Discover ELEMENT ESS Battery Module Combiner User Manual
- June 9, 2024
- Discover
Table of Contents
- ELEMENT ESS Battery Module Combiner
- AUDIENCE, MESSAGES, WARNINGS, GENERAL SAFETY, PERSONAL PROTECTIVE
- ITEMS SHIPPED IN THE BOX
- SPECIFICATIONS
- HANDLING
- FEATURES
- THEORY OF OPERATION
- PREPARING THE BATTERY MODULE COMBINER FOR INSTALLATION
- MOUNTING THE BATTERY MODULE COMBINER
- CONNECTING THE BATTERY MODULE COMBINER
- CLOSED-LOOP COMMUNICATION WITH POWER CONVERSION EQUIPMENT
- ROUTINE INSPECTION
- REPLACING A FUSE
- OPTIONAL ACCESSORIES
- RELATED INFORMATION
- Documents / Resources
ELEMENT ESS Battery
Module
Combiner User Manual
ELEMENT ESS Battery Module Combiner
READ AND SAVE THESE INSTRUCTIONS
Battery Module Combiner
950-0049
INTRODUCTION
The ELEMENT ESS Battery Module Combiner is designed for use with ELEMENT ESS
Battery Modules to connect in parallel up to six ELEMENT ESS Battery Modules.
The ELEMENT ESS Battery Module Combiner comes equipped with six sets of cables
for connection with ELEMENT ESS Battery Modules. Two (unpopulated) DC Fuse
positions are available for DC loads.
AUDIENCE, MESSAGES, WARNINGS, GENERAL SAFETY, PERSONAL PROTECTIVE
EQUIPMENT
1.1 Audience
Configuration, installation, service, and operating tasks should only be
performed by qualified personnel in consultation with local authorities having
jurisdiction and authorized dealers. Qualified personnel should have training,
knowledge, and experience in the:
- Installation of electrical equipment
- Application of electrical codes, safety and installation standards
- Analysis and reduction of hazards involved in performing electrical work
- Installation and configuration of batteries
1.2 Warning, Caution, Notice, and Note Messages
Messages labelled on the Battery Module Combiner and in this manual are
formatted according to this structure.
Additional information concerning important procedures and features of the
Battery Module Combiner. Read all the instructions before installation,
operation, and maintenance.
Important information regarding hazardous conditions.
WARNING
Important information regarding hazardous conditions that may result in
personal injury or death.
CAUTION
Important information regarding hazardous conditions that may result in
personal injury.
NOTICE
Important information regarding conditions that may damage the equipment but
not result in personal injury.
NOTE
Ad hoc information concerning important procedures and features unrelated to
personal injury or equipment damage.
1.3 Warnings and General Safety
Do not dispose of the product in a fire or the garbage.
This product is made of recyclable materials and should be recycled.
DANGER
Arc Flash and Shock hazard if cover removed.
To be service by Qualified Personal only.
WARNING
ELECTRIC SHOCK AND FIRE HAZARD
Do not lay tools or other metal parts across battery terminals or internal
components.
Failure to follow these instructions may result in death or serious injury.
CAUTION
ELECTRIC SHOCK HAZARD
- Do not touch the energized surfaces of any electrical component in the Battery Module Combiner or Battery Module system.
- Before servicing, follow all procedures to fully de-energize the Battery Module Combiner and Battery Module system.
- Follow “Safe Handling Procedures” when working with the Battery Module Combiner or Battery Module system.
Failure to follow these instructions may result in injury.
1.4 Safe Handling Procedures
Before using the Battery Module Combiner with Battery Modules, read all
instructions and cautionary markings on the units and all appropriate sections
of this manual.
- Use personal protective equipment when working with the Battery Module Combiner.
- Dispose of or recycle a Battery Module Combiner following local regulations.
- Do not modify, re-manufacture, or attempt to insert foreign objects into the Battery Module Combiner.
- Do not immerse or expose the Battery Module Combiner to water, other liquids, fire, explosion, or other hazards.
- Only use the Battery Module Combiner with ELEMENT ESS Battery Modules or with batteries that Discover Battery specifies as compatible.
- Do not lift or carry while in operation.
- Take precautions when handling electrical cables.
- Do not submerge the Battery Module Combiner.
