EGO Power CS1800-FC 18 Inch Brushless Cordless Chainsaw User Manual
- June 10, 2024
- Ego Power
Table of Contents
- EGO Power CS1800-FC 18 Inch Brushless Cordless Chainsaw
- Product Information
- Product Usage Instructions
- FILL OIL TANK WITH BAR AND CHAIN OIL BEFORE FIRST USE
- READ ALL INSTRUCTIONS!
- SAFETY SYMBOLS
- SAFETY INSTRUCTIONS
- WORK AREA SAFETY
- POWER TOOL USE AND CARE
- Low Kickback Saw Chain
- ADDITIONAL WARNINGS
- GLOSSARY OF TERMS
- INTRODUCTION
- SPECIFICATIONS
- PACKING LIST
- DESCRIPTION
- ASSEMBLY
- OPERATION
- PREPARATION FOR CUTTING
- Overbucking
- MAINTENANCE
- CHAIN MAINTENANCE
- TROUBLESHOOTING
- HOW TO OBTAIN SERVICE
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
EGO Power CS1800-FC 18 Inch Brushless Cordless Chainsaw
Product Information
- Model Number: CS1800/CS1800-FC
- Power Source: 56V Lithium-Ion Battery
- Type: Cordless Chain Saw
- Motor Type: Brushless
- Oil Tank: Requires Bar and Chain Oil
Product Usage Instructions
- Before using the chain saw for the first time, fill the oil tank with bar and chain oil. Failure to do so may result in damage to the chain saw.
- Read and understand the operator’s manual before attempting to assemble and operate the product. The manual includes important safety instructions and guidelines for product usage.
- Always wear appropriate safety equipment when operating the chain saw. This includes safety goggles or glasses with side shields, a full face shield when needed, and sound barriers (ear plugs or ear mufflers) to protect your hearing from the noise of the chain saw.
- Work in a well-ventilated area and use approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles, to reduce your exposure to chemicals that may be present in construction materials like lead-based paints, bricks, cement, masonry products, or chemically-treated lumber.
- Avoid using the chain saw in wet conditions or on wet surfaces. This can increase the risk of electric shock or damage to the product.
- Make sure the chain is properly lubricated before each use. Failure to do so may result in damage to the chain saw.
- Always hold the chain saw with both hands while operating it. Keep a firm grip on the handles and maintain proper balance and control.
- When cutting, position yourself to the side of the chain saw, not in line with the cutting chain. This will help protect you in case of kickbacks or other accidents.
- When not in use, store the chain saw in a safe and dry place, out of reach of children and pets.
- Follow proper maintenance procedures, including cleaning and sharpening the chain, to ensure optimal performance and longevity of the product.
FILL OIL TANK WITH BAR AND CHAIN OIL BEFORE FIRST USE
MODEL NUMBER CS1800/CS1800-FC
WARNING : To reduce the risk of injury, the user must read and understand the Operator’s Manual before using this product. Save these instructions for future reference.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
READ ALL INSTRUCTIONS!
WARNING: Some dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known to the state of California
to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
Lead from lead – based paints Crystalline silica from bricks and cement and other masonry products, and Arsenic and chromium from chemically – treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemical: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
3
SAFETY SYMBOLS
The purpose of safety symbols is to attract your attention to possible
dangers. The safety symbols and the explanations with them deserve your
careful attention and understanding. The symbol warnings do not, by
themselves, eliminate any danger. The instructions and warnings they give are
no substitutes for proper accident prevention measures.
WARNING: Be sure to read and understand all safety instructions in this
Operator’s Manual, including all safety alert symbols such as “DANGER,”
“WARNING,” and “CAUTION” before using this tool. Failure to follow all
instructions listed below may result in electric shock, fire, and/or serious
personal injury.
SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION. May
be used in conjunction with other symbols or pictographs.
WARNING! The operation of any power tools can result in
foreign objects being thrown into your eyes, which can result in severe eye
damage. Before beginning power tool operation, always wear safety goggles or
safety glasses with side shields and a full face shield when needed. We
recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety
glasses with side shields. Always use eye protection which is marked to comply
with ANSI Z87.1.
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56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
SAFETY INSTRUCTIONS
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate it.
Safety Alert
Read & Understand Operator’s Manual
Wear Eye Protection
Wear Ear Protection
Indicates a potential personal injury hazard.
To reduce the risk of injury, user must read and understand the operator’s
manual before using this product.
Always wear safety goggles or safety glasses with side shields and a full face
shield when operating this product.
Chain saw noise may damage your hearing. Always wear sound barriers (ear plugs
or ear mufflers) to protect your hearing.
Wear Head Protection
Wear an approved safety hard hat to protect your head.
Wear Protective Gloves
Protect your hands with gloves when handling saw and saw chain. Heavy-duty, nonslip gloves improve your grip and protect your hands.
Be aware of kickback
Contact of the guide bar tip with any object should be avoided.
Guide bar tip kickback
Tip contact can cause the guide bar to move suddenly upward and backward, which can cause serious injury.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
5
Two handed hold
Always use two hands when operating the chain saw.
Recycle Symbols
This product uses lithium-ion (Li-ion) batteries. Local, state, or federal laws may prohibit disposal of batteries in ordinary trash. Consult your local waste authority for information regarding available recycling and/ or disposal options.
IPX4
Ingress Protection Degree
Protection from splashing water
Direct Current Type or a characteristic of current
V
Volt
Voltage
mm
Millimeter
Length or size
in.
Inch
Length or size
kg
Kilogram
Weight
lb
Pound
Weight
ml
Milliliter
Volume
fl.oz
Fluid Ounce
Volume
°C
Celsius Temperature
Temperature
°F
Fahrenheit Temperature
Temperature
GENERAL BATTERY-OPERATED POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings, instructions, illustrations and
specifications provided with this power tool. Failure to follow all
instructions listed below may result in electric shock, fire and/or serious
injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded)
power tool or battery-operated (cordless) power tool.
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56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
WORK AREA SAFETY
Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Always use personal protective equipment. Personal protective equipment
such as eye protection, dust mask, non-skid safety shoes, hard hat and/or
hearing protection used for appropriate conditions will reduce personal
injuries.
Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to the battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools
that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a moving part of the power tool may result
in personal injury.
Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewelry. Keep your hair and
clothing away from moving parts. Loose clothes, jewelry or long hair can be
caught in moving parts.
If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Do not let familiarity gained from frequent use of tools allow you to
become complacent and ignore tool safety principles. A careless action can
cause severe injury within a fraction of a second.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
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POWER TOOL USE AND CARE
Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must be
repaired.
Remove the battery pack, if detachable, from the power tool and/or
activate any battery disabling device before clearing jammed material, making
any adjustments, changing accessories, cleaning, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool
accidentally.
Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools and accessories. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may
affect the power tool’s operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power tools and
accessories.
Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories, tool bits, etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended
could result in a hazardous situation.
