Joint Tech ACEVCN3P4 Electric Vehicle AC Charger Instruction Manual

Joint Tech ACEVCN3P4 Electric Vehicle AC Charger

Important Safety Instructions

Overall Warnings & Cautions
WARNING: To avoid fire, injury or death, carefully read and follow the instructions during installation, operation and maintenance.

• DO NOT put fingers into the electric vehicle connector.
• DO NOT use this product if the flexible power cord or EV cable is frayed, insulation-broken, or any other signs of damage.
• DO NOT use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage.
• DO NOT remove cover or attempt to open the enclosure because of risk of electric shock.

WARNING: This device should be supervised when used around children. WARNING: This device must be grounded.
WARNING: To avoid a risk of fire or electric shock, do not use this d evice with an extension cord.
WARNING: The suitability of the use of flexible cord in accordance with CE code, part I, rule 4-012, is to be determined by the local inspection authority.
WARNING: To reduce the risk of fire, connect only to a circuit provided branch circuit over-current protection in accordance with the CSA C22.1–15 Canadian Electrical Code, Part 1 (Canada) or NOM-001-SEDE Electrical installations (utility) (Mexico) or ANSI / NFPA 70 National Electrical Code (USA).

Circuit Breaker Options table

Output Amperage (A)| 32A2| 40A2| 48A2
Circuit Breaker Options (A)| Method 1| 40A2| 50A2| 60A2
Circuit Breaker Options (A)| Method 2| 80A| 100A| 120A

Installation Requirements

• WARNING: Disconnect electrical power prior to installing the charging station.
• WARNING: Be sure to preview the user manual and ensure local building and electrical codes are reviewed before installing the AC charger.
• WARNING: The AC charger should be installed by a qualified technician according to the user manual and local safety regulations.
• CAUTION: Use appropriate protection when connecting to the main power distribution cable.
• CAUTION: Type B, C or D breaker with the rating current for table should be installed in the upstream AC distribution box.
• CAUTION: The device shall be mounted at height between 600 mm and 1200 mm from ground.
• CAUTION: Please keep the charger in a clean area with low humidity. Not recommended to be installed in coastal environments with high humidity or high dust.

Daily Maintenance

• CAUTION: Avoid moisture or water in the charger. If there is water or moisture ingress in the charger, it is necessary to immediately power off to avoid immediate danger, and notify the professionals to carry out maintenance before next use.

• CAUTION: Please use the charger properly. Do not hit or press hard on the enclosure. If it is damaged, please contact a professional technician.

• CAUTION: Avoid placing the charger near hot objects and at high temperature
  locations and away from dangerous substances such as flammable gases and corrosive materials.

• CAUTION: Do not put heavy objects on the charger to avoid danger.

Product Introductions

CAUTION: Avoid placing the charger near hot objects and at high temperature locations and away from dangerous substances such as flammable gases and corrosive materials.

Basic Interface

Basic Dimension

• Enclosure

• Wall-Mounted Bracket

Specifications

Verify Contents

Check the box to ensure you have this installation guide and these parts:

Gather Tools

Tools required before installing the Wall-Mounted charger, gather the following tools:

1. Wire stripper
2. Adjustable Wrench
3. Voltmeter or digital multi-meter (for measuring AC voltage at the installation site)
4. OT Terminal crimping pliers
5. Level
6. Pencil or marker
7. Drill
8. Phillips screwdriver

Note: The above tools are very important, please gather them all.

Wire The Circuit

WARNING: This device must be grounded. Disconnect electrical power prior to installing the charging station.
WARNING: Improper connection of the equipment-grounding conductor would result in a risk of electric shock. Check with a qualified electrician or serviceman if you are not sure whether the product is properly grounded. Do not modify the plug provided with the product – if it doesn’t fit the outlet, have a proper outlet installed by a qualified electrician.
CAUTION: Use appropriate protection when connecting to the main power distribution cable.
For safe use of electricity, please set circuit breaker protection in the input part of EV Charger The wiring is not complicated, just need to follow the instructions below:

Wiring preparation
Remove the 7 screws of the rear back of the EV charger, and remove the rear back by pressing the groove where the arrow is shown in the figure. We provide two wiring methods.