- Do not install the Battery Module Combiner with the faceplate down.
- Do not use the Battery Module Combiner with Battery Modules or a Power Conversion system that exceeds the specifications of the Battery Module Combiner. Using Battery Modules or a Power Conversion system that exceeds breaker, cable, and fuse specifications may present a fire risk or other hazards.
- Do not short-circuit the Battery Module Combiner or allow metallic conductive objects to contact cable ends and terminals.
- Do not drop the Battery Module Combiner.
- If the Battery Module Combiner is damaged, take it to a service center for inspection.
1.5 Personal Protective Equipment
When handling or working near a battery:
- Use Personal Protective Equipment, including clothing, glasses, insulated gloves, and boots.
- Do not wear rings, watches, bracelets, or necklaces when handling or working near the battery.
ITEMS SHIPPED IN THE BOX
Table 2-1, ELEMENT ESS Battery Module Combiner contents
ITEMS | DESCRIPTION |
---|---|
1 | ELEMENT ESS Battery Module Combiner |
6 Sets | Positive (Red) and Negative (Black) Battery Module Cables with |
Amphenol RadLok Connectors
1| CAT5 Cable
24| Cable Strap
4| Mounting Screw (M6)
1| Chassis Ground Wire
4| Cage Nut
1 Set| Spares: Cover Screws M3 (2) and M4 (2), Mounting Screws M6 (2), Cable
Straps (2)
SPECIFICATIONS
3.1 Electrical Specifications
The ELEMENT ESS Battery Module Combiner is designed for use with ELEMENT ESS
Battery Modules.
Table 3-1. Element ESS Battery Module Combiner Electrical Specifications
Electrical Specifications | ELEMENT ESS Battery Module Combiner 950-0049 |
---|---|
DC Battery Voltage Max | 60 V |
DC Battery Current Max | 600 A |
DC Power Conversion Voltage Max | 60 V |
DC Power Conversion Current Max | 500 A |
DC Power Conversion Breaker (2-Pole) | 2 x 250 A, 65 VDC, Slow Time Delay, 25 |
kAIC
DC Fuses for Battery Module Cables| 6 x 100 A, Fast 20 kAIC
For instructions, refer to 12. REPLACING A FUSE.
3.2 Mechanical Specifications
Table 3-2. Element ESS Battery Module Combiner Mechanical Specifications
Mechanical Specifications | ELEMENT ESS Battery Module Combiner 950-0049 |
---|---|
Height | (2U) 89.0 mm (3.5 inch ) |
Body Width | 440 mm (17.32 inch) |
Body Width (with side flange) | 482.6 mm (19.0 inch) |
Depth | 459.7 mm (18.1 inch) |
Weight | 9.6 kg (21.16 lbs) |
18.6 kg (41 lbs) with battery cables
Large Knockout: Power Conversion Cables| 2 x 2.0 inch (50.8 mm)
Medium Knockout: Battery Module Cables| 8 x 1.5 inch (38.1 mm)
Small Knockout: (Optional use)| 2 x 1.0 inch (25.4 mm)
Positive Terminals: Power Conversion Cables (1)| 2 x 7/16 inch (approx. 11.0
mm)
Negative Terminals: Power Conversion Cables (1)| 2 x 7/16 inch (approx. 11.0
mm)
Positive Terminals: Battery Module Cables (2)| 8 x M6 (6.0 mm, 0.236 inch)
Negative Terminals: Battery Module Cables (2)| 8 x M6 (6.0 mm, 0.236 inch)
Battery Module Cables| 6 x AWG3 (0.04 in², 2.26 mm²)
Case Material| Zinc plated steel
IP Rating| IP20
(1) For the Power Conversion terminals, configure DC fuses and DC cables to
match the requirements of the Power Conversion equipment (inverter-charger /
MPPT controller).
(2) Six positive terminals for Battery Modules are populated with DC fuses and
DC battery cables. The remaining two positive terminals are open and
available. Correspondingly, six negative terminals for Battery Modules are
populated with DC battery cables and the remaining two negative terminals are
open and available.
3.2.1 Dimensions
NOTICE
Install cable strain relief to protect cables from wear. Follow local codes
and standards for cables passed through knockouts.
HANDLING
Before handling
- Keep the Battery Module Combiner away from water, heat and fire.