Keep handles and grasping surfaces dry, clean and free from oil and
grease. Slippery handles and grasping surfaces may lead to unsafe handling
and/or loss of control of the tool.
BATTERY TOOL USE AND CARE
Recharge only with the charger specified by the manufacturer. A charger
that is suitable for one type of battery pack may create a risk of fire when
used with another battery pack.
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56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
Use power tools only with specifically designated battery packs. Use of
any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects,
like paper clips, coins, keys, nails, screws or other small metal objects,
that can make a connection from one terminal to another. Shorting the battery
terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid
contact. If contact accidentally occurs, flush with water. If liquid contact
eyes, additionally seek medical help. Liquid ejected from the battery may
cause irritation or burns.
Do not use a battery pack or tool that is damaged or modified. Damaged
or modified batteries may exhibit unpredictable behavior resulting in fire,
explosion or risk of injury.
Do not expose a battery pack or tool to fire or excessive temperature.
Exposure to fire or temperature above 265 °F (130°C) may cause explosion.
Follow all charging instructions and do not charge the battery pack or
tool outside the temperature range specified in the instructions. Charging
improperly or at temperatures outside the specified range may damage the
battery and increase the risk of fire.
SERVICE
Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power
tool is maintained.
Never service damaged battery packs. Service of battery packs should only
be performed by the manufacturer or authorized service providers.
SAFETY INSTRUCTIONS FOR CHAIN SAW
Keep all parts of the body away from the saw chain when the chain saw
is operating. Before you start the chain saw, make sure that the saw chain is
not contacting anything. A moment of inattention while operating chain saws
may cause entanglement of your clothing or body with the chain.
Always hold the chain saw with your right hand on the rear handle and
your left hand on the front handle. Holding the chain saw with a reversed hand
configuration increases the risk of personal injury and should never be done.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
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Hold the chain saw by insulated gripping surfaces only, because the saw
chain may contact hidden wiring. Saw chains contacting a “live” wire may make
exposed metal parts of the chain saw”live” and could give the operator an
electric shock.
Wear eye protection. Further protective equipment for hearing, head,
hands, legs and feet is recommended. Adequate protective equipment will reduce
personal injury from flying debris or accidental contact with the saw
chain.
Do not operate a chain saw in a tree, on a ladder, from a rooftop, or
any unstable support. Operation of a chain saw in this manner could result in
serious personal injury.
Always keep proper footing and operate the chain saw only when
standing on fixed, secure and level surface. Slippery or unstable surfaces may
cause a loss of balance or control of the chain saw.
When cutting a limb that is under tension be alert for spring back. When
the tension in the wood fibers is released the spring loaded limb may strike
the
operator and/or throw the chain saw out of control.
Use extreme caution when cutting brush and saplings. The slender
material may catch the saw chain and be whipped toward you or pull you off
balance.
Carry the chain saw by the front handle with the chain saw switched off
and away from your body. When transporting or storing the chain saw, always
fit the guide bar cover. Proper handling of the chain saw will reduce the
likelihood of accidental contact with the moving saw chain.
Follow instructions for lubricating, chain tensioning and changing the
bar and chain. Improperly tensioned or lubricated chain may either break or
increase the chance for kickback.
Cut wood only. Do not use chain saw for purposes not intended. For
example: do not use chain saw for cutting metal, plastic, masonry or non-wood
building materials. Use of the chain saw for operations different than
intended could result in a hazardous situation.
Do not attempt to fell a tree until you have an understanding of the
risks and how to avoid them. Serious injury could occur to the operator or
bystanders while felling a tree.
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56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
CAUSES AND OPERATOR PREVENTION OF KICKBACK
Kickback may occur when the nose or tip of the guide bar touches an object, or
when the wood closes in and pinches the saw chain in the cut.
Tip contact in some cases may cause a sudden reverse reaction, kicking the
guide bar up and back towards the operator.
Pinching the saw chain along the top of the guide bar may push the guide bar
rapidly back towards the operator.
Either of these reactions may cause you to lose control of the saw, which
could result in serious personal injury. Do not rely exclusively upon the
safety devices built into your saw. As a chain saw user, you should take
several steps to keep your cutting jobs free from accident or injury.
Kickback is the result of chain saw misuse and/or incorrect operating
procedures or conditions and can be avoided by taking proper precautions as
given below:
Maintain a firm grip, with thumbs and fingers encircling the chain saw
handles, with both hands on the saw and position your body and arm to allow
you to resist kickback forces. Kickback forces can be controlled by the
operator, if proper precautions are taken. Do not let go of the chain saw.
Do not overreach and do not cut above shoulder height. This helps prevent
unintended tip contact and enables better control of the chain saw in
unexpected situations.
Only use replacement guide bars and saw chains specified by the
manufacturer. Incorrect replacement guide bars and saw chains may cause chain
breakage and/or kickback.
Follow the manufacturer’s sharpening and maintenance instructions
for the saw chain. Decreasing the depth gauge height can lead to increased
kickback.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
11
KICKBACK SAFETY DEVICES ON THIS CHAIN SAW
Chain Brake
The chain saw comes equipped with a chain brake, which stops both the motor
and the motion of the chain when kickback occurs. The chain brake can be
activated by the forward motion of the chain-kickback brake handle as the saw
rotates backward during kickback; it can also be activated by the inertial
forces generated during rapid pushback.
WARNING: Never modify or attempt to disable the chain brake.
Make sure that the chain brake is working properly before using the chain saw. The chain-kickback brake handle should move back and forth easily.
To test the operation of the chain brake, perform the following steps (Fig. 1):
1
Place the chain saw on a flat bare
surface and make sure no objects
or obstructions that could come in
Chain kickback brake handle in operationg position
Chain kickback brake handle in brake position
contact with the bar and chain are in
the immediate vicinity.
Disengage the chain brake by
pulling the chain-kickback brake
handle towards the front handle.
Start the chain saw. Push the chain-kickback brake handle towards the front of
the saw. A properly
functioning hand brake will stop the movement of the chain immediately. If the
chain brake is not working properly, do not use the chain saw until it has been
repaired by a qualified service technician.
WARNING: Confirm that the chain brake works properly before each use.
WARNING: If the chain brake is clogged with wood chips, the function of the
chain brake may deteriorate. Always keep the device clean.
12
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
Low Kickback Saw Chain
The ramp-shaped depth gauges ahead of each cutter can minimize the force of a kickback reaction by preventing the cutters from digging in too deeply at the kickback zone. Only use a replacement chain that is equivalent to the original chain or has been certified as a low kickback chain per ANSI B175.1. A low kickback tooth saw chain is a chain that has met the kickback performance requirements of ANSI B175.1 (American National Standard for Power Tools- Gasoline-Powered Chain Saws-Safety Requirements) when tested on the representative sample of chain saws below 3.8 c.i.d. specified in ANSI B175.1.
The bumper drive link (Fig. 2) also helps deliver low-kickback performance.
