WILDEBOER OR4 basic Smoke Release Device User Manual

June 9, 2024
WILDEBOER

WILDEBOER OR4 basic Smoke Release Device

Product range:
Areas of application for smoke detectors

| Smoke detector
As per DIN EN 54-27 with VdS approval| Smoke detectors
As per DIN EN 54-27 with
VdS and DIBt (German Institute for Construction Engineering) approval
---|---|---
RL4 basic| RL4 pro| OR4 basic| OR4 pro| OR32
| | | | ****
Area of application| | | | |

  • For detection of smoke in ventilation ducts
  • For activation of fans

| ****

X

| ****

X

| ****

X

| ****

X

| ****

X

For activation and release of fire dampers and smoke protection dampers for ventilation ducts| | | ****

X

| ****

X

| ****

X

For activation and release of fire dampers and smoke protection dampers for air transfer applications| | | | | ****

X

For use in particularly cramped installation scenarios| | | | | X
You will find further information on out product website. Use the QR code to open the link.| | | | | ****

Application

OR4 smoke detectorWILDEBOER-OR4-basic-Smoke-Release-
Device-11

  • For detection of smoke in round and rectangular ventilation ducts
  • For activation and tripping of fire dampers and smoke protection dampers
  • For activation of fans
  • For transmission of signals to fire detection systems or the building management system
  • VdS approval (G221008)
  • DIBt approval (Z-78.6-205)

Installation option

  •  Ventilation ducts, rectangular (B x H): ≥ 100 x 100 mm
    Distance from disruption points:
    1.5 x hydraulic Ø, upstream and downstream

  • Ventilation ducts, circular (Ø): ≥ DN100
    Distance from disruption points:
    1.5 x hydraulic Ø, upstream and downstream

  • Installation not dependent on position or direction of air flow

Area of application

Voltage supply| 230 V AC or 24 V AC/DC*
Min./max. flow velocity| 1 … 20 m/s
Min./max. temperature for operation, transportation, storage, environment| -20 … +60 °C
Max. relative humidity| 95 %, non-condensing

  • Any CE certified power supply unit (SELV) can be used for the 24 V AC/DC voltage supply.

Product features

  • Quick release fastener for quick accessibility and functional test without use of tools
  • Integrated flow monitoring
  • Enclosed casing for electronics
  • Replaceable protective screen for protection from soiling
  • RM4 smoke switch with automatic tracking of the response threshold for longer service life
  • LEDs + LCD display screen for visualisation of operating statuses, soiling and setting operating parameters.
  • TEST locally or using the GLT interface
  • Cable glands with strain relief for up to 7 connection lines
  • Spring terminals for maintenance-free connection of all lines
  • Galvanically isolated inputs and outputs
  • Galvanically isolated RS485 interface with BACnet MS/TP and Modbus RTU
  • Alarms and faults saved in case of power failure

Interfaces/protocols

Alarm relay| 2 x changeover contact
Inputs| 2 x galvanically isolated

  • Test/reset
  • Activate flow sensor

Outputs| 6 x galvanically isolated

  • Warning
  • Alarm/fault
  • Flow present
  • Ready for operation
  • 70 … 99 % level of soiling
  • 100 % level of soiling

RS485| Galvanically isolated with BACnet MS/TP and Modbus RTU

Approvals/certificates
VdS approval (G221008)

  • An overview of equipment variants OR4 basic and OR4 pro can be found on Page 5.
  • Refer to the installation and operating instructions for detailed information on mechanical and electrical installation.

Product overview

Illustration

WILDEBOER-OR4-basic-Smoke-Release-Device-15

Optional:

No.: Description

  1. Casing with analysis and control electronics

    • OR4 basic:
      LEDs for visualisation of operating statuses and soiling as a percentage.
      TEST/RESET button
      Galvanically isolated outputs

    • OR4 pro:
      LEDs + LCD display screen for visualisation of operating statuses, soiling as a percentage, and setting operating parameters.
      3 buttons for operation on the device
      Galvanically isolated inputs and outputs and RS485 interface

  2. RM4 smoke switch
    For detection of smoke in ventilation ducts with automatic alarm threshold tracking for extended service life.

  3. Flow insert

    • OR4 basic:
      For optimum flow-through of the smoke switch.

    • OR4 pro:
      For optimum flow-through of the smoke switch with integrated flow sensor.

