SIEMENS SIMATIC IOT IOT2000 Extension Modules Instruction Manual

SIMATIC
SIMATIC IOT
IOT2000 Extension Modules
Operating Instructions 07/2022
A5E39456816-AC

SIMATIC IOT IOT2000 Extension Modules

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Preface

These operating instructions contain all the information you need for commissioning and operation of the IOT2000 Extension Modules. It is intended both for programming and testing personnel who commission the device and connect it with other units (automation systems, programming devices), as well as for service and maintenance personnel who install add-ons or carry out fault/error analyses.
Basic knowledge requirements
Knowledge of personal computers, operating systems and programming is required to understand this manual. General knowledge in the field automation control engineering is  recommended.
Introduction
This operating instruction applies to the following devices:

• IOT2000 Input/Output Module
• IOT2000 Input Module Sink/Source

Scope of this documentation
The device documentation comprises:

• SIMATIC IOT2000 Extension Modules Operating Instructions in English, Chinese and German

Conventions
The following generic terms are used in this documentation:

Figures
This manual contains figures of the described devices. The supplied device may differ in some details from the figures. Within some of the figures, one device is used to represent all devices.
History
The following editions of these operating instructions have been published:

Overview

1.1  Product description
IOT2000 Extension Modules provide IOT2000 system with a variety of standard industrial input/output interface, which can provide customers with more applications.
Although the IOT2000 Extension Modules have an ARDUINO UNO R3 compatible interface, we designed and tested for use with IOT2020 and IOT2040.
Features for devices

• Work both for IOT2020 and IOT2040
• Depending on the industrial area of application.
  – IOT2000 Input/Output Module: has five digital inputs, two analog inputs and two digital outputs.
  – IOT2000 Input Module Sink/Source: only has ten digital inputs.

1.2  Structure of the devices
1.2.1  Structure of SIMATIC IOT2000 Input/Output Module
IOT2000 Input/Output Module
The following figure shows the configuration and interfaces of the IOT2000 Input/Output Module.

| | Interface| Interface description
---|---|---|---
C)| Analog interface| M 1)| Ground of analog input
UO, U1| Analog voltage input
10, 11| Analog current input
®| Digital output interface| M1 2)| Ground of digital output
L+| Power supply of digital output
DQO, DQ1| Digital output
0| Digital input interface| MO 2)| Ground of digital input
Dll DI2, D13, DI4, DI5| Digital input
0| 10T2000 Input/Output Module cover

1. M is directly connected with the M of Arduino interface and it is not isolated.
2. M0 and M1 are isolated by optical coupling.
   For more information on configuration and interfaces of the SIMATIC IOT2000, see SIMATIC IOT2020, SIMATIC IOT2040 Operating Instructions.

1.2 Structure of the devices
1.2.2 Structure of SIMATIC IOT2000 Input Module Sink/Source
IOT2000 Input Module Sink/Source
The following figure shows the configuration and interfaces of the IOT2000 Input Module Sink/Source.

1. M0, M1 to M9 are all isolated by optical coupling.
   For more information on configuration and interfaces of the SIMATIC IOT2000, see SIMATIC IOT2020, SIMATIC IOT2040 Operating Instructions.

Safety notes

2.1  Security information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art  industrial security concept. Siemens’ products and solutions constitute one element of such a concept.  Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary  and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please visit (https://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers’ exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed visit (https://www.siemens.com/cert).
2.2  Data protection
Siemens observes the data protection guidelines, especially the requirements regarding data minimization (privacy by design). This means the following for this SIMATIC product: The product does not process / save any personal information, but only technical functional data (e.g. time stamps). If the user links this data to other data (e.g. shift plans) or if the user saves personal information on the same medium (e.g. hard disk) and therefore creates a personal reference in the process, the user has to ensure meeting the guidelines regarding data protection.
2.3  General safety instructions
Strong high-frequency radiation
NOTICE
Observe immunity to RF radiation
The device has an increased immunity to RF radiation according to the specifications on electromagnetic compatibility in the technical specifications.
Radiation exposure in excess of the specified immunity limits can impair device functions, result in malfunctions and therefore injuries or damages.
Read the information on immunity to RF radiation in the technical specifications.
ESD Guideline
Electrostatic sensitive devices can be labeled with an appropriate symbol.
NOTICE
Electrostatic sensitive devices (ESD)
When you touch electrostatic sensitive components, you can destroy them through voltages that are far below the human perception threshold.
If you work with components that can be destroyed by electrostatic discharge, observe the ESD Guideline.
2.4  Notes on connecting
WARNING
Risk of fire and electric shock
The on/off switch does not isolate the device from the power supply. Risk of electric shock if the device is opened incorrectly or defective. There is also a risk of fire if the device or connecting lines are damaged. Death or serious bodily injury can result.
You should therefore protect the device as follows:

• Always pull out the power plug when you are not using the device or if the device is defective. The power plug must be freely accessible.
• Use a central power isolating switch for cabinet installation.

WARNING
Risk of lightning strikes
A lightning flash may enter the mains cables and data transmission cables and jump to a person.
Death, serious injury and burns can be caused by lightning.
Take the following precautions:

• Disconnect the device from the power supply in good time when a thunderstorm is approaching.
• Do not touch mains cables and data transmission cables during a thunderstorm.
• Keep a sufficient distance from electric cables, distributors, systems, etc.

Installing and connecting the device

3.1  Preparing for installation
3.1.1  Checking the delivery
Procedure

1. When accepting a delivery, please check the packaging for visible transport damage.

2. If any transport damage is present at the time of delivery, lodge a complaint at the shipping company in charge. Have the shipper confirm the transport damage immediately.

3. Unpack the device at its installation location.

4. Keep the original packaging in case you have to transport the unit again.
   Note
   Damage to the device during transport and storage
   If a device is transported or stored without packaging, shocks, vibrations, pressure and moisture may impact the unprotected unit. A damaged packaging indicates that ambient conditions have already had a massive impact on the device.  The device may be damaged.
   Do not dispose of the original packaging. Pack the device during transportation and storage.

5. Check the contents of the packaging and any accessories you may have ordered for completeness and damage.

6. If the contents of the packaging are incomplete, damaged or do not match your order, inform the responsible delivery service immediately.
   **WARNING
   Electric shock and fire hazard due to damaged device
   A damaged device can be under hazardous voltage and trigger a fire in the machine or plant. A damaged device has unpredictable properties and states.
   Death or serious injury could occur. Make sure that the damaged device is not inadvertently installed and put into operation. Label the damaged device and keep it locked away. Send off the device for immediate repair.
   NOTICE**
   Damage from condensation
   If the device is subjected to low temperatures or extreme fluctuations in temperature during transportation, for example in cold weather, moisture could build up on or inside the device.
   Moisture causes a short circuit in electrical circuits and damages the device.
   In order to prevent damage to the device, proceed as follows:
   • Store the device in a dry place.
   • Bring the device to room temperature before starting it up.
   • Do not expose the device to direct heat radiation from a heating device.
   • If condensation develops, wait approximately 12 hours or until the device is completely dry before switching it on.

7. Please keep the enclosed documentation in a safe place. It belongs to the device. You need the documentation when you commission the device for the first time.

8. Write down the identification data of the device.

Installing and connecting the device
3.2 Installing the IOT2000 Extension Modules
3.1.2  Identification data of the device
The device can be clearly identified with the help of this identification data in case of repairs or theft.
Enter the identification data in the following table:

You can find the order number, serial number and production version (FS) from the rating late. Below is just an example.

3.1.3  Recycling and disposal
Marking according to WEEE guideline. Do not discard the device with your household waste.
Observe the local legal guidelines for disposal. Alternatively, you can use a certified disposal service company.
3.2 Installing the IOT2000 Extension Modules
Note
If the equipment is used in manner not specified by the manufacture, the protection provided by the equipment may be impaired.
Requirements

•  IOT2000 is disconnected from the power supply.

WARNING
Risk of fire and electric shock
The on/off switch does not isolate the device from the power supply. Risk of electric shock if the device is opened incorrectly or defective. There is also a risk of fire if the device or connecting lines are damaged. Death or serious bodily injury can result.
You should therefore protect the device as follows:

• Always pull out the power plug when you are not using the device or if the device is defective. The power plug must be freely accessible.
• Use a central power isolating switch for cabinet installation.

Procedure
NOTICE
Install IOT2000 Extension Modules
Do not under any circumstances insert the module incorrectly. Ensure that the contact pins of the module connect correctly with the terminal strips of the motherboard.

