PORTACOOL PAC5101A1 Portable Evaporative Coolers User Manual

June 4, 2024
PORTACOOL

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PORTACOOL PAC5101A1 Portable Evaporative Coolers

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PRODUCT

KUUL CONTROL COMFORTTM EVAPORATIVE MEDIA

WHAT IS EVAPORATIVE MEDIA?
Evaporative media is the technology at the center of evaporative cooling. This is what allows water to interact with the air. As air and water meet in the media, evaporation occurs.

  • Kuul Comfort™ evaporative media is designed and made exclusively to meet the exact performance requirements of Portacool portable evaporative coolers.
  • Our media features an exclusive mix of superior raw materials and a proprietary application of geometrical, intelligent design to create the optimal cooling experience.
  • Kuul Comfort evaporative media is the driving force behind our superior cooling performance.

For portable evaporative coolers at high air flow velocity, Kuul Comfort™ evaporative media meets efficiency standards and exceeds pressure drop requirements. Not only does Kuul evaporative media last longer, but ensures the portable cooler remains operational at high efficiency for on-demand cooling when it is needed most. Effective, clean cooling, stronger, and longer lasting evaporative media with low-pressure drop for the lowest total cost of ownership.

WHY KUUL COMFORTTM PERFORMANCE MAKES A DIFFERENCE

  • Provides the cooling performance when you need it most, reliably ensuring higher average air mass flow through the cooler.
  • Much lower air-pressure drop allows for greater ventilation rates with less induction air pressure through media. This means higher cooler efficiency and greater mass transfer of air, providing The Kuul Effect™.
  • Cleaner air delivery due to the air scrubbing and filtration capabilities of Kuul media when in use. The media scrubs dust and impurities in the air, washing the waste particles into the sump for later disposal.
  • The strongest media in the industry lasts much longer than other brands allowing more years of service before the need for replacement.

HOW THE KUUL EFFECT FEELS

  • WARM AND HUMID
    REAL TEMPERATURE 80°F
    HUMIDITY 60%
    EXPECTED TEMPERATURE* 69°F

  • WARM AND DRY
    REAL TEMPERATURE 90°F
    HUMIDITY 20%
    EXPECTED TEMPERATURE* 76°F

  • HOT AND DRY
    REAL TEMPERATURE 105°F
    HUMIDITY 20%
    EXPECTED TEMPERATURE* 85°F

  • HOT AND HUMID
    REAL TEMPERATURE 95°F
    HUMIDITY 55%
    EXPECTED TEMPERATURE* 82°F

OSHA HEAT STRESS COMPLIANCE

WHY SHOULD COOLING MATTER TO YOU?

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Recently OSHA has enacted HIPP (Heat Illness Prevention Program) – a safety and health program consisting of seven core elements

  1. Management Leadership
  2. Worker Participation
  3. Hazard Identification
  4. Assessment
  5. Education and Training
  6. Program Evaluation
  7. Improvement

Under HIPP, employers MUST

  • a. Provide “Fresh, Pure, and Suitably Cool” water free of charge
  • b. Allow employees to take a 10-minute cool-down rest period WHENEVER they feel heat stress
  • c. Have Emergency Response Procedures

If you live in a state that does not have HIPP, you cannot simply ignore heat safety. Businesses in all states can be fined for heat stress non-compliance through I2P2 or IIPP (Injury Illness and Prevention Program).

MANY STATES HAVE BOTH IIPP AND HIPP.

ARE YOU COMPLIANT?
IN CALIFORNIA, THE INITIAL PENALTY FOR BUSINESSES FOUND TO BE OUT OF COMPLIANCE WAS BETWEEN $7,000 AND $12,000. FAILURE TO ABATE OR FIX THE ISSUE RESULTS IN A $15,000 PER DAY FINE.

THE FIVE BRAND PILLARS

Portacool stands for VALUE in 5 different, but interconnected ways.

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PORTACOOL 510

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FEATURES

  • Sturdy, rubberized wheels for quiet movement
  • Oscillating louvers
  • Manual fill door (no hose connection)
  • Kuul Comfort MicroTech™ evaporative media
  • No assembly required

Specification

  • Air delivery 757 CFM / 1,286 m3/hr
  • Velocity 14 mph / 23 kph
  • Amps 1
  • Speeds Two
  • Fan blade size 10 in / 25.4 cm
  • Cooling capacity 300 s.f. / 28 m2
  • Water reservoir 8 G / 30 L
  • Dimensions (inches) 35 H x 20 W x 19 D
  • Dimensions (cm) 89 H x 51 W x 48 D
  • Weight 35 lb / 16 kg
  • Decibel level High – 55 / Low – 49
  • Stock number PAC510