- Disconnect all cables from Battery Modules, inverter-chargers, MPPT controllers, and other power sources.
- Protect Battery Module Combiner terminals from short-circuiting and touch.
- Do not lift or carry the Battery Module Combiner while in use or operation.
- Do not lift or carry the Battery Module Combiner by the attached cables.
FEATURES
Item | Description |
---|---|
1 | Battery Module DC Breaker 2 x 250 A (Breakers are ganged together) |
2 | Equipment Ground Point |
3 | At-a-glance LED |
4 | Remote Power Off Key |
5 | LYNK Port x 2 |
6 | Handles x 2 |
7 | Mounting Points x 4 |
8 | Small Knockouts: 2 x 1.0 inch (25.4 mm) (Optional use) |
9 | Medium Knockouts: 8 x 1.5 inch (38.1 mm) (Battery Module Cables) |
10 | Large Knockouts: 2 x 2.0 inch (50.8 mm) (Power Electronic Cables) |
THEORY OF OPERATION
The ELEMENT ESS Battery Combiner features two 250 A DC breakers ganged
together to function as a manual disconnect and protect the Battery Modules’
electronic components from high, externally generated currents. DC Fuses
protect the cables to the Battery Modules. Two (unpopulated) DC Fuse positions
are available for DC loads. A solid Green LED indicates that one or more
Battery Modules are switched ON. The LYNK Port networks the Battery Module
Combiner with the Battery Modules and a LYNK Gateway device to enable closed-
loop communication with Power Conversion equipment. The Remote Power Off key
inverts the state (ON/OFF) of the connected Battery Modules.
6.1 Ingress Protection IP20
Ingress protection rates the degree of protection provided by mechanical
casings and electrical enclosures against intrusion, dust, accidental contact,
and water under specified conditions. The IP20 rating indicates that the
product is touch-proof and resistant to dust or objects larger than 12 mm.
However, it has no protection against liquids, so it is susceptible to damage
if it comes into contact with water sprays.
IP codes guide suitability for use under different environmental conditions.
IP ratings do not indicate fitness for purpose or confer a performance
guarantee.
6.2 LYNK Network Communication
The Battery Module Combiner has two LYNK Ports. One is used to network with
the Battery Modules and enables the ON/OFF switching of multiple Battery
Modules with a touch of the Remote Power Off key.
The second LYNK Port connects a LYNK II Gateway and enables the Battery
Modules to engage in closed-loop communication with compatible Power
Conversion systems. Refer to the 805-0033 LYNK II Installation and
Operation Manual for the setup of LYNK II.
For instructions on the setup of closed-loop communication with Power
Conversion equipment, refer to the LYNK II application note specific to the
brand of Power Conversion equipment (inverter-charger / MPPT controller) used.
Refer to discoverbattery.com.
NOTE
Connect the LYNK II communication gateway to the first or last device
connected, whether it be a Battery Module or the Battery Module Combiner.
6.2.1 LYNK Port RJ45 Pin Assignment
Pin Number | Function |
---|---|
1 (1) | Reserved. Do not use. |
2 (1) | Reserved. Do not use. |
3 (1) | Reserved. Do not use. |
4 | CAN Low |
5 | CAN High |
6 (1) | Reserved. Do not use. |
7 | CAN Ground |
8 | CAN Ground |
(1) Do not populate. Do not terminate to power. Do not terminate to ground. Do not terminate to CAN_L or CAN_H.
NOTICE
- Use a straight-through cable. Do not use a cross-over cable.
- Isolate unused pins. Crossing pin functions may cause system damage.
- Do not terminate unused wires to ground, power, or other functions.
- Mixing the LYNK Network with other networks may result in equipment malfunction and damage.
6.3 Remote Power Off Key Operation
Briefly pressing the Battery Module Combiner’s Remote Power Off key will
invert the state of the connected Battery Modules.
The Remote Power Off Key on the Battery Module Combiner will function
correctly when:
- The Battery Module Combiner’s cables are connected to all the Battery Modules.
- The Battery Module Combiner is networked with all Battery Modules using the LYNK ports on each.
If the states of the Battery Modules are not synchronized, switch all the Battery Modules to OFF.
- Press and hold the Remote Power Off Key for five or more seconds to trigger all the Battery Modules to switch ON.
