POWERXCHANGER 22050UX-1000 Step-Up Voltage and Frequency Converters Instruction Manual

POWERXCHANGER 22050UX-1000 Step-Up Voltage and Frequency Converters

Product Information

The Double Conversion AC Power Converter is a Step-Up Series product available in four models: 22050UX-1000, 22050UX-1500, 22050UX-2000, and 22050UX-3000. The input range for the converter is 100 Vac to 285 Vac with an input frequency of 60Hz. The output range is selectable between 200V, 220V, 230V, and 240V with an output frequency of 50Hz. The converter features a full- function LCD display, automatic restart of loads after overload shutdown, and remote emergency power off. It also has a low-noise smart cooling fan design, a high-efficiency new full-bridge converter design, and is AC input generator compatible.

Product Usage Instructions

Caution: Follow the Converter connection instructions and operation as described in the manual in the indicated order. Connect the Converter to a nearby wall outlet that is easily accessible. Disconnect the Converter from the AC power source by removing the power cord. Do not install the Converter near liquids or in an excessively damp environment. Do not let a foreign body penetrate the Converter. Do not block the ventilation grates of the Converter. Do not expose the Converter to direct sunlight or source of heat. If the Converter must be stored prior to installation, storage must be in a dry place. The admissible storage temperature range is -15 to +55.

Special Symbols:
RISK OF ELECTRIC SHOCK indicates that a risk of electric shock is present, and the associated warning should be observed. CAUTION; REFER TO OPERATOR’S MANUAL refers to your operator’s manual for additional information, such as important operating and maintenance. SAFETY EARTHING TERMINAL indicates the primary safety ground.

Installation:
Follow the instructions for the installation and maintenance of the Converter. Read all instructions before operating the equipment and save this manual for future reference. Keep the Converter away from heating elements as the increased ambient temperature will shorten the life of the Converter. Thermal de-rating over this range will reduce the average output power.

Changing Output Voltage and Frequency:
Push the two selection buttons, and, at the same time, for 3 seconds until the LCD display begins to blink.

To Change the Converter O/P Frequency:
When the frequency value is blinking, push any selection button, or, for 1 second to change the frequency setting. The setting will keep changing every 2 seconds if you keep pushing the button. Push the two selection buttons at the same time to access the next setting customization option. To confirm the setting, leave the LCD Display blinking without pushing any buttons for 30 seconds. Once it stops blinking the new setting will take effect.

To Change the Converters Rated Voltage:
When the voltage value is blinking, push any selection button for 1 second to change the rated voltage. Keep pushing the button until the required voltage is blinking. Then, push the two select buttons at the same time to confirm, or leave the LCD blinking for 30 seconds to end.

CAUTION:

• The Converter connection instructions and operation described in the manual must be followed in the indicated order.
• The converter must be connected to a nearby wall outlet that is easily accessible. The Converter can be disconnected from the AC power source by removing the power cord.
• DO NOT install the Converter near liquids or in an excessively damp environment.
• DO NOT let a foreign body penetrate inside the Converter.
• DO NOT block the ventilation grates of the Converter.
• DO NOT expose the Converter to direct sunlight or source of heat.
• If the Converter must be stored prior to installation, storage must be in a dry place.
• The admissible storage temperature range is -15℃ to +55℃.

Special Symbols
The following are examples of symbols used on the Converter to alert you the important information.

CAUTION

• Risk of Electric Shock
• Do Not Open Cover

CAUTION To reduce the risk of electric shock, Do not remove the cover (or back) No user-serviæable parts inside Refer service to the factory

RISK OF ELECTRIC SHOCK
Indicates that a risk of electric shock is present, and the associated warning should be observed

CAUTION; REFER TO THE OPERATOR’S MANUAL
Refer to your operator’s manual for additional information, such as important operating and maintenance.

SAFETY EARTHING TERMINAL
Indicates the primary safety ground.

OVERVIEW AND FEATURES

This series is a double conversion Power Converter that produces stable pure sine wave voltage and frequency output (O/P). With the Converter, you can protect your equipment from most power problems, including power sags, power surges, brownouts, line noise, etc. With the common neutral topology, the Converter provides an internal connection from AC I/P neutral to AC O/P neutral; thus, it does not need to use an isolation transformer to provide 0 volts from AC I/P neutral to O/P neutral. This feature will reduce interference when connected to communication or video systems.

With outstanding performance and reliability, the unique benefits of the Converter include the following:

• Common Neutral, Double Conversion Topology (O/P Neutral to I/P Neutral is 0 Volts Normally)
• Wide Range Input Window and Input Power Factor Correction
• Low Noise Smart Cooling Fan Design
• High Efficiency, New Full-bridge Converter Design
• Full-Function LCD Display
• Automatic Restart of Loads After Overload Shutdown
• AC Input Generator Compatible
• Remote Emergency Power Off

PRESENTATION

Front Panel
The following shows the functions of the LCD Display:

1. Data Select
2. Main Control Button
3. LCD Display

Rear Panels
UX-1000, UX-1500, UX-2000, UX-3000

1. Circuit Breaker
2. Power Cord
3. Cooling Fan
4. EPO (Emergency Power Off)

INSTALLATION

• SAVE THESE INSTRUCTIONS. Please follow these instructions for the installation and maintenance of the Converter. Please read all instructions before operating the equipment and save this manual for future reference.
• Increased ambient temperature will shorten the life of the Converter, and keep the Converter away from heating elements.
• If the ambient temperature is over 40℃, the load level will be reduced.
• The ambient temperature should be between 0°C and 40°C to ensure optimal operation, over this range will reduce the average output power due to thermal de-rating.