PORTACOOL JETSTREAM

FEATURES

  • Molded in handles
  • Liquid Level Indicator
  • Low water shut off
  • ELCI/GFCI plug
  • One piece housing
  • Dual water fill
  • Extra large drain

AIRFLOW PATTERN

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JETSTREAM 220
  • Air delivery 2,400 CFM / 4,078 m3/hr
  • Velocity 30 mph / 48 kph
  • Amps 3.4
  • Speeds Variable
  • Fan blade size Centrifugal fan
  • Cooling capacity 700 s.f. / 65 m2
  • Water reservoir 20 G / 76 L
  • Dimensions (inches) 42 H x 29 W x 27 D
  • Dimensions (cm) 107 H x 74 W x 69 D
  • Weight 87 lb / 39 kg
  • Decibel level High – 68 / Low – 62
  • Stock number PACJS220
JETSTREAM 230

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  • Air delivery 3,600 CFM / 6,116 m3/hr
  • Velocity 27 mph / 43 kph
  • Amps 8.3
  • Speeds Variable
  • Fan blade size Centrifugal fan
  • Cooling capacity 900 s.f. / 84 m2
  • Water reservoir 30 G / 114 L
  • Dimensions (inches) 50 H x 29 W x 27 D
  • Dimensions (cm) 127 H x 74 W x 69 D
  • Weight 108 lb / 50 kg
  • Decibel level High – 68 / Low – 62
  • Stock number PACJS230
  • National Stock Number 4120016522094

TAKE COOLING MATTERS INTO YOUR OWN HANDS

“ Our Portacool Jetstreams are an everyday necessity for our work. On top of keeping the employees safe, having these evaporative coolers increase their productivity.”
Kirk Macik
Truck Technician
City Fleet Services Shop, College Station, Texas

JETSTREAM 240

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  • Air delivery 4,500 CFM / 7,646 m3/hr
  • Velocity 29 mph / 47 kph
  • Amps 8.3
  • Speeds Variable
  • Fan blade size 16 in / 40.6 cm
  • Cooling capacity 1,125 s.f. / 105 m2
  • Water reservoir 50 G / 189 L
  • Dimensions (inches) 59 H x 40 W x 24 D
  • Dimensions (cm) 150 H x 102 W x 61 D
  • Weight 134 lb / 60 kg
  • Decibel level High – 76 / Low – 65
  • Stock number PACJS240
  • National Stock Number 4120015165237
JETSTREAM 250

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  • Air delivery 8,500 CFM / 14,441 m3/hr
  • Velocity 24 mph / 39 kph
  • Amps 6.6
  • Speeds Variable
  • Fan blade size 24 in / 60.9 cm
  • Cooling capacity 2,125 s.f. / 197 m2
  • Water reservoir 55 G / 208 L
  • Dimensions (inches) 70 H x 52 W x 30 D
  • Dimensions (cm) 178 H x 132 W x 76 D
  • Weight 191 lb / 87 kg
  • Decibel level High – 78 / Low – 56
  • Stock number PACJS250
  • National Stock Number 4120014319353

PROACTIVE MEASURES AGAINST EXCESSIVE HEAT AIDS SAFETY AND PRODUCTIVITY

Don’t let the heat keep your team from reaching their full potential. Keep your athletes cool and ready to go all year long with a Portacool Evaporative Cooler! Portacool has a product that fits right into any routine or training regimen.

COOLING IS MORE THAN A LUXURY, IT CAN BE A MATTER OF LIFE AND DEATH

“ I’m in the shop 75% of my time. I want to be comfortable and as a shop owner I need it to be cool enough for my guys to be safe and productive.”
Steve Darnell
Owner
WelderUp, Las Vegas, Nevada

JETSTREAM 260

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  • Air delivery 12,500 CFM / 21,238 m3/hr
  • Velocity 25 mph / 40 kph
  • Amps 9.3
  • Speeds Variable
  • Fan blade size 36 in / 91.4 cm
  • Cooling capacity 3,125 s.f. / 290 m2
  • Water reservoir 60 G / 227 L
  • Dimensions (inches) 77 H x 63 W x 30 D
  • Dimensions (cm) 196 H x 160 W x 76 D
  • Weight 212 lb / 96 kg
  • Decibel level High – 78 / Low – 65
  • Stock number PACJS260
  • National Stock Number 4120013933717
JETSTREAM 270

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  • Air delivery 22,500 CFM / 38,228 m3/hr
  • Velocity 26 mph / 42 kph
  • Amps 15.2
  • Speeds Variable
  • Fan blade size 48 in / 121.9 cm
  • Cooling capacity 5,625 s.f. / 523 m2
  • Water reservoir 65 G / 246 L
  • Dimensions (inches) 90 H x 78 W x 36 D
  • Dimensions (cm) 229 H x 198 W x 91 D
  • Weight 278 lb / 126 kg
  • Decibel level High – 80 / Low – 58
  • Stock number PACJS270
  • National Stock Number 4120014816048