2
CAUTION: As saw chains are
sharpened during their useful life, they lose some of the low kickback
qualities and extra caution should be used.
GUIDE BAR
Bumper drive link
Cutter type
This saw comes equipped with a guide bar that has a small radius nose. Small radius noses generally have less potential for kickback. When replacing the guide bar, be sure to order the bar listed in this manual.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
13
ADDITIONAL WARNINGS
With a basic understanding of
kickback (Fig. 3-5), you can
3
reduce or eliminate the element
of surprise. Sudden surprise
contributes to accidents.
Make sure that the area in
which you are cutting is free
from obstructions. Do not let
the nose of the guide bar contact
a log, branch, fence, or any other
obstruction that could be hit while you are operating the saw.
4
Inspect the work piece for nails,
wire, or other foreign objects
prior to cutting.
Plan the work, ensuring an
obstacle-free work area and, in
the case of felling, at least one
escape path from the falling
tree.
When felling, keep bystanders
5
at least two tree lengths away.
Keep proper footing and balance
at all times.
BRUSHLESS
Linear kickback
Kickback
Rotational kickback
Kickback danger zone
Pinch
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56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
A chain saw is intended for two
handed use. Serious injury to the
6
operator, helpers, and/or bystanders
can result from one-handed
operation (Fig. 6).
Always cut with the unit running
at full speed. Fully squeeze the
BRUSHLESS
switch trigger and maintain cutting
speed.
Push and Pull The reaction force
is always opposite to the direction 7
the chain is moving where wood
contact is made. Thus, the operator
must be ready to control the PULL
when cutting on the bottom edge of
the bar, and the PUSH when cutting
along the top edge (Fig. 7).
Avoid unintentional contact
Pull
with the stationary saw chain or
guide bar rails. These can be very
sharp. Always wear gloves and long
pants or chaps when handling the
chain saw, saw chain, or guide bar.
Never operate a chain saw
that is damaged or improperly
adjusted or that is not
completely and securely
assembled. Be sure that the saw
chain stops moving when the trigger
Push
switch is released.
When bucking, secure the work piece prior to cutting. When felling or
pruning, identify and secure hazardous branches.
Aggressive or abusive cutting or misuse of the chain saw can cause
premature bar, chain, and/or sprocket wear, as well as a broken chain or
bar, leading to kickback, chain throw or the ejection of material.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
15
Never use the guide bar as a lever. A bent guide bar can cause premature bar,
chain, and/or sprocket wear, as well as a broken chain or bar, leading to
kickback, chain throw or the ejection of material.
Cut only one work piece at a time. Use only with the battery packs and
chargers listed below:
BATTERY PACK
BA1400, BA1400-FC, BA2800, BA2800-FC, BA4200, BA4200-FC, BA1400T, BA1400T-FC,
BA2240T, BA2240T-FC, BA2242T, BA2242T-FC, BA2800T, BA2800T-FC, BA4200T,
BA4200T-FC, BA5600T, BA5600T-FC, BA6720T, BA6720T-FC
CHARGER
CH2100, CH2100-FC, CH3200, CH3200-FC, CH5500, CH5500-FC, CH2800D, CH2800D-FC,
CH7000,CH7000-FC
Do not charge the battery pack in rain or in wet locations. If situations
occur which are not covered in this manual, use care and
good judgment. Contact EGO Customer Service for assistance.
SAVE THESE INSTRUCTIONS!
GLOSSARY OF TERMS
Automatic Oiler: A system that automatically lubricates the guide bar and saw chain. Bucking: The process of cross-cutting a felled tree or log into lengths. Bucking Spikes: The pointed tooth or teeth for use when felling or bucking to pivot the saw and maintain position while sawing. Chain Brake: A device used to stop the saw chain immediately. Chain Saw Power Head: A chain saw without the saw chain or guide bar. Drive Sprocket: The toothed part that drives the saw chain. Felling: The process of cutting down a tree. Felling Back Cut: The final cut in a tree felling operation made on the opposite side of the tree from the notching undercut.
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56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
Kickback: The backward or upward motion, or both, of the guide bar, which
occurs when the saw chain near the nose of the top area of the guide bar
contacts any object, such as a log or branch, or when the wood closes in and
pinches the saw chain in the cut.
Low-Kickback Chain: A chain that complies with the kickback performance
requirements of ANSIB175.1 when tested on a representative sample of chain
saws.
Normal Cutting Position: Those positions assumed in performing bucking and
felling cuts.
Notching Undercut: A notch cut in a tree that directs the tree’s fall.
Reduced Kickback Guide Bar: A guide bar that has been demonstrated to reduce
kickback significantly.
INTRODUCTION
Congratulations on your selection of the new generation of 56V Lithium-ion
powered chain saw. It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact EGO
customer service center 1-855-EGO-5656.
This manual contains important information on to the safe assembly, operation,
and maintenance of your product. Read it carefully before using the product.
Keep this manual handy so you can refer to it at any time
SPECIFICATIONS
Voltage Guide Bar Length Chain Pitch Chain Gauge Number of drive links Chain Type Guide Bar Type Chain Oil Tank capacity Operating Temperature Storage Temperature Net Weight (Without battery pack, chain sheath)
56V 18″ (450mm) 3/8″ (9.5mm) 0.050″ (1.3mm) 62 AC1800 AG1800 7 fl.oz (200ml)
5°F-104°F (-15°C-40°C) -4°F-158° F (-20°C-70°C)
9.7 lbs. (4.4 kg)
Recommended Bar and Chain for this Chain Saw
PART NAME Guide Bar
Saw Chain
MODEL NUMBER
AG1800(Recommend) AG1600(Compatible) AG1400(Compatible)
AC1800(Recommend) AC1600(Compatible) AC1400(Compatible)
PACKING LIST
PART NAME Chain Saw Chain Sheath Operator’s Manual
QUANTITY 1 1 1
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56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
DESCRIPTION
KNOW YOUR CHAIN SAW (Fig. 8)
The safe use of this product requires an understanding of the information on
the tool and in this operator’s manual, as well as knowledge of the project
you are attempting. Before using this product, familiarize yourself with all
operating features and safety rules.
8
Front Handle Battery-
Lock-off Button
Release Button
Chain Kickback Brake Handle Saw Chain
Guide Bar
Oil-Tank Cap
Variable-Speed Trigger Switch
Lubricating Hole Rear Handle
Ejection Mechanism Oil-Inspection Window Electric Contacts LED Button
LED Headlights Bucking Spikes
Side Cover Quick Chain-tension Adjust Knob
Chain Sheath
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
19
Chain-Kickback Brake Handle
Serves as the lever for chain brake activation. It also provides protection
against projecting branches and helps prevent the left hand from touching the
saw chain if it slips off the front handle.
Variable-Speed Trigger Switch
Turns the chain saw On and Off and adjusts the chain speed.
Lock-off Button
Helps to prevent accidental or unauthorized activating of the trigger switch.
It must be depressed before the trigger switch can be activated.