OPERATION

1. After installation with normal city power, the Converter will turn on automatically. Confirm the output voltage and frequency with the LCD display by pressing the up/down select button.
2. Converter OFF: Pushing the main control button for 3 seconds will turn off the output voltage of the Converter. The CPU will be in “OFF” (idle) mode when the LCD shows “OFF”
3. In Idle Mode, the Converter will turn on again when the main control button is pushed for 1 second. Please disconnect the input power if you want to shut down the Converter completely.
4. Change the Output Voltage and Frequency: Push the two selection buttons, △ and ▽, at the same time for 3 seconds until the LCD display begins to blink.

To Change the Converter O/P Frequency
When the frequency value is blinking, push any selection button, △ or ▽, for 1 second to change the frequency setting. The setting will keep changing every 2 seconds if you keep pushing the button. Push the two selection buttons at the same time to access the next setting customization option. To confirm the setting, leave the LCD Display blinking without pushing any buttons for 30 seconds. Once it stops blinking the new setting will take effect.

To Change the Converters Rated Voltage
When the voltage value is blinking, push any selection button for 1 second to change the rated voltage. Keep pushing the button until the required voltage is blinking. Then, push the two select buttons at the same time to confirm, or leave the LCD blinking for 30 seconds to end.

Emergency Power Off (EPO)
This input terminal is used to shut down the Converter from a distance. This feature can be used for emergency power off on both the Converter and load. Remote shutdown wires are connected to the EPO terminal (See Figure of Rear Panel on Page 6). The pins of the EPO have been connected together (i.e., shorted) at the time of manufacturing. When the connection is open, the converter will shut down immediately. In order to have the converter operable once more, the pins must be shorted with wire again. The maximum resistance of the EPO wire is 100 ohm. Reinforced insulation of the EPO wire to the mains is required.

INDICATION AND CONTROL

LCD Display
The Converters LCD display shows the Input Voltage, Output Voltage, Output Frequency, Output Load Level, and Temperature.

Thermal Protection
If the Converter detects that it is starting to overheat, it will perform a sequence of 32 beeps every two seconds. The LCD Display will also show a high- temperature symbol when the inside of the unit is too hot. If the Converter continues to overheat, it will eventually turn itself off to protect itself from damage. Once the Converter has cooled off sufficiently, it will automatically restart.

Output Short Circuit Protection
If the Converter detects that the output voltage is too low for at least 250ms, and the output is short-circuited or extremely overloaded, the Converter will shut down and attempt to restart after 30 seconds.

The Converter will continue attempts to restart up to 30 times. If the overload is still present after 30 attempts, the Converter shuts down and latches off. To restore the Converter’s functionality, remove the cause of the output short circuit or extreme overload, then push the main control button for 1 second to turn the Converter on again.

Output Overload Alarm
The Converter can accept up to 129% of a load (See Specification Sheet for each Model’s Rating on Page 12) before a continuous alarm begins to sound. If the output current drawn by the load exceeds the Converter’s over-current alarm threshold, the CPU timer will start to countdown. If the overload continues for more than one minute an audible alarm will sound as long as the overload is present. If the overload alarm continues for more than one minute, the Converter will turn off the output. After a 30-second delay, the Converters output will restart.

Output Overload Protection
If the output of the Converter is loaded to more than its output overload protection threshold for more than two seconds, it will turn off its output, sound an audible alarm, and the LCD will display an overloaded symbol. After a 30-second delay, the Converter will turn on the output again. If the overload is no longer present, the audible alarm will stop, and the output will operate normally. If the overload is still present, the Converter will once again turn off the output and wait 30 seconds before attempting to start again.

SPECIFICATIONS

Step-Up Voltage and Frequency Converter (UX Series)
1000VA/ 1500VA / 2000VA / 3000VA UX-1K / UX-1.5K / UX-2K / UX-3K

Output

Output Frequency

(Sync to Mains)

| 50/60Hz (Selectable from LCD Function Button)
Output Frequency

(Not Sync to Mains)

| 50±0.01Hz or 60±0.01Hz

Regulation

| ±2% of Selected Output Voltage (Adjustable by Using the Setting Software)
Output Current 200 V ~ 240 V| ****

4.2 Amp

| ****

6.3 Amp

| ****

8.4 Amp

| ****

12.5 Amp

Output Peak Current (<250mS)| ****

13 Amp

| ****

20 Amp

| ****

27Amp

| ****

37 Amp

Overload Protection

| 100%~129% for 60 seconds, then audible alarm; audible alarm sounds for 60 seconds before shutting down