• Method 1: Two AC Power Cord and two
  Charging Cable

• Method 2: One AC Power Cord and two
  Charging Cable (Using shorting terminals to connect
  AC1_L1 and AC2_L1, connect AC1_L2 and AC2_L2)
  Please note that AC Power Cord Interface #1 is commonly used and the #2 is a spare.

• Method 1: Two AC Power Cord
  Circuit Breaker Options table

  Output Amperage (A)| 32A2| 40A2| 48A2
  Circuit Breaker Options (A)| 40A2| 50A2| 60A2

• STEP 1
  Press the wires of AC power cord onto the OT terminals in the accessory kit

• STEP 2
  Pass the two AC power cords through the AC Power Cord Interface #1

• STEP 3
  Connect the five terminals according to the following wiring methods image, and connect the two PE together

Method 2: One AC Power Cord

Circuit Breaker Options table

Output Amperage (A)| 32A2| 40A2| 48A*2
Circuit Breaker Options (A)| 80A| 100A| 120A

• STEP 1
  Press the wires of AC power cord onto the OT terminals in the accessory kit

• STEP 2
  Pass the AC power cord through the AC Power Cord Interface #1

• STEP 3
  Take out the shorting terminals in the accessory package.
  Connect AC1_L1 and AC2_L1, and connect AC1_L2 and AC2_L2 according to the following wiring methods image.

• STEP 4
  Connect to 3 terminals according to the following wiring methods image: L1 is connected to L1, L2 is connected to L2, and PE is connected to PE.

Wiring complete
After the wiring is completed, cover the rear back and tighten the 7 screws

Plan The Mounting

WARNING: In areas with frequent thunderstorms, add surge protection at the service panel for all circuits. Ensure all power and ground connections, especially those at the breaker and bus bar, are clean and tight.

CAUTION: Not recommended to be installed in coastal environments with high humidity or high dust.

• STEP 1
  Select the appropriate mounting location with electrical capacity:

  • Ensure the owner has chosen a mounting location that allows the charging cable to reach the car’s charging port while still providing slack.
  • The device must be anchored into mounting such as 3.14’’ x 5.11’’ stud or a solid wall.
  • The device shall be mounted at height between 2 feet and 4 feet from ground.

• STEP 2 (Holster is optional)
  Drill 12 Screw Holes with a diameter of 0.33’’and a depth of 2.2’’ by using our mounting template. Please drill screw holes in the direction of the template arrow.

Mount the Charging Station

• STEP 1
  Use 4 sets Hexagonal Expansion Screws to secure the wall-mounted bracket on the wall. Then level the brackets.

• STEP 2
  Align the rear notch of charger with the wall-mounted bracket and fit the screw holes of the right and left side.

• STEP3
  Tighten two M5 anti-theft screws to complete the installation.

• STEP 4 (Holster is optional)
  Install the Holster as shown in the figure (Same mounting as the charger)

• STEP 5 (Holster is optional)
  Tighten one M5 anti-theft screws to complete the installation.

Overall outlook picture after installation (Holster is optional).

Operate Your Device

WARNING: This device should be supervised when used around children.
CAUTION: Please use the charger properly. Do not hit or press hard on the enclosure. If the case is damaged, please contact a professional technician.
CAUTION: Do not put heavy objects on the charger to avoid danger.

Operating Steps with Plug and Charge

• STEP 1
  Standby Mode: After being powered on, the lights will be all on, blue light (READY), green light (CHARGE) and red light (FAULT). Then the blue light (READY) is constantly on in standby mode. (e.g.AC1)

• STEP 2
  Plug the Charging Connector:
  Please plug the charging connector into the vehicle charging inlet.

• STEP 3
  Charging: The green light (CHARGE) turns to flash automatically, charging is in process. (e.g.AC1)
  If the red light (FAULT) is on, plug the vehicle connector again.
  If red light is still on, please refer to “Error and Warning Messages”.