- Release the Remote Power Off Key, and all the Battery Modules are switched OFF.
The Remote Power Off key is now programmed to switch all Battery Modules to ON.
NOTICE
The Remote Power Off Key does not disconnect the Battery Modules from the
Power Conversion system. Use the DC Breaker installed in the Battery Module
Combiner to disconnect the Battery Modules from the Power Conversion system.
6.4 At-a-glance LED Status
WARNING
ELECTRIC SHOCK AND FIRE HAZARD
- Always assume the Battery Module Combiner is energized, even if the At-a-glance LED shows that the Battery Modules are OFF.
- Even if the Battery Module Combiner LED is OFF, the combiner may be energized with power from the Power Conversion System (inverter-charger / MPPT controller).
- Verify the terminal voltage with a voltmeter before handling any components in the Energy Storage System.
Failure to follow these instructions may result in death or serious injury.
The Battery Module Combiner’s At-a-glance LED indicates the state of the
Battery Modules.
Table 6-1, At-a-glance LED States
LED | Description |
---|---|
No LED light | None of the Battery Modules are switched ON. |
Solid Green | One or more connected Battery Modules are switched ON. |
NOTE
The At-a-glance LED does not communicate the breaker position. Visually
inspect the breaker position.
PREPARING THE BATTERY MODULE COMBINER FOR INSTALLATION
7.1 Tools
- Insulated tools sized to match nuts, bolts, and cables in use
- RMS type Voltmeter
- Post cleaner and wire brush
- Personal protective equipment
7.2 Terminal Connections
CAUTION
ELECTRICAL AND FIRE HAZARD
Failure to torque up to specification may increase resistance and lower
voltage, leading to burnout of the terminals. Torquing up over the
specification may damage the equipment.
Failure to follow these instructions may result in injury or equipment damage.
All cable lugs must be in direct contact with the busbar terminal deck and
secured to the correct terminal point using the specified torque.
Connections to terminals must meet the following requirements:
- Connect the cable to the terminal. All cable lugs must be in direct contact with the busbar terminal deck. Do not put washers between the terminal deck and the cable lug.
- Use the Proper Torque. Use a torque wrench to adjust terminal hardware with the proper torque, 8 to 10 Nm (5.9 to 7.4 ft/lbs) for Battery Module cables, and 21 to 26 Nm (15.5 to 19.2 ft/lbs) for 7/16 inch Power Conversion equipment (invertercharger / MPPT controller) terminals. Periodically check to ensure that torque values meet specifications.
7.3 Removing Unused Battery Module Cables
CAUTION
ELECTRICAL AND FIRE HAZARD
Failure to torque all cable terminals to the correct specification may
increase resistance and lower voltage, leading to burnout of the terminal
connections. Torque all M6 Battery Module cable terminals to 8 to 10 Nm (5.9
to 7.4 ft-lb). Exceeding 10 Nm (7.4 ft-lb) of torque will damage the terminal.
Failure to follow these instructions may result in injury or equipment damage.
The ELEMENT ESS Battery Module Combiner is pre-wired to be connected to six
Battery Modules. The Battery Module Combiner has six fuses to protect each
pair of pre-installed Battery Module cables. There are two open fuse positions
(unpopulated) available for DC loads. If your system will use fewer than six
Battery Modules, remove the pairs of cables not being used before installation
and mounting of the Battery Module Combiner.
Item | Description |
---|---|
1 | Negative Busbar 10 Connection Points: 6 Battery Module M6 (Fuse – |
Populated), 2 DC Loads M6 (Fuse – Unpopulated), 2 Power Conversion equipment
7/16 inch (Fuse – Unpopulated)
2| Isolated Fuse Mounting Plate with 8 Connection Points: 6 Battery Module M6
(Fuse – Populated), 2 DC Loads M6 (Fuse – Unpopulated)
3| Positive Busbar with DC Breaker and 8 Connection Points: 6 Battery Module
M6 (Fuse – Populated), 2 DC Loads M6 (Fuse – Unpopulated)
4| DC Fuses are attached to the Positive Busbar inline with the Battery
Module/DC Loads and the DC Breaker: 6 Battery Module M6 (Fuse – Populated), 2
DC Loads M6 (Fuse – Unpopulated),
5| DC Breaker Connection (Power Conversion side).