130%, alarm will go off for 2 seconds and then shutting down

Harmonic Distortion| <3% (At Full Resistive Load)
Efficiency| Up to 90%

Input

Voltage Range

| ****

100V~285Vac

| 240 volts Range: 180V~285V

Requires a Dedicated 240-Volt Power

---|---|---
Frequency Range| 45~70Hz
Input Current| 10 Amp| 15 Amp| 20 Amp| 20 Amp
Wall-Outlet Type Required| | | |
Power Factor| ≧0.98
Surge Current| <100A, 3mS

Communications & Management

Environmental and Safety

Physical

Unit Dimensions D x H x W

| UX-1K:| 38×22×18cm| 15×9×7in
---|---|---|---
UX-1.5K:| 45×22×18cm| 18×9×7in
UX-2K:| 51×22×18cm| 20×9×7in
UX-3K:| 51×22×18cm| 20×9×7in

Unit Weight

| UX-1K:| 6.5kg| 14 lbs
UX-1.5K:| 7kg| 15.5 lbs
UX-2K:| 8kg| 17.6 lbs
UX-3K:| 8.5kg| 18.7 lbs

Shipping Dimensions D x H x W; Weight

| UX-1K:| 51×32×35cm;

7.2kgs

| 20×12.5×14in;

16lbs

UX-1.5K:| 56×32×35cm;

8.8kgs

| 22×12.5×14in;

19.50lbs

UX-2K:| 64×32×35cm;

10.6kgs

| 25×12.5×14in;

23.50lbs

UX-3K:| 64×32×35cm

10.6kg

| 25×12.5×14in;

23.5lbs

PS.“*” Please refer to the input range for the condition of output rated capacity.

LIMITED WARRANTY

Adaptive Frequency Inc. warrants for two years from the date of shipment, the product is free of manufacturing defects and conforms to Adaptive’s product specifications in force as of the date of manufacture of the product shipped.

This warranty does not apply to accidental damage, shipping damage, misuse, abnormal line or source voltage, abnormal conditions of operation beyond the parameters specified in this product manual;

• Products that have been opened, misused, tampered with internally, and or deliberately modified will void the warranty;
• The failure to return a unit claimed to be defective in its original packaging will void the warranty;
• Upon receiving the properly returned defective unit, Adaptive will verify that the unit is defective and upon verification will ship a replacement unit at Adaptive’s cost and also reimburse the purchaser’s shipping charges for a return of the defective unit.
• Prior to shipping the defective unit, the purchaser shall contact Adaptive at returns@adaptivefrequency.com to obtain a return authorization form and so that Adaptive can assist in making the shipping arrangements.
• Any claim under this warranty requires that the purchaser send with the return shipment, proof of purchase, the unit serial number and the return authorization form;
• If it is determined that this warranty has been voided for any of the above reasons, the unit will be returned to the sender;

Adaptive shall only be liable under this warranty if the product has been used in accordance with Adaptive’s instructions, in force on the date of purchase.

The purchaser must examine the product when received and promptly notify Adaptive in writing of any non-conformity before the product is used and no later than 30 days after such non-conformity is first discovered. If Adaptive, in its sole discretion, determines that the product has breached the above warranty, it will, at its sole discretion: replace the non-conforming product; refund the purchase price; or issue a credit in the amount of the purchase price. This is the sole and exclusive remedy for breach of this warranty. Any modification of this Warranty shall be binding only if such modification is in writing, and signed by an Adaptive officer. This information supersedes all other sales information received by the purchaser during the sales process.

THE FOREGOING WARRANTY SHALL BE EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND ALL OTHER WARRANTIES OTHERWISE ARISING BY OPERATION OF LAW, COURSE OF DEALING, CUSTOM, TRADE OR OTHERWISE.

Adaptive Frequency Inc. (“Adaptive”) shall not be liable in contract or in tort including, without limitation, negligence, strict liability or otherwise for loss of sales, revenues or profits; cost of capital or funds; business interruption or cost of downtime, loss of use, damage to or loss of use of other property (real or personal); failure to realize expected saving; the frustration of economic or business expectations; claims by third parties (other than for bodily injury), or economic losses of any kind; or for any special; incidental, indirect, consequential, punitive or exemplary damages arising in any way out of the performance of, or failure to perform, its obligations under any contract for sale of a product, even if Adaptive could foresee or has been advised of the possibility of such damages.

In addition, Adaptive’s liability shall be limited to the purchase price of the Adaptive product or products that is the source of the claim, and in no event more than the aggregate purchase price, for the last six months, of Adaptive’s products purchased by the purchasing party. The Parties expressly agree that these limitations on damages are allocations of risk constituting, in part, the consideration for this agreement, and also that such limitations shall survive the determination of any court of competent jurisdiction that any remedy provided in these terms or available at law fails of its essential purpose.

Copyright © 2022 Adaptive Frequency, Inc.
Document 1.3-03-10-2022
Printed in Taiwan

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