• STEP 4
  Charging finished: When the charging is finished, the green light (CHARGE) is constantly on, pull out the charging connector.

Operating Steps with RFID (Optional)
CAUTION: Please keep your RFID card properly to avoid unnecessary loss.

• STEP 1
  Standby Mode: After power-on, blue light (READY), green light (CHARGE) and red light (FAULT) all on. The blue light (READY) is constantly on when in standby mode. (e.g.AC1)

• STEP 2
  Ready to charge:
  Please plug the charging connector into the vehicle charging inlet. When the green light
  (CHARGE) is constantly on, the user can swipe the RFID Card(e.g.AC1) STEP 3

• Swipe the RFID Card:
  Swipe the RFID card first and plug in the charging connector within 120 seconds, otherwise you need to swipe the RFID card again. (e.g.AC1)

• STEP 4
  Charging: The green light (CHARGE) turns to flash automatically, charging is in process. (e.g.AC1)
  If the red light (FAULT) is on, plug in the charging connector again.
  If red light is still on, please refer to “Error and Warning Messages”.

• STEP 5
  Charging finished:
  When the charging is finished or swipe your RFID card, the green light (CHARGE) is constantly on. Please press the button on connector and pull out the charging connector (e.g.AC1)

Light Codes

After Start UP (e.g.AC1)

Standby, waiting to plug in| Waiting to charge, communicating with vehicle| Charging in progress| Finished charging| Fault
---|---|---|---|---

| | | |
Solid Blue| Solid Green| Green Blinking| Solid Green| Solid Red

Error and Warning Messages

Control pilot fault

|  flashes followed by 3 sec pauses| Auto Recover

(Pull out the charging connector)

Input UVP| 3 flashes followed by 3 sec pauses| Auto Recover
Input OVP| 4 flashes followed by 3 sec pauses| Auto Recover
OTP| 5 flashes followed by 3 sec pauses| Auto Recover

OCP

|

6 flashes followed by 3 sec pauses

| Auto Recover
(Pull out the charging connector)

Ground fault

|

7 flashes followed by 3 sec pauses

| Auto Recover
(Pull out the charging connector)

Relay fault

|

8 flashes followed by 3 sec pauses

| Auto Recover
(Pull out the charging connector)

RCD abnormal

| 9 flashes followed by 3 sec pauses| Auto Recover
(Pull out the charging connector)
RCD self-test fault| 10 flashes followed by 3 sec pauses| Reboot Recover

FCC Declaration

This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
This device may not cause harmful interference, and this device must accept any interference received, including interference that may cause undesired operation.
Caution: Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
WIFI module： Containing FCC ID:2AC7Z-ESPWROOM32D
LTE module： Containing FCC ID: XMR202008EC25AFXD
To satisfy FCC RF exposure requirements, a separation distance of 20cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended.

Warranty and Maintenance

• The warranty period for this charger is three years.
• During the warranty period for any malfunction under normal use according to the

User Manual (to be determined by certified maintenance technicians of sellers), the product shall be repaired free of charge. Except for the following situations, the charger shall be subject to the above warranty terms:

1. The warranty certificate cannot be provided or the contents of the warranty certificate are modified or inconsistent with the label indication of the repaired product.
2. Those who are unable to provide valid proof of purchase.
3. Those who exceed the manufacturer’s specified warranty period.
4. Those who damage the product due to not following the product service instruction for use, maintenance and storage.
5. Damage or malfunction caused by external object entering.
6. Unauthorized repair, disassembly or modification.
7. Damage caused by force majeure (such as lightning, excessive voltage, earthquake, fire, flood, etc.).
8. Malfunction and damage caused by other unavoidable external factors. Malfunction and damage caused by improper use of equipment, such as water or other solutions entering into the equipment.
9. Malfunction and damage caused by the grid power supply and voltage which is not specified for use with the charger equipment.

The above guarantees shall be made solely, and no other express or implied warranties shall be made (including the implied warranties of merchant ability, particular and applicable reason- ableness and adaptability, etc.) whether in the contract, civil negligence, or other aspects, the Company shall not be responsible for any special, incidental or consequential damages.

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