Oil-Tank Cap
Seals the oil tank.
Oil-Inspection Window
Provides a view of the oil level in the oil tank.
Saw Chain
A loop of chain having cutting teeth that cut the wood when it is driven by
the chain saw power head and supported by the guide bar.
Chain Sheath
The chain sheath keeps the operator from coming in contact with the sharp
chain blades when the tool is not in use. It also helps keep the chain blades
from being nicked or damaged when the tool is in transportation and storage.
Guide Bar
Supports and guides the saw chain.
Front Handle
The support handle for the left hand at the front of the chain saw.
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56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
Rear Handle
The support handle for the right hand, located at the rear of the chain saw.
Always hold the chain saw with your right hand on the rear handle and your
left hand on the front handle.
Quick Chain-tension Adjust Knob
Permits quick precise adjustment of chain tension without auxiliary device
assistance.
Side Cover
Covers the drive sprocket and secures the guide bar.
Battery-Release Button
Press to release the battery pack from the tool.
Ejection Mechanism
Aids in removing the battery.
LED Headlights
The LED headlights are located in the front of the chain saw power head. This
feature provides extra light for increased visibility and it can be adjusted
into 2 brightness.
LED Button
Switch ON or OFF of the LED headlights. Press once on the LED button and the
headlights shine with Level 1 brightness. Press the LED button again, and the
lights will shine more brightly: Level 2. The LED headlights will be turned
off after pressing the button a third time.
Bucking Spikes
The pointed metal teeth for use when felling or bucking to pivot the chain saw
and maintain position, preventing lumber sliding while sawing. It can improve
the cutting efficiency.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
21
ASSEMBLY
WARNING: If any parts are damaged or missing, do not operate this product
until the parts are replaced. Use of this product with damaged or missing
parts could result in serious personal injury.
WARNING: Do not attempt to modify this product or create accessories not
recommended for use with this product. Any such alteration or modification is
misuse and could result in a hazardous condition leading to possibly serious
personal injury.
WARNING: To prevent accidental starting that could cause serious personal
injury, always remove the battery pack from the product when assembling parts,
making adjustments, cleaning, or when not in use.
UNPACKING
This product has been shipped completely assembled. Carefully remove the
product and any accessories from the box. Make sure that
all items listed in the packing list are included.
Inspect the product carefully to make sure that no breakage or damage occurred
during shipping.
Do not discard the packing material until you have carefully inspected and
satisfactorily operated the product.
If any parts are damaged or missing, please return the product to the place of
purchase.
22
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
OPERATION
WARNING: Do not allow familiarity with this product to make you careless.
Remember that a careless fraction of a second is sufficient to inflict serious
injury.
WARNING: Always wear eye protection that is marked to comply with ANSI
Z87.1. Failure to do so could result in objects being thrown into your eyes
and other possible serious injuries.
WARNING: Do not use any attachments or accessories not recommended by the
manufacturer of this product. The use of attachments or accessories not
recommended can result in serious personal injury.
Before each use, inspect the entire product for damaged, missing, or loose
parts such as screws, nuts, bolts, etc. Securely tighten all fasteners and
caps and do not operate this product until all missing or damaged parts are
replaced.
APPLICATIONS
You may use this product for basic felling, limbing, pruning, and woodcutting
of lumber and trees.
FILLING OILTANK WITH BAR AND CHAIN LUBRICANT
WARNING: To prevent accidental starting that could cause serious personal
injury, always remove the battery pack from the tool before filling the tank
with oil.
WARNING: Do not smoke or bring any fire or flame near the oil or the chain
saw.
Oil may spill and cause a fire.
NOTICE: The chain saw is not filled
with oil at the time of purchase. It is essential to fill the tank with oil
before use. Operating the chain saw without chain oil or when the oil level is
below the minimum mark (Fig. 9) will result in damage to the chain saw. Chain
life and cutting capacity depend on optimum lubrication. The chain is
automatically lubricated with chain oil during operation.
9
Oil Tank Cap Minimum Oil Mark
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
23
1. Remove the battery pack from the chain saw.
2. Clean the oil-tank cap and the area around it to ensure that no dirt falls
into the oil tank.
3. Position the chain saw on its side on a firm, flat surface, so that the
oil-tank cap is facing upwards. Rotate the oil-tank cap counterclockwise to
remove it (Fig. 9).
4. Carefully pour the bar and chain oil into the oil tank. Be careful not to
let the oil spill from the opening. Fill to the bottom of the fill neck. Wipe
off any excess oil.
5. Replace the cap, place the saw upright, and view the level through the
oilinspection window. Oil should fill the window.
NOTICE:
Use OREGON® bar and chain oil for best results. It is specially designed to
provide
low friction and faster cuts.
Never use oil or other lubricants not specifically designed for use on the bar
and
chain. This can lead to a clogged oil system, which may cause premature wear
of the bar and chain.
Check the oil level frequently and fill when the oil level falls below the
minimum
mark. Never operate the chain saw if the oil is not visible.
Do not use dirty, used, or otherwise contaminated oil. Damage may occur to the
bar or chain.
It is normal for oil to seep from the saw when it is not in use. To prevent
seepage,
empty the oil tank after each use, and then run the saw for one minute. When
storing the tool for a long period of time, be sure the chain is lightly
lubricated; this will prevent rust on the chain and bar as well as the inside
drive sprocket.
To preserve natural resources, please recycle or dispose of oil properly.
Consult
your local waste authority for information regarding available recycling and
disposal options.
24
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
INSTALLING/REMOVING BATTERY PACK (Fig. 10 & 11) NOTICE: Fully charge the battery pack before its first use.
To Install (Fig. 10)
10
1. Align the ribs of the battery pack
with the mounting slots in the chain
saw’s battery port.
2. Slide the battery pack into the tool until it snaps into position.
NOTICE: Make sure that the latch on
the chain saw snaps into place and the
battery pack is secured to the tool before
beginning operation.
To Remove (Fig. 11)
11
WARNING: Always be aware of
the location of your feet, children, or pets
when pressing the battery-release button.
Serious injury could result if the battery
pack falls. NEVER remove the battery
pack at a high location.
1. Hold the battery pack in the palm of your hand.
2. Press the battery-release button with your thumb; the battery pack will disengage from the latch.
3. Grasp the battery pack and remove it from the chain saw.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
25
STARTING/STOPPING THE CHAIN SAW
Before Starting the Chain Saw:
1. Remove the battery pack for the steps itemized below.
2. Make sure that the chain is properly mounted and the quick chain-tension
adjust knob is fully tightened, which ensures that the chain is correctly
tensioned.
3. Check the side cover, to ensure that it is against the guide bar and saw
chain without any looseness and damage.
4. Check the oil level and fill the tank as needed, ensuring that the chain
is well lubricated.
5. Check the sharpness of the saw-chain cutting teeth.
6. Make sure that the chain-kickback brake handle can move back and forth
easily between the brake position and the operating position.