COMFORTABLE EMPLOYEES ARE PRODUCTIVE EMPLOYEES

“ June through August is a killer. It regularly gets up to 112°F. Not to mention we are welding and fabricating, and there is a furnace out back. Heat is our enemy. Portacool is our help!”
Jonathan Elkins
Owner
North County Springs, Escondido, California

HAZARDOUS SERIES

APPLICATIONS
  • Petrochemical refineries
  • Offshore and onshore oil/gas
  • Chemical production
  • Fuel depots
  • Fertilizer plants

ETL HAZARDOUS LOCATION, CLASS 1, DIVISION 2, GROUP C & D CERTIFIED

HAZARDOUS 260/270
  • Air delivery 12,500 CFM / 21,238 m3/hr – 22,500 CFM / 38,228 m3/hr
  • Velocity 18 mph / 29 kph – 20 mph / 32 kph
  • Amps 15.5 – 19.8
  • Speeds One – One
  • Fan blade size 36 inches – 48 inches
  • Cooling capacity 3,125 s.f. / 290 m2 – 5,625 s.f. / 523 m2
  • Water reservoir 45 G / 170 L – 65 G / 246 L
  • Dimensions (inches) 78 H x 63 W x 29 D – 90 H x 77 W x 35 D
  • Dimensions (cm) 198 H x 160 W x 74 D – 229 H x 196 W x 89 D
  • Weight 302 lb / 137 kg – 357 lb / 162 kg
  • Decibel level 73 – 75
  • Stock number PACHZ260 – PACHZ270
  • National Stock Number 4120014333409 – 4120014973032
REPLACEMENT PARTS

Product    Covers   Motor    Pump    Media    Casters   Controls

  • PACHR3701F1    PARCVRH37000    PARMTRH3700A    PARPMP01620B    PARKULH37000   PARCSTH370F0   PARCTLH00000
  • PACHR3601A1   PARCVRH36000    PARMTRH3600A    PARPMP01640A    PARKULH36000    PARCSTH360F0    PARCTLH00000
  • PACJS2701A1     PARCVRJ27000      PARMTRJ2700A      PARPMP01710A     PARKULJ27000     PARPACCST800    PARCTLJ27000
  • PACJS2601A1      PARCVRJ26000      PARMTRJ2600A     PARPMP01710A     PARKULJ26000     PARPACCST600    PARCTLJ26000
  • PACJS2501A1     PARCVRJ25000      PARMTRJ2500A       PARPMP01710A     PARKULJ25000    PARPACCST600    PARCTLJ25000
  • PACJS2401A1   PARCVRJ24000     PARFANJ240F0       PARPMP00060A     PARKULJ24000       PARPACCST400     PARCTLJ24000
  • PACJS2301A1     PARCVRJ23000     PARFANJ230F0       PARPMP00020A     PARKULJ23000     PARPACCST310     PARCTLJ23000
  • PACJS2201A1     PARCVRJ22000     PARFANJ220F0     PARPMP00020A       PARKULJ22000     PARPACCST310     PARCTLJ22000
  • PAC5101A1       PARCVRCYC06         PARFAN0001F0       PARPMPCYC00A     PARKUL510000     PARPACCST001     PARFAN0001F0
  • PAC2K482S       PAC-CVR-03         MOTOR-010-01       PARPMP01640A       PARKULJ27000     PARPACCST800       CTRL-2SPD-01
  • PAC2K36HPVS       PAC-CVR-01       MOTOR-012-05       PARPMP01640A       PARKULJ26000     PARPACCST400       CTRL-VS-01
  • PAC2K363S         PAC-CVR-01     MOTOR-012-02STA       PARPMP01640A     PARKULJ26000     PARPACCST400       CTRL-3SPD-02
  • PAC2K361S         PAC-CVR-01       MOTOR-012-01STA       PARPMP01640A     PARKULJ26000     PARPACCST400       CTRL-1SPD-01
  • PAC163SVT       PAC-CVR-04       MOTOR-012-04E       PARPMP01410A     PARKULJ24000       PARPACCST400       CTRL-3SPD-02
  • PAC2KCYC01       PAC-CVR-02       PARMTRCY130A       PARPMPCYC00A     PARKULCYC300     PARPACCST300     PARCTLCYC00A
  • PACCYC02         PAC-CVR-C2         PARMTRCY120A     PARPMPCYC00A     PARKULCYC200       PARPACCST300       PARCTLCYC00A

DON’T SEE WHAT YOU ARE LOOKING FOR?
MORE PORTA COOL PARTS AND ACCESSORIES ARE AVAILABLE ONLINE AT SHOP.PORTACOOL.COM OR THROUGH YOUR LOCAL DISTRIBUTOR OR RETAIL LOCATION

ACCESSORIES

Portacool Hard Water Treatment

If your water has a high content of minerals, calcium, or lime, Portacool sells a Hard Water Treatment that keeps minerals present in your water supply off of your Kuul Comfort evaporative media. It can help to increase cooling efficiency, remove and inhibit scale build-up, reduce equipment corrosion, and extend evaporative media life.