1. Open the right cover of IOT2000 and lift up the cover.

2.  Slightly raise the left cover of IOT2000 and lift it to the left.

3. Configure the pin connector via the jumper as shown below to enable the AI interface. Note
   When you install the IOT2000 Input Module Sink/Source, skip this step.

4. Insert the mounting clamp into the marked boreholes on the motherboard shown below.
   Note: Insert the marked side of the mounting clamp into the motherboard. NOTICE
   Only use fixing elements designed for IOT2000 Extension Modules
   Use only fixing elements shipped together with the module. If you use other fixing elements, the motherboard may be damaged.

5. Fit the contact pins of the module on the contact sockets of the motherboard. Then insert the IO Module into the motherboard. Below is an example for inserting the IOT2000 Input/Output Module into the motherboard.
   NOTICE
   Risk of contact pin damage
   Ensure that the contact pins of the module fit perfectly on the contact sockets of the motherboard before your push the IOT2000 Extension Modules into the mounting
   clamp. Otherwise the pin maybe deformed.

6. Install the module cover to the IOT2000. Snap the left side of the cover first, then press theright of the cover until it clips in the housing.

7. Install the right cover.

3.3 Connecting the IOT2000 Extension Modules

3.3.1
Notes on connecting
WARNING
Risk of lightning strikes
A lightning flash may enter the mains cables and data transmission cables and jump to a person.
Death, serious injury and burns can be caused by lightning.
Take the following precautions:

• Disconnect the device from the power supply in good time when a thunderstorm is approaching.
• Do not touch mains cables and data transmission cables during a thunderstorm.
• Keep a sufficient distance from electric cables, distributors, systems, etc.

NOTICE
Damage through regenerative feedback
Regenerative feedback of voltage to ground by a connected or installed component can damage the device.
Connected or built-in I/Os, for example, a USB drive, are not permitted to supply any voltage to the device. Regenerative feedback is generally not permitted.

3.3.2  Connecting the power supply for digital output
Note
The device should only be connected to a 9…36 V DC power supply which meets the requirements of safe extra low voltage (SELV) according to IEC/EN/DIN EN/UL 60950-1.
The power supply must meet the requirement NEC Class 2 or LPS according to IEC/EN/DIN EN/UL 60950-1.
Note
The power supply must be adapted to the input data of the device, see chapter “IOT2000 Input/Output Module (Page 25)”. If there are voltage peaks on power supply lines, use a protective device in the form of a varistor (MOV) UMOV = U-rated x 1.2 (BLITZDUCTOR BVT AVD 24 (918 422) or compatible).

Requirement

• A two-core cable with a cable cross-section of 0.75 mm 2 to 2.5 mm2 .
• A slotted screwdriver with a 3mm blade.

Procedure

1. Switch off the power supply.
   

2. Connect the lines to the connecting terminal as shown.

3.3.3   Connecting the devices
3.3.3.1  Connecting the IOT2000 Input/Output Module
Requirements

• IOT2000 is disconnected from the power supply.

WARNING
Risk of fire and electric shock
The on/off switch does not isolate the device from the power supply. Risk of electric shock if the device is opened incorrectly or defective. There is also a risk of fire if the device or connecting lines are damaged. Death or serious bodily injury can result.
You should therefore protect the device as follows:

• Always pull out the power plug when you are not using the device or if the device is defective. The power plug must be freely accessible.
• Use a central power isolating switch for cabinet installation.

Connecting digital inputs
The figure below shows how to connect the digital inputs of IOT2000 Input/Output Module. **Connecting digital outputs**
The figure below shows how to connect the digital outputs of IOT2000 Input/Output Module.

Connecting analog inputs
The figure below shows how to connect the analog inputs of IOT2000 Input/Output Module.
Note
Do use shield cables to connect the analog inputs.

3.3.3.2   Connecting the IOT2000 Input Module Sink/Source
Requirements

• IOT2000 is disconnected from the power supply.

WARNING
Risk of fire and electric shock
The on/off switch does not isolate the device from the power supply. Risk of electric shock if the device is opened incorrectly or defective. There is also a risk of fire if the device or connecting lines are damaged. Death or serious bodily injury can result.
You should therefore protect the device as follows:

• Always pull out the power plug when you are not using the device or if the device is defective. The power plug must be freely accessible.
• Use a central power isolating switch for cabinet installation.

