Autonics EP50 Series 50mm Diameter Absolute Single Turn Rotary Encoders Instruction Manual

June 10, 2024
Autonics

50 mm Diameter Absolute Single-Turn

Rotary Encoders (Optical)

EP50 Series

INSTRUCTION MANUAL

TCD210034AA

Thank you for choosing our Autonics product.
Read and understand the instruction manual and manual thoroughly before using the product.
For your safety, read and follow the below safety considerations before using. For your safety, read and follow the considerations written in the instruction manual, other manuals and Autonics website.
Keep this instruction manual in a place where you can find easily.
The specifications, dimensions, etc. are subject to change without notice for product improvement. Some models may be discontinued without notice.
Follow Autonics website for the latest information.

Safety Considerations
  • Observe all `Safety Considerations’ for safe and proper operation to avoid hazards.
  • symbol indicates caution due to special circumstances in which hazards may occur.

Warning Failure to follow instructions may result in serious injury or death.

01. Fail-safe device must be installed when using the unit with machinery that may cause serious injury or substantial economic loss. (e.g. nuclear power control, medical equipment, ships, vehicles, railways, aircraft, combustion apparatus, safety equipment, crime / disaster prevention devices, etc.)
Failure to follow this instruction may result in personal injury, economic loss or fire.
02. Do not use the unit in the place where flammable / explosive / corrosive gas, high humidity, direct sunlight, radiant heat, vibration, impact or salinity may be present.
Failure to follow this instruction may result in explosion or fire.
03. Install on a device panel to use.
Failure to follow this instruction may result in fire.
04. Do not connect, repair, or inspect the unit while connected to a power source.
Failure to follow this instruction may result in fire.
05. Check `Connections’ before wiring.
Failure to follow this instruction may result in fire.
06. Do not disassemble or modify the unit.
Failure to follow this instruction may result in fire.

Caution Failure to follow instructions may result in injury or product damage.
01. Use the unit within the rated specifications.
Failure to follow this instruction may result in fire or product damage.
02. Do not short the load.
Failure to follow this instruction may result in fire.
03. Do not use the unit near the place where there is the equipment which generates strong magnetic force or high frequency noise and strong alkaline, strong acidic exists.
Failure to follow this instruction may result in product damage.

Cautions during Use
  • Follow instructions in `Cautions during Use’.
    Otherwise, It may cause unexpected accidents.

  • 5 VDC , 12 – 24 VDC power supply should be insulated and limited voltage / current or Class 2, SELV power supply device.

  • For using the unit with the equipment which generates noise (switching regulator, inverter, servo motor, etc.), ground the shield wire to the F.G. terminal.

  • Ground the shield wire to the F.G. terminal.

  • When supplying power with SMPS, ground the F.G. terminal and connect the noise canceling capacitor between the 0 V and F.G. terminals.

  • Wire as short as possible and keep away from high voltage lines or power lines, to prevent inductive noise.

  • Check the wire type and response frequency when extending wire because of distortion of waveform or residual voltage increment etc. by line resistance or capacity between lines.

  • This unit may be used in the following environments.
    – Indoors (in the environment condition rated in `Specifications’)
    – Altitude max. 2,000 m
    – Pollution degree 2
    – Installation category II

Cautions during Installation
  • Install the unit correctly with the usage environment, location, and the designated specifications.

  • Do not load overweight on the shaft.

  • Do not put strong impact when insert a coupling into shaft.
    Failure to follow this instruction may result in product damage.

  • When fixing the product or coupling with a wrench, tighten under 0.15 N m.

  • If the coupling error (parallel misalignment, angular misalignment) between the shaft increases while installation, the life cycle of the coupling and the encoder can be shorten.

  • Do not apply tensile strength over 30 N to the cable.

Ordering Information

This is only for reference, the actual prodcut does not support all combinations. For selecting the specified model, follow the Autonics website.

Autonics EP50 Series 50mm Diameter Absolute A1

1 Resolution
Number: Refer to resolution in ‘Output
Phase / Output Angle’

2 Output code
1: BCD code
2: Binary code
3: Gray code

3 Rotating direction
F: Increase output when the rotating direction is clockwise base on facing the shaft
R: Increase output when the rotating direction is counter-clockwise base on facing the shaft

4 Control output
N: NPN open collector output
P: PNP open collector output

5 Power supply
5: 5 VDC ±5%
24: 12 – 24 VDC ±5%

Product Components
  • Product
  • Instruction manual
  • Bolt × 8
  • Coupling × 1
  • Bracket × 2
Connections
  • Unused wires must be insulated.
  • The metal case and shield cable of encoders must be grounded (F.G.).
  • F.G. (Frame Ground) must be grounded separately.
  • Since exclusive driver IC is used for output circuit, be aware of short circuits when wiring each output wires.
  • N·C: not connected