• The DC Breaker is mounted in line with the positive DC line connecting the
ELEMENT Battery Modules with the DC input/output of the Power Conversion
equipment.
6| DC Breaker Connection (ELEMENT Battery Module Side).
• The DC Breaker is mounted in line with the positive DC line connecting the
ELEMENT Battery Modules with the DC input/output of the Power Conversion
equipment.
-
Disconnect the Battery Module Combiner from all sources of energy and ensure the Battery Module Combiner is de-energized.
-
Use a Phillips screwdriver to remove the 20 screws along the borders of the top and the side edges and remove the top cover.
-
Identify the Positive (+) and Negative (-) busbars hosting the Battery Module cables and the positive and negative AWG 3 gauge wires connected to the busbars.
-
Unscrew the bolt from an AWG 3 Battery Module cable connected to the negative busbar and remove the negative cable.
-
Unscrew the bolt from the AWG 3 Battery Module cable connected to the terminal with the fuse, and remove the positive cable.
-
Return the M6 bolts to their positions using the following torque: 8 to 10 Nm (5.9 to 7.4 ft-lb).
• Note that it is not necessary to remove the unused fuse. -
Repeat to reduce the number of positive and negative Battery Module cables to match the number of Battery Modules in the system.
-
Replace the Battery Module Combiner cover and secure it using the torque values below.
• M3 screws: 1.9 Nm (1.4 ft-lb)
• M4 screws: 4.4 Nm (3.25 ft-lb)
7.4 Installing Cables for the Power Conversion System
CAUTION
ELECTRICAL AND FIRE HAZARD
Failure to torque the 7/16-inch Power Conversion terminals to the
specification may increase resistance and lower voltage, leading to burnout of
the terminal connections. Torque all 7/16 inch connections to 21 to 26 Nm
(15.5 to 19.2 ft-lb). Exceeding 26 Nm (19.2 ft-lb) of torque will damage the
terminal connection.
Failure to follow these instructions may result in injury or equipment damage.
The ELEMENT ESS Battery Module Combiner is supplied with 7/16 inch terminals
for attaching up to two Power Conversion equipment (inverter-charger / MPPT
controller) cable sets (Power Conversion cables are not included with the
Battery Module Combiner).
Refer to the Power Conversion equipment manual for cable sizing, torque
specifications, and connection information.
Item | Description |
---|---|
1 | Negative cable line to Power Conversion equipment (inverter-charger / MPPT |
controller) (Power Conversion cables not included with Battery Module
Combiner)
2| Positive cable line to Power Conversion equipment (inverter-charger / MPPT
controller) (Power Conversion cables are not included with Battery Module
Combiner)
3| Negative cables to Battery Modules
4| Negative cable M6 terminals and negative busbar
5| Positive cable lines to Battery Modules
6| Positive busbar M6 terminal points for Battery Modules and DC fuses
7| Positive busbar M6 terminal points for DC fuses
-
Disconnect the Battery Module Combiner from all sources of energy and ensure the Battery Module Combiner is de-energized.
-
Use a Phillips screwdriver to remove the twenty M3 and M4 screws along the borders of the top and the side edges and remove the top cover.
-
Using power cables that meet the requirements of the Power Conversion equipment (inverter-charger / MPPT controller), pass the cables through the large knockouts and attach the red positive (+) cable to the positive 7/16 inch terminal (2) and the black negative (-) cable to the negative 7/16 inch terminal (1).
• Apply 21 to 26 Nm (15.5 to 19.2 ft-lb) torque to tighten the 7/16 inch terminal connections. -
Secure all positive and negative battery cable M6 terminals using a torque of 8 to 10 Nm (5.9 to 7.4 ft/lbs).
-
In line with the positive cable(s), install a DC-rated fuse that meets the local electrical code and protects the cable from overload by the inverter-charger / MPPT controller. The fuse should be as close as possible to the Battery Module Combiner and be installed in the positive cable. Applicable codes may limit how far the protection can be from the Battery Modules.
-
Replace the cover and screw down using the following torque values.
• M3 screws: 1.9 Nm (1.4 ft-lb)
• M4 screws: 4.4 Nm (3.25 ft-lb)
MOUNTING THE BATTERY MODULE COMBINER
The Battery Module Combiner is designed to be installed indoors in a vertical
stack with up to six ELEMENT ESS Battery Modules in a standard nineteen-inch
four-post metal rack. It is supplied with cables for connection to six Battery
Modules.