7. Hold the chain saw with both hands: with the right hand on the rear handle
and the left hand on the front handle.
8. Stand upright and hold the chain saw in a relaxed position and make sure
that the saw chain is not touching the ground or any other objects.
9. Make sure that you have a secure and balanced footing. Watch out for
obstacles such as tree stumps, roots and ditches, which could cause you to
trip or stumble.
To Start (Fig. 12)
1. Install the battery pack.
2. Make sure no objects or obstructions that could come in contact with the
bar and chain are in the immediate vicinity.
12 Lock-off Button Variable-Speed
Trigger Switch
3. Pull the chain-kickback brake handle towards the front handle to the operating position (see Fig. 1).
4. Grasp the front and rear handles firmly, using both hands.
26
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
5. Press and hold the lock-off button with the thumb of your right hand, then
squeeze the variable-speed trigger switch with the fingers of your right hand
to start the saw. Chain speed will increase with increased pressure on the
variablespeed trigger.
6. Release the lock-off button and continue to squeeze the variable-speed
trigger switch for continued operation.
To Stop (Fig. 12)
1. Move the chain saw away from cutting area, and then release the variable-
speed trigger switch to stop the chain saw.
2. Push the chain-kickback brake handle forward to the brake position to
engage the chain brake (see Fig. 1).
WARNING: Always remove the battery pack from the chain saw during work
breaks and after finishing work.
LED HEADLIGHTS (Fig. 13)
13
The LED headlights are located in the
front of the chain saw power head. This
feature provides extra light for increased
visibility and can be adjusted to 2
brightness levels.
LED Button LED Headlights
To turn on the lights, press the LED button one time. The headlights provide bright light in front of the chain saw. Press the LED button a second time and the headlights shine more brightly.
To turn off the headlights, press the LED button a third time.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
27
PREPARATION FOR CUTTING
Refer to section”SAFETY INSTRUCTIONS” earlier in this manual for appropriate safety equipment.
Work Area Precautions
Cut only wood or materials made from wood; do not cut sheet metal, plastics,
masonry, or non-wood building materials.
Never allow children to operate the chain saw. Allow no person to use this
chain saw who has not read this Operator’s Manual or
received adequate instructions for the safe and proper use of this chain saw.
When felling a tree, keep everyone – helpers, bystanders, children, and
animals – a
safe distance away from the cutting area. During felling operations, the safe
distance should be a least twice the height of the largest trees in the
felling area. During bucking operations, keep a minimum distance of 15 feet
(4.5 m) between workers. Trees should not be felled in a manner that would
endanger any person, strike a utility line, or cause any property damage. If a
tree does make contact with a utility line, stay clear of the tree and the
line and notify the utility company immediately.
Always cut with both feet on solid ground to prevent being pulled off balance.
Do not cut above chest height, as a saw held higher is difficult to control
against
kickback forces.
Do not fell trees near electrical wires or buildings. Cut only when visibility
and light are adequate for you to see clearly.
Proper Grip On Handles
Wear non-slip gloves for maximum
grip and protection.
14
With the saw on a firm, flat surface,
hold the saw firmly with both hands.
Always grasp the front handle with
the left hand and the rear handle
with the right hand.
The fingers should encircle the
handle, with the thumb wrapped
under the front handle (Fig. 14).
Grip with thumb below handle
BRUSHLESS
28
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
WARNING: Never use a left-handed (cross-handed) grip, or any stance which
would place your body or arm across the chain line.
WARNING: Do not operate the
trigger switch with your left hand and
15
hold the front handle with your right hand.
Never allow any part of your body to be in
the chain line while operating a chain saw
(Fig. 15).
Proper Cutting Stance (Fig. 16)
Both feet should be on solid ground,
with weight evenly spread between them.
The left arm should be straight,
with the elbow locked. This helps to withstand the forces generated by
kickback.
Your body should always be to the
left of the chain line.
16
Chain line
Chain line
Straight Arm Position
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
29
CUTTING
Basic Cutting WARNING: Always be sure of your footing and hold the chain saw
firmly with
both hands while the motor is running. Practice cutting a few small logs using
the following technique to get the “feel” of using your saw before you begin a
major sawing operation.
1. Take the proper stance in front of the wood with the saw off. 2. Press the
lock-off button and squeeze the variable-speed trigger switch to start
the chain saw. Let the chain reach the full selected speed before beginning
the cut. 3. Begin cutting by lightly pressing the guide bar against the wood.
Use only light pressure, letting the saw do the work. 4. Maintain a steady
speed throughout the cut, releasing pressure just before the end of the cut.
5. Release the trigger switch as soon as the cut is completed, allowing the
chain to stop.
WARNING: When the saw chain is stopped due to pinching during cutting,
release the trigger switch; remove the saw chain and guide bar from the wood,
then restart the chain saw.
WARNING: Do not pull the saw chain with your hand when it is bound by the
sawdust. Serious injury could result if the chain saw starts accidentally.
Press the saw chain against the wood, move the chain saw back and forth to
discharge the debris. Always remove the battery pack before cleaning. Wear
heavy protective gloves when handling the saw chain.
WARNING: Never start the chain saw when it is in contact with the wood.
Always allow the chain saw reach full speed before applying the saw to the
wood.
30 56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
FELLING A TREE
Hazardous Conditions
WARNING: When felling a tree, it is important that you heed the following
warnings to prevent possibly serious injury.
Do not fell trees during periods of high wind or heavy precipitation. Wait
until the
hazardous weather has ended.
Do not fell trees that lean at extreme angles or large trees with rotten
limbs, loose
bark, or hollow trunks. Instead, have these trees pushed or dragged down with
heavy equipment and then cut them up.
Do not fell trees near electrical wires or buildings. Check the tree for
damaged or dead branches that could fall and hit you during felling.
Periodically glance at the top of the tree during the back cut to assure the
tree is
going to fall in the desired direction.
If the tree starts to fall in the wrong direction, or if the saw gets caught
or hung
up during the fall, leave the saw and save yourself!
Preparation for Tree Felling
When bucking and felling operations are being performed by two or more persons
at the same time, the felling operation should be separated from the bucking
operation by a distance of at least twice the height of the tree being felled.
Trees should not be felled in a manner that would endanger any person, strike
any utility line or cause any property damage. If a tree does make contact
with a utility line, stay clear of the tree and the line and notify the
utility company immediately.
The chain saw operator should stand on the uphill side of the terrain, as the
tree
is likely to roll or slide downhill after it is felled.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
31
Before any cuts are started, pick
your escape route (or routes, in
17
Felling Direction
case the intended route is blocked).
Clear the immediate area around
Dangerous Zone
the tree and make sure that there
are no obstructions in your planned paths of retreat. Clear a path of safe
Safety Retreat Path
Safety Retreat Path
retreat approximately 135° from the
45°
planned line of fall. The retreat path should extend back and diagonally
Dangerous Zone
to the rear of the expected line of
fall. See Fig. 17.