BCD code

Color Function Refer
White +V Power
Black GND
Brown
Red
Orange
Yellow
Blue 2° × 10
Purple 2¹ × 10
Gray 2² × 10
White / Brown 2³ × 10 TP1 (≤40 division)
White / Red 2° × 10² TP2 (≤40 division)
White / Orange 2¹ × 10² EP (≤40 division)
White / Yellow 2² × 10²
White / Blue 2³ × 10²
White / Purple 2° × 10³
Shield F.G. Signal shield

Binary / Gray code

Color Function Refer
White +V Power
Black GND
Brown
Red
Orange
Yellow
Blue 2⁴
Purple 2⁵
Gray 2⁶
White / Brown 2⁷ TP1 (≤40 division)
White / Red 2⁸ TP2 (≤40 division)
White / Orange 2⁹ EP (≤40 division)
White / Yellow N.C
White / Blue N.C
White / Purple N.C
Shield F.G. Signal shield
Inner Circuit
  • The output circuit is identical for each output bit.
  • Be aware of circuit break in case of overload or short beyond the specifications.

PNP open collector output           NPN open collector output

Output Waveform
  • Following waveform is based on the positive logic.
    (In case of negative logic, the waveform is opposite to corresponding waveform.)

BCD code output

Binary code output                          Gray code output


Specifications
Model EP50S8 – – -N- EP50S8- – -P-
Resolution 01)**** ≤1024 division
Output code BCD / Binary / Gray code model
Control output NPN open collector output PNP open collector output
Inflow current ≤ 32 mA
Residual voltage ≤ 1 VDC
Outflow current ≤ 32 mA
Output voltage ≥ (power supply -1.5) VDC
Response speed 02)**** Ton≤800 nsec, Toff≤800 nsec
Max. response freq. 35 kHz
Max. allowable revolution 03)**** 3,000 rpm
Starting torque ≤ 0.0069 N m
Inertia moment ≤ 40 g·cm² (4 × 10-6 kg·m²)
Allowable shaft load Radial: 10 kgf, Thrust: 2.5 kgf
Unit weight (packaged) ≈398 g (≈ 482 g)
Approval

01)Refer to resolution in ‘Output Phase / Output Angle’.
02)Based on cable length: 2 m, I sink = 32 mA
03)Select resolution to satisfy Max. allowable revolution ≥Max. response revolution

[max. response revolution (rpm) = max. response frequency/ resolution × 60 sec] Power supply| 5 VDC ± 5% (ripple P-P. ≤ 5%) /
12 – 24 VDC ± 5% (ripple P-P ≤ 5%) model
---|---
Current consumption| ≤ 100 mA (no load)
Insulation resistance| Between all terminals and case. ≥ 100 MΩ (500 VDC megger)
Dielectric strength| Between all terminals and case: 750 VAC~50 / 60 Hz for 1 minute
Vibration| 1 mm double amplitude at frequency 10 to 55 Hz (for 1 minute) in each X, Y, Z direction for 2 hours
Shock| 50 G
Ambient temp.| -10 to 70 °C, storage: -25 to 85 °C (no freezing or condensation)
Ambient humi.| 35 to 85%RH, storage: 35 to 90%RH (no freezing or condensation)
Protection rating| IP64 (IEC standard)
Connection| Axial cable type (cable gland)
Cable spec.| Ø 7 mm, 15-wire, 2m, shield cable
Wire spec.| AWG28 (0.08 mm, 40-core), insulator diameter: Ø 0.8 mm

Output Phase / Output Angle
  • TP = Timing Pulse
  • TS = Signal Pulse
  • EP = Even Parity
Resolution BCD code Binary code Gray code
1024 TS: 0.3515° ±15′ (13 bit) TS: 0.3515° ±15′ (10 bit) TS: 0.703° ±15′