The Battery Module Combiner must be supported and secured using heat-resistant
non-flammable materials.
The following instructions are for installing the Battery Module Combiner with
Battery Modules in a standard nineteen-inch four-post metal rack (not included
with the Battery Module Combiner or Battery Modules).
NOTICE
- Do not install the Battery Module Combiner with the faceplate down.
- Support and secure the Battery Module Combiner using heat-resistant nonflammable materials.
- The Battery Module Combiner is rated IP20 for indoor installations.
NOTE
1U of rack space equals 44.5 mm (1 ¾ inch).
8.1 Location
Install the Battery Module Combiner in a location that meets the following
requirements:
- Do not install in direct sunlight. Avoid installing the Battery Module Combiner and Battery Modules in an area with direct sunlight.
- Moderate temperatures. Ambient temperatures should be between 0°C and 40°C (32°F and 104°F). Ambient temperatures of 15°C to 20°C (59°F to 68°F) are ideal for extending LiFePO4 battery life.
- Ventilated. Do not install in zero-clearance compartments. Maintain at least 1U (44.5 mm / 1 ¾ inch) space around the Battery Module Combiner and Battery Modules for airflow and heat dissipation.
- Proper orientation. Do not install the Battery Module Combiner or Battery Modules face-down.
- Install indoors. Install the Battery Module Combiner and Battery Modules indoors.
8.2 Spacing
When installed in a standard nineteen-inch four-post metal rack, provide 1U
(44.45 mm, 1.75 inch) spacing on all sides of the Battery Module Combiner to
allow for airflow and heat dissipation.
Alternatively, if the Battery Module Combiner is installed on a shelf,
maintain at least 1U of clearance space above and on both sides of the Battery
Module Combiner as well as under the shelf to allow for airflow and heat
dissipation.
8.3 Support
Support the weight of the Battery Module Combiner by installing metal L-shaped
rails (not included with Battery Module Combiner) between the front and back
posts on both the left and right sides. The flanges attached to the front face
of the Battery Module Combiner have holes for attaching the Battery Module
Combiner to the front post of the rack system using M6 screws and cage nuts.
CONNECTING THE BATTERY MODULE COMBINER
The instructions below describe how to connect the Battery Module Combiner
once mounted.
9.1 Grounding the Battery Module Combiner
Ground the Battery Module Combiner and all Battery Modules to the rack chassis
and ground the chassis to earth.
- Ground the Battery Module Combiner and all Battery Modules to the rack chassis using a #6 gauge or larger diameter wire.
- Ground the rack chassis to earth with a #4 gauge or larger diameter wire.
NOTE
Refer to the applicable code and check with the authority having jurisdiction
to confirm local requirements.
9.2 Connecting the Battery Modules
Amphenol RadLok connectors attached to the DC Battery Cables mate with the
battery terminal receiving pins on the faceplate of the ELEMENT ESS Battery
Module.
- Positive (+) Red: Amphenol RadLok C10-730186-200
- Negative (-) Black: Amphenol RadLok C10-730186-100
-
Attach all the red, positive (+) cables from the Battery Module Combiner to the red, positive (+) terminals on the Battery Modules using the red Amphenol RadLok connectors.
• Engage the mating locks on all the Amphenol RadLok connectors. -
Attach all the black, negative (-) cables from the Battery Module Combiner to the negative (-) black terminals on the Battery Modules using the black Amphenol RadLok connectors.
• Engage the mating locks on all the Amphenol RadLok connectors.
NOTICE
Failure to securely engage the mating lock on a terminal connection will
increase resistance and lower voltage, leading to burnout of the terminals.
NOTE
Without exception, a product experiencing terminal burnout will void the
warranty.
9.3 Connecting the DC Power Conversion Cables
After the DC Battery Module cables are connected, connect the DC Power
Conversion cables (previously installed to the Battery Module Combiner) to the
Power Conversion equipment (inverter-charger / MPPT controller). Refer to the
manual of the inverter-charger / MPPT controller for the appropriate cable
sizing, torque specifications, and connection information.