Before felling is started, consider the natural lean of the tree, the location
of larger
branches and the wind direction to judge which way the tree will fall.
Remove dirt, stones, loose bark, nails, staples, and wire from the tree where
felling cuts are to be made.
Notching undercut
Make the notch 1/3 the diameter of the tree, perpendicular to the direction of
fall, as illustrated in Fig. 18. Make the lower horizontal notching cut first.
This will help to avoid pinching of either the saw chain or the guide bar when
the second notch is being made.
18
Direction of fall Notch
Notching Undercut
2 in. (50.8 mm)
Felling back cut
2 in. (50.8 mm)
Hinge
Felling Back Cut
1. Make the felling back cut at least 2 inches (50.8 mm) higher than the horizontal notching cut (see Fig. 18). Keep the felling back cut parallel to the horizontal notching cut. Make the felling back cut so that enough wood is left to act as a hinge. The hinge wood keeps the tree from twisting and falling in the wrong direction. Do not cut through the hinge.
2. As the felling cut gets close to the hinge, the tree should begin to fall. If there is any chance that the tree may not fall in the desired direction or it may rock back and bind the saw chain, stop cutting before the felling back cut is complete and use wedges of wood, plastic or aluminum to open the cut and drop the tree along the desired line of fall.
32
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
3. When the tree begins to fall, remove the chain saw from the cut, stop the motor, put the chain saw down, then use the retreat path planned. Be alert for overhead limbs falling and watch your footing.
LIMBING
Limbing is removing branches from a fallen tree. When limbing, leave larger
limbs to support the log off the ground. Remove the small limbs in one cut as
illustrated in Fig. 19. Branches under tension should be cut from the bottom
up to avoid binding the chain saw.
19
Limb Cut
Tree Limbing
WARNING: There is an extreme
danger of kickback during the limbing operation. Be extremely cautious and
avoid
contacting the log or other limbs with the tip of the guide bar.
BUCKING A LOG (Fig. 20)
Bucking is cutting a log into lengths. It is important to make sure your
footing is firm and your weight is evenly distributed on both feet. When
possible, the log should be raised and supported by the use of limbs, logs, or
chocks. Follow the simple directions for easy cutting.
WARNING: Keep a clear-cutting
area. Make sure that no objects can contact the guide bar nose and chain
during cutting; this can cause kickback.
Overbucking
Begin on the top side of the log with the bottom of the saw against the log; exert light pressure downward. Note that the saw will tend to pull away from you.
33 56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
Underbucking
Begin on the underside of the log with the top of the saw against the log;
exert light pressure upward. During underbucking, the saw will tend to push
back at you. Be prepared for this reaction and hold the saw firmly to maintain
control.
When the log is supported along its
entire length, it should be cut from the top (overbucking) (Fig. 21).
When the log is supported on only
one end, cut 1/3 the diameter from the underside (underbucking). Then make the
finishing cut by overbucking to meet the first cut (Fig. 22).
When the log is supported on both
ends, cut 1/3 of that diameter from the top overbuck. Then make the finished
cut by underbucking the lower 2/3 to meet the first cut (Fig. 23).
21 Log Supported Along the Entire Length
Cut From Top (Overbuck) Avoid Cutting Earth
22
Log Supported One End
2nd Cut Overbuck (2/3 Diameter) to Meet 1st Cut (To Avoid Pinching)
1st Cut Underbuck (1/3 Diameter) to Avoid Splintering
23
Log Supported Both Ends
1st Cut Overbuck (1/3 Diameter) to Avoid Splintering
2nd Cut Underbuck (2/3 Diameter) to Meet 1st Cut (To Avoid Pinching)
34
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
When bucking on a slope, always
stand on the uphill side of the log
24
(Fig. 24).
To maintain complete control when
cutting through, release the cutting
pressure near the end of the cut
without relaxing the grip on the
chain saw handles. Don’t allow the
chain to contact the ground. After
completing the cut, wait for the saw
chain to stop before you move the
chain saw. Always stop the motor
before moving from tree to tree.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
35
MAINTENANCE
WARNING: To avoid serious personal injury, remove the battery pack from the
chain saw before inspecting, cleaning, or performing maintenance. A battery-
operated tool with the battery pack inserted is always on and can start
accidently.
WARNING: When servicing, use only identical replacement parts. Use of any
other parts may create a hazard or cause product damage.
WARNING: Always wear heavy gloves when doing any maintenance on the saw
chain. Be careful of the saw chain and protect your hands from being injured
by the saw chain.
WARNING: When cleaning the chain saw, DO NOT immerse it in water or other
liquids.
WARNING: Do not at any time let brake fluids, gasoline, petroleum-based
products, penetrating oils, etc., come in contact with plastic parts.
Chemicals can damage, weaken, or destroy plastic, which may result in serious
personal injury. All chain saw service, other than the items listed in this
manual, should be performed by a qualified service technician.
CLEANING
After each use, clean debris from the chain and guide bar with a soft brush.
Wipe
the chain saw surface with a clean cloth moistened with a mild soap solution.
For deep clearing, remove the side cover, take down the guide bar and saw
chain
and then use a soft brush to thoroughly remove debris from the guide bar, saw
chain, and the drive sprocket on the chain saw power head.
Always clean out wood chips, saw dust, and dirt from the guide bar groove when
replacing the saw chain.
36 56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
REPLACING THE BAR AND CHAIN
WARNING: Never touch or adjust the chain while the motor is running. The saw
chain is very sharp; always wear protective gloves when performing maintenance
to the chain.
NOTICE: When replacing the guide bar and chain, always use the specified bar
and
chain combination listed in the later section “Recommended Bar and Chain for
this Chain Saw”.
Disassembling the Worn Bar and Chain
1. Remove the battery, allow the chain saw to cool, and tighten the oil-tank
cap.
2. Position the chain saw on its side on a firm, flat surface, so that the
side cover is facing upwards (Fig. 25).
3. Wear gloves. Remove the side cover by turning the quick chain-tension
adjust knob counterclockwise as indicated by the “UNLOCK” arrow, marked on the
surface (Fig. 25). Thoroughly clean the side cover with a dry cloth.
25
BRUSHLESS
“UNLOCK” Arrow
Side Cover
Quick Chain-tension Adjust Knob
4. Carefully remove the bar and chain from the chain saw power head.
5. Remove the worn chain from the bar.
26
Guide Bar
6. There is an adjustment plate connected on the guide bar by
Drive Sprocket
Saw Chain
a screw. If the guide bar needs
to be replaced, disassemble the adjustment plate from the guide bar and reassemble it onto the new guide bar as Fig. 26 shown.
Screw
Adjustment Plate Side Cover
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
37
NOTICE: This is a good time to inspect
the drive sprocket for excessive wear or
27
damage.
Chain Cutter
Rotation Direction
Assembling the New Bar and Chain
Chain Drive Links
1. Lay the new saw chain in a loop on a flat surface and straighten any kinks (Fig. 27).
2. Place the chain drive links into the guide bar groove. Position the chain so there is a loop at the back of the guide bar (Fig. 28).