  4. Protective screen
    For protection of the smoke switch from coarse soiling.

  5. Protective film
    For protection of the smoke switch and the protective screen from soiling during the construction stage.

  6. R/K installation socket
    For more straightforward installation of the smoke detection and tripping device in circular and rectangular
    ventilation ducts. A saddle pipe [9] is required for installation in circular ventilation ducts.

  7. Drilling template
    For marking the required sections and drilled holes on required ventilation ducts.

  8. Optional: Sealing cover for installation socket For sealing the installation socket when the smoke detector has not yet been installed during the construction stage.

  9. Optional: Saddle pipe
    For installation of the smoke detector in circular ventilation ducts.

OR4 basic/OR4 pro

WILDEBOER-OR4-basic-Smoke-Release-Device-24

General information OR4 basic OR4 pro
Display screen LCD display screen, 2 lines, backlit
Operation 1 x Reset/Test button 3 buttons for operation on the device
Flow monitoring Yes
Signalling Optical Optical and acoustic
GLT interface RS485 OR4 basic OR4 pro
Communication interface RS485
Communication protocol BACnet MS/TP, Modbus RTU
Galvanically isolated Yes
GLT interface inputs OR4 basic OR4 pro

Quantity

| 1 x semiconductor input for external normally open contact

for Reset/Test

| 2 x semiconductor input for external normally open contact

  • for Reset/Test
  • for flow sensor On/Off

Specification| 24 V DC (SELV), 11 mA| EN 61131-2, type 1
Signal voltage 0| –| 0 … 5 V DC (SELV)
Signal voltage 1| –| 15 … 30 V DC (SELV)
Galvanically isolated| –| Yes (potential group)
GLT interface outputs| OR4 basic| OR4 pro

Quantity

|

1 x changeover contact (relay)
Soiling display at ≥ 70 %

| 6 x semiconductor outputs

  • Warning
  • Alarm/fault
  • Flow present
  • Ready for operation
  • Soiling 70 – 99 %
  • Soiling 100 %

Specification| –| EN 61131-2
Nominal load| –| 24 V DC (SELV), max. 600 mA per output
Contact load| 30 V AC/DC (SELV), 2 A| –
Galvanically isolated| Yes| Yes (potential group)
Alarm interface| OR4 basic| OR4 pro
Quantity| 2 x changeover contact (relay)
Contact load| 24 V AC/DC (SELV), 250 V AC, min. 11 mA, max. 8 A
Max. bounce time, closing/ opening| 4 ms / 10 ms

For further technical data.

Function

WILDEBOER-OR4-basic-Smoke-Release-Device-25Part of the air which flows in the ventilation duct [1] is diverted into the flow chamber [2]. The separation plane [3] and the protective screen [4] protect the electronics from soiling in the process. The electronics monitor
the air flow for soiling and particles. Messages can be transmitted to a fire detection system or the building management system so that, in case of smoke detection, the necessary control scenarios can be triggered in good time in order to prevent smoke from transferring to other fire compartments.

The analysis and control unit can be removed and sprayed with a test aerosol for a functional test.

Installation

Installation details

The OR4 can be installed with any alignment in ventilation ducts regardless of the direction of air flow (horizontally, vertically or at an angle). The continual through-flow and thus effective smoke detection must be guaranteed in the process. The corner area on rectangular ventilation ducts must not be used for installation.

WILDEBOER-OR4-basic-Smoke-Release-Device-27

In small and medium-sized duct cross sections, installation at the top, side or bottom is possible. In large, horizontal cross sections, installation in the upper third of the ventilation duct is recommendable in the interest of early smoke detection. Installation must be performed at a sufficient distance from connection points, such as plug connections or flanges.
The gap upstream and downstream of disruption points (of all kinds) must be at least 1.5 x d h (hydraulic diameter).

Disruption point

A protective film is fitted in the factory in order to protect the smoke switch and the protective screen from soiling during the construction stage. It must be removed before commissioning.

Installation in circular ventilation ducts

Installation in circular ventilation ducts is shown with the optional saddle pipe.

  • Create the installation opening for the installation socket (Ø 94 … 98 mm).

  • Connect the connection socket to the saddle pipe, aligning the installation socket to the direction of the air in the process.

  • Prick the saddle pipe slightly with the retaining screw, and pre-drill it without the installation socket (Ø 3 mm). Then, fit the installation socket again and secure it with screws.