Connecting digital inputs
The figure below shows how to connect the digital inputs of IOT2000 Input Module Sink/Source.

Technical specifications

4.1  Certificates and approvals
Note
Applicability
The following shows the approvals that may be available. For the device itself, it is certificated as shown on the product label and package label.
ISO 9001 certificate
The SEWC quality management system for all production processes (development, production and sales) meets the requirements of GB/T 19001-2008/ISO 9001:2008, ISO
14001:2004 + Cor. 1:2009 and BS OHSAS 18001:2007.
This has been certified by TÜV.
Certificate registration no. 01 100 1430201, 01 104 1430201 and 01 113 1430201.

Software license agreements
If the device is supplied with preinstalled software, you must observe the corresponding license agreements.
**The device meets the guidelines listed in the following sections.
EC Declaration of Conformity
The associated declaration of conformity is available on the Internet at the following address:
EU Declaration of Conformity (https://support.industry.siemens.com/cs/ww/en/ps/16739/cert).
**The device complies with the designated British standards (BS) for IPC published in the official consolidated list of the British Government. The device meets the requirements and protection targets of the following regulations and related amendments:

• Electromagnetic Compatibility Regulations 2016 (EMC)
• Regulations on the restriction of the use of certain hazardous substances in electrical and electronic equipment 2012 (RoHS).
  UK Declarations of Conformity for the respective authorities are available from:
  Siemens AG
  Digital Industries
  Factory Automation

4.1 Certificates and approvals
DI FA TI COS TT
P.O. Box 1963
D-92209 Amberg
The UK Declaration of Conformity is also available for download from the Siemens Industry Online Support website under the keyword “Declaration of Conformity”.

UL approval
The following approvals are available for the device:

•  Underwriters Laboratories (UL) in accordance with standard UL61010-2-201 (IND.CONT.EQ), File E472609
• Canadian National Standard CAN/CSA-C22.2 No. 61010-2-201

Australia and New Zealand
This product meets requirements of EN IEC 61000-6-4:2011 Generic standard.
****Identification for Eurasion Customs Union

• EAC (Eurasian Conformity)
• Customs union of Russia, Belarus and Kazakhstan
• Declaration of conformity according to Technical Regulations of the Customs Union (TR CU)

FCC and Canada

USA

Federal Communi- cations  ommis- sion Radio Frequency
Interference Statement| This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and i can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communi- cations. Operation of this  quipment in a residential area is likely to cause harm- ful interference in which case the user will be required to correct the interference at his own expense.
Shielded Cables| Shielded cables must be used with this equipment to maintain compliance with FCC regulations.
Modifications| Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.
Conditions of
Operations| This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Canada

Canadian Notice| This Class A digital apparatus complies with Canadian ICES-003 (A).
|

Responsible party for Supplier’s Declaration of Conformity
Siemens Industry, Inc.
Digital Factory ¨C Factory Automation
5300 Triangle Parkway, Suite 100
Norcross, GA 30092
USA
Mail to: (amps.automation@siemens.com)

WEEE label (European Union)
Disposal instructions, observe the local regulations and the section “Recycling and disposal (Page 14) “.

4.2  Technical data
The IOT2000 Extension Modules are designed for IOT2000. When IOT2000 Extension Modules work with IOT2000, the following technical specifications of the whole device are the same with IOT2000:

• Degree of protection: IP20 according to IEC 60529;
• Electromagnetic compatibility;
• Ambient conditions.
  For the detail technical specification, refer to the chapter “Technical data” in SIMATIC IOT2020, SIMATIC IOT2040 Operating Instructions.