3. Hold the chain in position on the
28
guide bar and place the loop around
the drive sprocket of the power
head.
Chain Drive Links
Guide Bar Groove
38 56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
NOTICE: Small direction arrows are
engraved in the saw chain and the power
29
head housing (Fig. 29). When looping
the saw chain onto the guide bar, make
Rotation Direction Arrow
sure that, after mounting the guide bar
onto the power head, the direction of the
arrows on the saw chain will correspond
to the rotation direction arrow on the power head housing. If they face in
Cutter Direction
opposite directions, reassemble the saw
chain onto the guide bar with the arrows facing the same direction. The guide bar
should be mounted with the adjustment plate facing away from the housing.
4. Replace the side cover onto the power head by fully tightening the
30
quick chain-tension adjust knob
clockwise. The eccentric gear inside
the side cover is designed to ensure
that the chain will not be over-
tensioned (Fig. 30).
5. Adjust the chain-kickback brake
Adjustment plate facing outside
handle in the operating position,
and then rotate the chain by hand
to check whether the chain is properly assembled without binding. Otherwise,
reassemble the chain and bar.
CHAIN MAINTENANCE
Use only low-kickback chains on this saw. This fast cutting chain will provide
kickback reduction when properly maintained.
A properly sharpened saw chain cuts through wood effortlessly, even with very
little pressure. Never use a dull or damaged saw chain. A dull saw chain
cutter leads to increased physical strain, increased vibration load,
unsatisfactory cutting results, and increased wear.
39 56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
For smooth and fast cutting, the chain needs to be maintained properly. The
chain requires sharpening when the wood chips are small and powdery, the chain
must be forced through the wood during cutting, or the chain cuts to one side.
During maintenance of your chain, consider the following:
Improper filing angle of the side plate can increase the risk of a severe
kickback. Depth gauge clearance. Too low increases the potential for kickback.
Not low enough
decreases cutting ability.
If cutter teeth have hit hard objects, such as nails and stones, or have been
abraded by
mud or sand on the wood, have the chain sharpened by a qualified service
technician.
NOTICE: Inspect the drive sprocket for wear or damage when replacing the
chain. If
signs of wear or damage are present in the areas indicated, have the drive
sprocket replaced by qualified service technician.
How to Sharpen the Cutters
Be careful to file all cutters (Fig. 31) to the specified angles and to the same length,
31
as fast cutting can be obtained only when
all cutters are uniform.
1. Remove the battery pack. Wear gloves for protection.
Top Plate
Side Plate
Depth Gauge
2. Make sure that the chain is properly mounted and the quick chain-tension adjust knob is fully tightened, which ensures that the chain is correctly tensioned.
3. Use a 5/32″ (4.0 mm) diameter round file and holder (available separately). Do all of your filing at the middle position of the guide bar for perfect balance.
4. Keep the file level with the top plate of the tooth. Do not let the file dip or rock.
40
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
5. Keep a correct sharpening angle of 30° between the file and the saw chain; see Fig. 32 & 33. Always use a file holder (available separately) when sharpening saw chains by hand. File holders have markings for the sharpening angle.
32 5/32″ (4.0 mm)
Round File Filing Direction
6. Using light but firm pressure, stroke
towards the front corner of the
tooth. Lift the file away from the
steel on each return stroke.
33
7. Make a few firm strokes on every tooth. File all left-hand cutters in one direction. Then move to the other side and file the right-hand cutters in the opposite direction. Occasionally remove filings from the file with a wire brush (Fig. 34).
WARNING: A dull or improperly
sharpened chain can cause excessive
motor speed during cutting, which may
result in severe motor damage.
34 Left Hand
Cutters
WARNING: Improper chain
sharpening increases the potential of
kickback.
WARNING: Failure to replace or
repair a damaged chain can cause serious
injury.
Cutter tooth Sharpening Angle: 30°
Right Hand Cutters
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
41
Top Plate Sharpening Angles (Fig. 35)
CORRECT 30°- This optimal angle
can be obtained only when the
35
Top Plate Sharpening Angles
specified files and proper setting
LESS THAN 30° MORE THAN 30°
are used. File holders are marked
with guide marks to align the file
30°
properly to produce the correct top
plate angle.
LESS THAN 30°- The tooth is too
dull for cutting.
MORE THAN 30°- The edge of the
CORRECT
INCORRECT
INCORRECT
cutting tooth is feathered and dulls quickly.
Side Plate Sharpening Angle (Fig. 36)
CORRECT 80°- The optimal angle
can be produced automatically if the
36
Side Plate Angle
correct diameter file is used in the file holder.
HOOK- “Grabs” and dulls quickly.
Increases potential of KICKBACK.
Hook
80°
Backward Slope
Results from using a file with a
diameter that is too small, or a file held too low.
BACKWARD SLOPE- Needs too
CORRECT
INCORRECT
INCORRECT
much feed pressure, causes excessive wear to bar and chain. Results from using
a file with a diameter too large, or a file held too high.
42
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
Depth-Gauge Clearance
37
1. The depth gauge should be
maintained at a clearance of 0.025
in. (0.6 mm), as shown in Fig. 37.
Use a depth-gauge tool (available
separately) to check the depth-
gauge clearances.
Depth Gauge Clearance 0.025″ (0.6 mm)
2. Check the depth-gauge clearance every time the chain is filed. Use a flat file and a depth-gauge jointer (both available separately) to lower all gauges uniformly (Fig. 38). Depth-gauge jointers are available from 0.020 in. to 0.035 in. (0.5 mm to 0.9 mm). Use a 0.025 in. (0.6 mm) depth-gauge jointer.
38 Depth Gauge Jointer
3. Depth-gauges must be adjusted with the flat file in the same
Flat File
direction the adjoining cutter was
filed with the round file. Use care not to contact the cutter face with the flat file
when adjusting depth-gauges.
GUIDE BAR MAINTENANCE
When the guide bar shows signs of wear, 39
disassemble it from the chain saw power head and reverse it for reassembly
(Fig. 39), in which case it will distribute the wear for maximum bar life.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
43
The bar should be cleaned (including bar rails and lubricating hole) every day of use
40
and checked for wear and damage
(Fig. 40). Feathering or burring of the bar
rails is a normal process of bar wear.
Such faults should be smoothed with a
file as soon as they occur. A bar with any
of the following faults should be replaced.
See the section” REPLACING THE BAR
AND CHAIN” in this manual.
Wear inside the bar rails which
permits the chain to lay over
sideways.
41
Bent guide bar.
Cracked or broken rails.
Spread rails.
The guide bar has a sprocket at its tip. The sprocket must be lubricated
weekly with a grease syringe to extend the guide bar life (Fig. 41 & 42). Turn
the nose sprocket while pumping grease into the lubricating hole
until the entire sprocket has new grease. 42
Do not push dirt into the hole.