9.4 Networking the Battery Modules to the Battery Combiner Module
Using a CAT5 cable, connect the last Battery Module in the Battery Modules
network with the Battery Module Combiner using one of the LYNK Ports on the
faceplate.
CLOSED-LOOP COMMUNICATION WITH POWER CONVERSION EQUIPMENT
For closed-loop communication with the Power Conversion equipment
(invertercharger / MPPT controller), network the Battery Module Combiner with
a LYNK II Gateway. Connect the LYNK II Gateway to the Power Conversion System
(refer to the 805-0033 LYNK II Installation and Operation Manual).
For instructions on the setup of closed-loop communication with Power
Conversion equipment, refer to the LYNK II application note specific to the
brand of Power Conversion equipment in use.
ROUTINE INSPECTION
Periodically inspect the battery system:
- Ensure that all DC cables are secure and fasteners are tight.
- Ensure all networking cables and connectors are secure and tight.
- Ensure that the installation location is clean and free from debris.
- Inspect for cracks in the Battery Modules.
- Replace any damaged Battery Modules.
- Replace any damaged cables.
REPLACING A FUSE
CAUTION
ELECTRIC SHOCK
- Do not touch the energized surfaces of any electrical component in the battery system.
- Before servicing the Battery Module Combiner, follow all procedures to fully deenergize the battery system and use safe handling procedures when handling the battery.
Failure to follow these instructions may result in injury.
Table 12-1 ELEMENT ESS Battery Module Combiner – Battery Module Cable Fuse
Specifications
Service Part | ELEMENT ESS Battery Module Combiner 950-0049 |
---|---|
DC Fuse | CHNBEL LET-200-100 A, Fast 20 kAIC |
Fuse Terminal Torque | 8 to 10 Nm (5.9 to 7.4 ft/lbs) DO NOT EXCEED 10 Nm (7.4 |
ft-lb)
This task should be performed by qualified personnel:
- Use only insulated tools
- Wear personal protective equipment
- The battery system must be de-energized
- Battery cables must be disconnected
- Battery terminals must be protected from short-circuiting and touch
Refer to sections 7.2 Terminal Connections, 7.3 Removing Unused Battery Module
Cables, 7.4 Installing Cables for the Power Conversion System, and 9.2
Connecting the Battery Modules.
Ensure that the Power Conversion system is de-energized and all loads are
disconnected from the Battery Module Combiner.
- De-energize the Power Conversion equipment.
- Switch the Battery Module Combiner Breaker to the OFF (Open) position.
- Switch all Battery Modules to OFF.
- Disconnect all the Amphenol RadLok connectors from all the Battery modules to isolate the Battery Module Combiner.
- Protect the Battery Module terminals from short-circuiting and touch by covering them with terminal covers or electrically rated tape.
- Disconnect the Power Conversion cables attached to the Battery Module Combiner.
- Access the top of the Battery Module Combiner and remove the cover.
- Remove the nuts holding the fuse and replace it with a new fuse paying strict attention to orientation and the fuse ratings in Table 12-1 ELEMENT ESS Battery Module Combiner – Battery Module Cable Fuse Specifications.
- Torque the nut holding the new fuse to 8 to 10 Nm (5.9 to 7.4 ft/lbs). DO NOT EXCEED 10 Nm (7.4 ft-lb).
- Reinstall the Battery Module Combiner into the system by following steps 1 – 7 in reverse order.
OPTIONAL ACCESSORIES
The following components are available for use with the ELEMENT ESS Battery
Module Combiner.
Table 13-1, Accessories
Accessory | Part Number |
---|---|
ELEMENT ESS Battery Module | 48-48-5120 |
900-0062
ELEMENT ESS Battery Module – Heated| 48-48-5120-H
900-0067
LYNK II Communication Gateway| 950-0025
ELEMENT ESS Quick Stack Rack| 950-0050
ELEMENT ESS Battery Terminal Connector Set| 950-0054
RELATED INFORMATION
Find information about Discover Battery at discoverbattery.com.
805-0055 REV A
Documents / Resources
|
Discover ELEMENT ESS Battery Module
Combiner
[pdf] User Manual
950-0049, 805-0055 REV A, ELEMENT ESS Battery Module Combiner, ELEMENT Battery
Module Combiner, ESS Battery Module Combiner, Battery Module Combiner, Module
Combiner
---|---