4.2.1  IOT2000 Input/Output Module

IOT2000 Input/Output Module

MLFB| 6ES7647-0KA01-0AA2
Digital inputs
Number| 5

4.2 Technical data

1072000 Input/Output Module|
---|---
Electrical isolation| Yes
Number of high speed inputs| 0
Input frequency|
•Normal input
•High speed input| •Max. 20 Hz
Max. continuous permissible voltage| 28.8 VDC
Input voltage|
Signal 0 Signal 1| < 5 VDC ::. 12 VDC
Input current at|
Signal 0 Signal 1| < 1.0 mA
› 2.1 mA
Delay time at|
0 to 1 1 to 0| •Typ. 1.5 ms
•Typ. 15 ms
Line length (unshielded)| Max. 100 m
Analog Inputs
Number| 2 voltage channel & 2 current channel
Type| Unipolar
Input range| 0 VDC to 10 VDC (input impedance 38 kO)
0 mA to 20 mA (input impedance <380 0)
Resolution| 9 bit
Line length (shielded and twisted)| Max. 10 m
Electrical isolation| NO
Error limit| t 3% )
Digital outputs
Number| 2
Output type| Transistor, current-sourcing
Electrical isolation| Yes
In groups of| – –
Output supply voltage permissible range (La)| 20.4VDC to 28.8 VDC
Output voltage| 5. Supply voltage
Output current| Max. 0.3 A per channel
Short circuit-proof and overload-proof| Yes
Short circuit current limitation| Approx. 1 A per channel
Deratinq| None; across the entire temperature range
Parallel output circuit for power increase| Not permitted
Protection of output relay (if desired)|
Switching rate
Mechanical| – –
Electrical| 10 Hz
Resistive loadllamp load| 10 Hz
Inductive load| 0.5 Hz

1. Under poor EMC environment, the accuracy of analog input might get worse. You may  need to include software filter in your image when use the analog input.
   4.2.2  IOT2000 Input Module Sink/Source

1072000 Input Module Sink/Source|
---|---
MLFB| 6ES7647-0KA02-0AA2
Digital inputs
Number| 10
Electrical isolation| Yes
Number of high speed inputs| 0
Input frequency|
•Normal input
•High speed input| •Max. 20 Hz
•–
Max. continuous permissible voltage| 28.8 VDC
Input voltage|
Signal 0 Signal 1| < 5 VDC > 12 VDC
Input current at|
Signal 0 Signal 1| < 1.0 mA

2.1 mA
Delay time at|
0 to 1 1 to 0| •Typ. 1.5 ms
•Typ. 15 ms
Line length (unshielded)| Max. 100 m

4.2.3  Hardware Interface
4.2.3.1  Hardware Interface for IOT2000 Input/Out Module
You can control the I/O state by the user application port as shown below.

4.2.3.2  Hardware Interface for IOT2000 Input Module Sink/Source
You can control the I/O state by the user application port as shown below.

Technical support

5.1  Service and support
You can find additional information and support for the products described on the Internet at the following addresses:

• Technical support (https://support.industry.siemens.com/cs/start?lc=en-WW)

• Support request form (https://support.industry.siemens.com/My/ww/en/requests)

• After Sales Information System SIMATIC IPC/PG (http://www.siemens.com/asis)

• SIMATIC Documentation Collection
  (https://support.industry.siemens.com/cs/us/en/view/109744171)

• Your local representative (https://www.automation.siemens.com/aspa_app)

• Training center (https://www.sitrain-learning.siemens.com/PLG/?AppLang=en)

• Industry Mall (https://mall.industry.siemens.com)
  When contacting your local representative or Technical Support, please have the following information at hand:

• MLFB of the device

• BIOS version for industrial PC or image version of the device

• Other installed hardware

• Other installed software

Tools & downloads
Please check regularly if updates and hotfixes are available for download to your device. The download area is available on the Internet at the following link:
After Sales Information System SIMATIC IPC/PG (http://www.siemens.com/asis)

A
Australia and New Zealand, 24| R
Radiation, 10
High frequency radiation, 10
---|---
C
CE marking, 23
Certificates, 23
Certifications and approvals, 23
Condensation, 13| S
Safety information
Storage, 13
Transportation, 13
D
Disposal, 14
E
EAC, 24
EC Declaration of Conformity, 23
F
FCC, 24| U
UKCA, 23
I
Identification data, 14
M
Marking
EC Declaration of Conformity, 23
P
Package contents, 12
Checking, 12
Packaging, 12
Checking, 12
Removing, 12|

IOT2000 Extension Modules
Operating Instructions, 07/2022, A5E39456816-AC
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANYC
A5E39456816-AC
Copyright © Siemens AG 2022.
Ⓟ 10/2022 Subject to change
All rights reserved

References

• Welcome - Industry Mall - Siemens WW
• SIOS
• SIOS
• SIOS
• SIOS
• Contact Database - Siemens AG
• CERT Services - Siemens Global
• Industrial Cybersecurity - Siemens Global
• SITRAIN – Digital Industry Academy - Training Services - Global

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