Bar Rails Lubricating Hole
Sprocket in Guide Bar Tip
TRANSPORTING AND STORING
Do not store or transport the chain
saw when it is running. Always
remove the battery pack before storing or transporting.
Always place the guide bar sheath
Lubricating Hole
on the guide bar and chain before storing or transporting the chain saw. Use
caution to avoid the sharp teeth of the chain.
Clean the chain saw thoroughly before storing. Store the chain saw indoors, in
a
dry place that is locked and/or inaccessible to children.
Keep away from corrosive agents such as garden chemicals and de-icing salts.
44
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
TROUBLESHOOTING
PROBLEM
Motor does not start.
Chain saw stops running during working. Motor runs, but chain does not rotate.
CAUSE
The battery pack is not
attached to the chain saw.
No electrical contact
between the saw and battery.
The battery pack is
depleted.
The battery pack or
chain saw is too hot.
Chain brake is engaged.
Debris in bar groove.
Debris in side cover.
The chain saw is
overloaded.
The battery pack or
chain saw is too hot.
Saw chain is bound in
the wood.
Chain does not engage
drive sprocket.
SOLUTION
Attach the battery pack to the chain saw.
Remove battery, check contacts and
reinstall the battery pack.
Charge the battery pack.
Allow the battery pack or chain saw to
cool until the temperature drops below 152°F (67°C).
Pull the chain-kickback brake handle
backward toward the front handle, arriving at the operating position.
Press the saw chain against the wood,
move the chain saw back and forth to discharge the debris.
Remove battery pack, then remove side
cover and clean out debris.
Decrease the load.
Allow the battery pack or chain saw to
cool until the temperature drops below 152°F (67°C).
Release the trigger switch; remove the
saw chain and guide bar from the wood, then restart the chain saw.
Reinstall the chain, following the section
“REPLACING THE BAR AND CHAIN”. ensuring that the drive links on the chain are
fully seated onto the sprocket.
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
45
PROBLEM Chain brake does not engage.
Chain saw does not cut properly.
Chain becomes loose or drops off the guide bar during normal use. Bar and
chain running hot and smoking.
CAUSE
Debris preventing full
movement of the chainkickback brake handle.
Possible chain brake
malfunction.
Insufficient chain
tension.
Dull chain.
Chain installed
backwards.
Worn chain.
Dry or excessively
stretched chain.
The chain will
become loose as the temperature of the chain increases during normal saw
operation.
Chain does not engage
drive sprocket.
Chain oil tank is empty. Debris in guide bar
groove.
SOLUTION
Clean debris from external chain brake
mechanism.
Contact EGO Customer Service for repair.
Loosen the quick chain-tension
adjust knob at least twice circles counterclockwise first and then fully
tighten it clockwise until the chain is correctly tensioned.
Sharpen the chain cutters, following
the section “HOW TO SHARPEN THE CUTTERS”.
Reinstall the saw chain, following the
section “REPLACING THE BAR AND CHAIN”.
Replace the saw chain, following the
section “REPLACING THE BAR AND CHAIN”.
Check the oil level in the oil tank. Refill the
oil tank if necessary.
Loosen the quick chain-tension adjust knob
at least twice circles counterclockwise first and then fully tighten it
clockwise until the chain is correctly tensioned.
Reinstall the chain, following the section
“REPLACING THE BAR AND CHAIN”. ensuring that the drive links on the chain are
fully seated onto the sprocket.
Filling bar and chain lubricant.
Clear the debris in the groove.
46
56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
WARRANTY
EGO WARRANTY POLICY
5-year limited warranty on EGO POWER+ outdoor power equipment and portable
power for personal, household use.
3-year limited warranty on EGO POWER+ System battery packs and chargers for
personal, household use. An additional 2-year extended warranty applies for
the 10.0Ah/12.0Ah battery whether sold separately (Model# BA5600T/BA6720T) or
included with any tool, if it is registered within 90 days of purchase. 5-year
limited warranty on CHV1600 charger, designed for use with Zero Turn Riding
Mower for personal, household use.
2 year/1year limited warranty on EGO outdoor power equipment, portable power,
battery packs, and chargers for professional and commercial use.
The detailed warranty periods by products can be found online at
http://egopowerplus.com/pages/warranty-policy.
Please contact EGO Customer Service Toll-Free at 1-855-EGO-5656 any time you
have questions or warranty claims.
LIMITED SERVICE WARRANTY
EGO products are warranted against defects in material or workmanship from the date of original retail purchase for the applicable warranty period. Defective product will receive free repair.
a) This warranty applies only to the original purchaser from an authorized EGO retailer and may not be transferred. Authorized EGO retailers are identified online at http://egopowerplus.com/pages/warranty-policy.
b) The warranty period for reconditioned or factory certified products used for residential purpose is 1 year, for industrial, professional or commercial purpose is 90 days.
c) The warranty period for routine maintenance parts, such as, but not limited to, blades, trimmer heads, chain bars, saw chains, belts, scraper bars, blower nozzles, and all other EGO accessories is 90 days for residential purpose, 30 days for industrial, professional or commercial purpose. These parts are covered for 90/30 days from manufacture defects in normal working conditions.
d) This warranty is void if the product has been used for rental purpose.
e) This warranty does not cover the damage resulting from modification, alteration
or unauthorized repair. 56V LITHIUM-ION CORDLESS CHAIN SAW — CS1800/CS1800-FC
47
f) This warranty only covers defects arising under normal usage and does not
cover any malfunction, failure or defect resulting from misuse, abuse
(including overloading of the product beyond capacity and immersion in water
or other liquid), accidents, neglect or lack of proper installation, and
improper maintenance or storage.
g) This warranty does not cover normal deterioration of the exterior finish,
including but not limited to scratches, dents, paint chips, or to any
corrosion or discoloring by heat, abrasive and chemical cleaners.
HOW TO OBTAIN SERVICE
For warranty service, please contact EGO customer service toll-free at
1-855-EGO-5656. When requesting warranty service, you must present the
original dated sales receipt. An authorized service center will be selected to
repair the product according to the stated warranty terms. When bringing your
product to the authorized service center, there may be a small deposit that
will be required when dropping off your tool. This deposit is refundable when
the repair service is deemed to be covered under warranty.
ADDITIONAL LIMITATIONS
To the extent permitted by applicable law, all implied warranties, including
warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE, are
disclaimed. Any implied warranties, including warranties of merchantability or
fitness for a particular purpose, that cannot be disclaimed under state law
are limited to the applicable warranty period defined at the beginning of this
article.
Chervon North America is not responsible for direct, indirect, incidental or
consequential damages.
Some states do not allow limitations on how long an implied warranty lasts
and/or do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitations may not apply to you.
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
For customer service contact us toll-free at: 1-855-EGO-5656 or
EGOPOWERPLUS.COM. EGO Customer Service, 769 SEWARD
AVE NW / Suite 102 Grand Rapids, M