  • Apply sealant (provided by the user) to the saddle socket so that it is airtight.

  • Insert the saddle pipe into the installation opening with the installation socket.

  • Drill (Ø 3.3 mm) and rivet the fastening holes for the saddle socket.

  • Fasten the casing to the installation socket with the analysis and control unit.

  • Optional:
    A sealing cover can be used to seal the installation socket when the smoke detector has not yet been installed during the construction stage.

Installation in rectangular ventilation ducts
  • Measure the centre point of the installation opening and stick on the drilling template.

  • Drill the fastening holes for installation of the installation socket (3.3 mm).

  • Create the installation opening for the installation socket (Ø 94 … 98 mm).

  • Insert the installation socket into the installation opening and fasten it with pop rivets. In the process, align the installation socket to the direction of air.

  • Fasten the casing to the installation socket with the analysis and control unit.

  • Optional:
    A sealing cover can be used to seal the installation socket when the smoke detector has not yet been installed during the construction stage.

Dimensions

WILDEBOER-OR4-basic-Smoke-Release-Device-45

Order data

  • For activation of fire dampers and smoke protection dampers for ventilation ducts
  • For monitoring ventilation duct in conjunction with a fire detection system or the building management system
  • For activation of fans
  • Alarms and faults saved in case of power failure
  • DIBt approval Z-78.6-250
  • VdS approval G 221008

Equipment variant

  • Optional:
    • basic OR4 basic variant
    • pro OR4 pro variant
Options
Illustration Description Nominal diam- eter Order data

| Pack:
Saddle pipe| DN 100| ORSTU10
DN 125| ORSTU12
DN 140| ORSTU14
DN 150| ORSTU15
DN 160| ORSTU16
DN 180| ORSTU18
DN 200| ORSTU20
DN 224| ORSTU22
DN 250| ORSTU25
DN 280| ORSTU28
DN 315| ORSTU31
DN 355| ORSTU35
DN 400| ORSTU40
DN 450| ORSTU45
DN 500| ORSTU50
DN 560| ORSTU56
DN 630| ORSTU63
DN 710| ORSTU71
DN 800| ORSTU80
| 4 x sealing cover for installation socket|

| ZUB 0475

Spare parts
Illustration Description Order data
1 x RM4 smoke switch ZUB 0471
20 x protective screen ZUB 0470
2 x R/K installation socket ZUB 0472
1 x flow insert with flow sensor (OR4 pro) ZUB 0474
1 x flow insert without flow sensor (OR4 basic) ZUB 0473
Specification text

OR4 basic
Smoke detector with general type approval for activation and tripping of fire dampers and smoke protection dampers. Smoke detector for detection of smoke in ventilation ducts, for activation of fans and for transmitting signals to fire alarm systems or the building management system. Casing with flow insert and protective screen. Smoke switch and analysis electronics with floating relay outputs. Additional input without galvanic isolation. Smoke switch with automatic tracking of the response threshold in order to achieve a long service life. Removable without using tools for straightforward inspection and cleaning. Button for function test and for resetting after smoke detection. LEDs for visualisation of operating statuses and the soiling of the smoke switch as a percentage in multiple stages. Alarms and faults saved in case of power failure.
Suitable for installation at a short distance from disruption points (1.5 x hydraulic diameter). Installation not dependent on position or direction of air flow in rectangular ventilation ducts with an edge length of 100 mm or more and in ventilation pipes with a diameter of 100 mm or more.
….. pcs.

  • Supply voltage: 230 V AC / 24 V AC/DC
  • Manufacturer: WILDEBOER
  • Type/series: OR4 basic
  • VdS approval: G221008

OR4 pro
Smoke detector with general type approval for activation and tripping of fire dampers and smoke protection dampers. Smoke detector for detection of smoke in ventilation ducts, for activation of fans and for transmitting signals to fire alarm systems or the building management system. Casing with flow insert, protective screen and integrated flow sensor for flow monitoring. Smoke switch and analysis electronics with galvanically isolated and floating inputs and outputs. Smoke switch with automatic tracking of the response threshold in order to achieve a long service life. Removable without using tools for straightforward inspection and cleaning. Button for function test and for resetting after smoke detection. LEDs for visualisation of operating statuses and the soiling of the smoke switch as a percentage in multiple stages. LCD display screen for diagnostics, display and setting of all operating parameters. With galvanically isolated RS485 interface (protocols: BACnet, Modbus) for connection to GLT.
Suitable for installation at a short distance from disruption points (1.5 x hydraulic diameter). Installation not dependent on position or direction of air flow in rectangular ventilation ducts with an edge length of 100 mm or more and in ventilation pipes with a diameter of 100 mm or more.
….. pcs.