  • Removes and inhibits scale build-up
  • Increases cooling efficiency
  • Reduces equipment corrosion
  • Extends evaporative media life

Covers

  • Available in black only
  • Constructed for longevity – made of durable, high-quality vinyl
  • Protection – keep Portacool products clean and dust-free

FREQUENTLY ASKED QUESTIONS

  • How do I maintain my Portacool evaporative cooler?
    To keep your Portacool evaporative cooler running smoothly for many years, we recommend daily and weekly maintenance. Each day you run the cooler, the pump should be turned off approximately 15 minutes before the fan is shut off to allow the media to dry completely. Weekly, we recommend shutting down the cooler, disconnecting from the power source, and draining the water tank. Once the tank is empty, the Kuul evaporative media can be removed to clean the tank and inside the cooler.

  • Can the fan and pump operate separately?
    Yes, the fan and pump motors are separate systems. You can run one without the other with no damage to the product. That said, you will not receive the same degree of cooling by only running the fan. For evaporative cooling to occur, water must be running over the evaporative media.

  • What happens if my evaporative cooler runs out of water?
    All Portacool evaporative coolers come with automatic low water shut-off. When the evaporative cooler is out of water, a red light will illuminate on the control panel and the pump will shut off.

  • Will I need a special plug for my Portacool evaporative cooler?
    All Portacool evaporative coolers require a standard three-prong 115v electrical outlet, except the Portacool Jetstream 270 (115v, 20 amp plug required). Portacool Hazardous Location 270 & 260 must be hard-wired by a certified electrician.

  • What is the warranty on my Portacool evaporative cooler?
    All Portacool evaporative coolers come with Portacool ProtectTM. See your product’s Owner’s Manual for exact warranty information. Or visit, https://portacool.com/warranty/.

  • Do evaporative coolers work in humid environments?
    While evaporative coolers achieve significant temperature drops in more arid climates and drier spaces, they can provide relief from the heat in any climate due to the advancements in evaporative cooling technology. Even in hot and humid areas, you can still expect to receive cool, comfortable air.

  • How much moisture will an evaporative cooler add to the environment?
    Multiple factors can affect exactly how much humidity and moisture evaporative cooling contributes to an environment. An increase in humidity of approximately two to five percent is produced depending on the temperature and humidity of the environment. This increase is not noticeable in a ventilated area where the air produced by the cooler is exhausted. When properly ventilated, an evaporative cooler will not cause condensation or rust.

  • Can I use the cooler outside?
    Evaporative coolers are designed to work best in areas not easily cooled by traditional air conditioning, so outside is an excellent environment!

  • Do I need a constant hose connection?
    All Portacool products come with both a fill tank and hose connector, with the exception of the Portacool 510. This gives you the option to keep a hose connected or manually fill the tank. Along with these features, Portacool products also come equipped with automatic low water shut-off. When the evaporative cooler is out of water, a red light will illuminate on the control panel and the pump will shut off.

  • What can I expect in a temperature difference?
    Portacool evaporative coolers CAN drop the air temperature up to 30°F when the air is very dry and where relative humidity can be 30% or less. Even in humid climates our products can still easily produce a significant temperature change.

  • How long will my Kuul media last?
    Depending on the quality of maintenance and water, Kuul evaporative media typically last 5 years or more.

  • Will I get wet? Does the product mist?
    Portacool evaporative coolers are not misting fans, so there should be no water coming out of the product. The products do use water, but the process of evaporation produces cooler air without a mist, so you won’t get wet. A small amount of humidity is added to the air, but with proper ventilation, it is not noticeable and will not cause rust formation on equipment.

NEED MORE INFORMATION

Find more information about Portacool online at www.portacool.com or shop.portacool.com

  • Keep up-to-date on new product releases
  • See enhanced product content
  • Find distributors and rental locations
  • Download literature
  • Order replacement parts and accessories
  • Read customer testimonials
  • Watch Portacool-related videos

VIDEOS

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VISIT PORTACOOL.COM
OR CALL 936-598-5651
FOR MORE INFORMATION
PORTACOOL PARTS AND ACCESSORIES ARE AVAILABLE ONLINE AT SHOP.PORTACOOL.COM OR THROUGH YOUR LOCAL DISTRIBUTOR OR RETAIL LOCATION

References

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