(10 bit)
720| TS: 0.5° ±25′ (11 bit)| TS: 0.5° ±25′ (10 bit)| TS: 1° ±25′ (10 bit)
512| TS: 0.703° ±15′ (11 bit)| TS: 0.703° ±15′ (9 bit)| TS: 1.406° ±15′ (9 bit)
360| TS: 1° ±25′ (10 bit)| TS: 1° ±25′ (9 bit)| TS: 2° ±25′ (9 bit)
256| TS: 1.406° ±15′ (10 bit)| TS: 1.406° ±15′ (8 bit)| TS: 2.8125° ±15′ (8 bit)
180| TS: 2° ±25′ (9 bit)| TS: 2° ±25′ (8 bit)| TS: 4° ±25′ (8 bit)
128| TS: 2.8125° ±15′ (9 bit)| TS: 2.8125° ±15′ (7 bit)| TS: 5.625° ±15′ (7 bit)
90| TS: 4° ±25′ (8 bit)| TS: 4° ±25′ (7 bit)| TS: 8° ±25′ (7 bit)
64| TS: 5.625° ±15′ (7 bit)| TS: 5.625° ±15′ (6 bit)| TS: 11.25° ±15′ (6 bit)
48| TS: 7.5° ±25′ (7 bit)| TS: 7.5° ±25′ (6 bit)| TS: 15° ±25′ (6 bit)
45| TS: 8° ±25′ (7 bit)| TS: 8° ±25′ (6 bit)| TS: 16° ±25′ (6 bit)
40| TP1: 5° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 9° ±60′ (6 bit)
EP: 9° ±60′ (1 bit)| TP1: 5° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 9° ±60′ (6 bit)
EP: 9° ±60′ (1 bit)| TP1: 5° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 18° ±60′ (6 bit)
EP: 9° ±60′ (1 bit)
32| TP1: 7° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 11.25° ±60′ (6 bit)
EP: 11.25° ±60′ (1 bit)| TP1: 7° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 11.25° ±60′ (5 bit)
EP: 11.25° ±60′ (1 bit)| TP1: 7° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 22.5° ±60′ (5 bit)
EP: 11.25° ±60′ (1 bit)
24| TP1: 8° ±60′ (1 bit)
TP2: 3° ±60′ (1 bit)
TS: 15° ±60′ (6 bit)
EP: 15° ±60′ (1 bit)| TP1: 8° ±60′ (1 bit)
TP2: 3° ±60′ (1 bit)
TS: 15° ±60′ (5 bit)
EP: 15° ±60′ (1 bit)| TP1: 8° ±60′ (1 bit)
TP2: 3° ±60′ (1 bit)
TS: 30° ±60′ (5 bit)
EP: 15° ±60′ (1 bit)
20| TP1: 12° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 18° ±60′ (5 bit)
EP: 18° ±60′ (1 bit)| TP1: 12° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 18° ±60′ (5 bit)
EP: 18° ±60′ (1 bit)| TP1: 12° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 36° ±60′ (5 bit)
EP: 18° ±60′ (1 bit)
16| TP1: 15° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 22.5° ±60′ (5 bit)
EP: 22.5° ±60′ (1 bit)| TP1: 15° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 22.5° ±60′ (4 bit)
EP: 22.5° ±60′ (1 bit)| TP1: 15° ±60′ (1 bit)
TP2: 2° ±60′ (1 bit)
TS: 45° ±60′ (4 bit)
EP: 22.5° ±60′ (1 bit)
12| TP1: 15° ±60′ (1 bit)
TP2: 3° ±60′ (1 bit)
TS: 30° ±60′ (5 bit)
EP: 30° ±60′ (1 bit)| TP1: 15° ±60′ (1 bit)
TP2: 3° ±60′ (1 bit)
TS: 30° ±60′ (4 bit)
EP: 30° ±60′ (1 bit)| TP1: 15° ±60′ (1 bit)
TP2: 3° ±60′ (1 bit)
TS: 60° ±60′ (4 bit)
EP: 30° ±60′ (1 bit)
10| TP1: 30° ±60′ (1 bit)
TP2: 12° ±60′ (1 bit)
TS: 36° ±60′ (4 bit)
EP: 36° ±60′ (1 bit)| TP1: 30° ±60′ (1 bit)
TP2: 12° ±60′ (1 bit)
TS: 36° ±60′ (4 bit)
EP: 36° ±60′ (1 bit)| TP1: 30° ±60′ (1 bit)
TP2: 12° ±60′ (1 bit)
TS: 72° ±60′ (4 bit)
EP: 36° ±60′ (1 bit)
8| TP1: 39° ±60′ (1 bit)
TP2: 15° ±60′ (1 bit)
TS: 45° ±60′ (3 bit)
EP: 45° ±60′ (1 bit)| TP1: 39° ±60′ (1 bit)
TP2: 15° ±60′ (1 bit)
TS: 45° ±60′ (3 bit)
EP: 45° ±60′ (1 bit)| TP1: 39° ±60′ (1 bit)
TP2: 15° ±60′ (1 bit)
TS: 90° ±60′ (3 bit)
EP: 45° ±60′ (1 bit)
6| TP1: 53° ±60′ (1 bit)
TP2: 15° ±60′ (1 bit)
TS: 60° ±60′ (3 bit)
EP: 60° ±60′ (1 bit)| TP1: 53° ±60′ (1 bit)
TP2: 15° ±60′ (1 bit)
TS: 60° ±60′ (3 bit)
EP: 60° ±60′ (1 bit)| TP1: 53° ±60′ (1 bit)
TP2: 15° ±60′ (1 bit)
TS: 120° ±60′ (3 bit)
EP: 60° ±60′ (1 bit)

Dimensions
  • Unit: mm, For the detailed drawings, follow the Autonics website.

Autonics EP50 Series 50mm Diameter Absolute B1

Bracket                                                    Coupling

  • Parallel misalignment: ≤ 0.25 mm
  • Angular misalignment: ≤ 5°
  • End-play: ≤ 0.5 mm

18, Bansong-ro 513Beon-gil, Haeundae-gu, Busan, Republic of Korea, 48002
www.autonics.com | +82-2-2048-1577 | sales@autonics.com

References

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