  • Supply voltage: 230 V AC / 24 V AC/DC
  • Manufacturer: WILDEBOER
  • Type/series: OR4 pro
  • VdS approval: G221008

Annex

Connection overview
Terminal diagram No. Connection description

OR4 basic

OR4 pro

| 1| Mains connection| Connection| Signal
---|---
OR4 basic| OR4 pro
1, 3| L / +
2, 4| N / GND
 2| Alarm interface| Connection| Signal
---|---
OR4 basic| OR4 pro
1, 6| L / +
2, 7| N / GND
3, 8| ALARM NO
4, 9| ALARM NC
5, 10| N / GND
 3| GLT interface| Connection| Signal
---|---
OR4 basic| OR4 pro
1| +| +
2| RM4 ≥ 70 % soiled NO| GND
3| RM4 < 70 % soiled NC| Warning
4| RESET < 3 sec.

TEST ≥ 3 sec.

| Alarm/fault
5| Flow present
6| –| Ready for operation
7| –| RM4: 70 … 99 % soiled
8| –| RM4: 100 % soiled
9| | RESET < 3 sec.

TEST ≥ 3 sec.

10| –| Activate flow sensor (ventilation system in operation)
 4| GLT interface (RS485)| Connection| Signal
---|---
OR4 basic| OR4 pro
1, 4| –| A+
2, 5| –| B-
3, 6| –| Shield

Technical data

Casing

Dimensions (L x B x H)| Approx. 251 x 160 x 190 mm
Weight| Approx. 975 g
Material| ABS plastic
Connection cover tightening torque| 0.3 Nm
Cable gland tightening torque| 10 Nm
Retaining screws tightening torque, R/K on flanged collar| 0.5 Nm
Ambient conditions| Operation/transportation/stor- age| in the air duct
---|---|---
Temperature| -20 … +60 °C| -20 … +60 °C
Relative humidity| 95 %, non-condensing| ≤ +34 °C  95 %

+34 °C  max. 35 g/m³

Permissible flow range| –| 1 … 20 m/s
Safety

Protection class| Class II
Protection rating| IP 54
Mains connection| OR4 basic| OR4 pro
---|---|---
Voltage supply| 24 V AC/DC ± 10 % / 230 V AC/DC ± 15 %
Nominal flow| 24 V AC/DC| 135 mA / 100 mA| 210 mA / 155 mA
230 V AC| 30 mA| 40 mA
Power consumption| 24 V AC/DC| P = 2.5 W / 2.4 W, S = 3.2 VA / 2.4 VA| P = 4.0 W / 3.7 W, S = 5.1 VA / 3.7 VA
230 V AC| P = 3 W, S = 7.0 VA| P = 4.2 W, S = 8.9 VA
Alarm interface 3| OR4 basic| OR4 pro
---|---|---
Quantity| 2 x changeover contact (relay)
Contact load| 24 V AC/DC (SELV), 250 V AC, min. 11 mA, max. 8 A
Max. bounce time, closing/opening| 4 ms / 10 ms
GLT interface – inputs| OR4 basic| OR4 pro
---|---|---
Quantity| 1 x input for external normally open contact| 2 x semiconductor input
Specification| Semiconductor, 24 V DC (SELV), 11 mA| EN61131-2, type 1
Galvanic isolation| –| Potential group, isolated from the analysis electronics
Signal voltage 0| –| 0 … 5 V DC (SELV)
Signal voltage 1| –| 15 … 30 V DC (SELV)
GLT interface – outputs| OR4 basic| OR4 pro
---|---|---
Quantity| 1 x changeover contact (relay)| 6 x semiconductor outputs
Specification| –| EN61131-2
Galvanic isolation| Yes| Potential group, isolated from the analysis electronics
Nominal load| –| 24 V DC (SELV), max. 600 mA per output
Contact load| 30 V AC/DC (SELV), 2A| –
Certification| CE marking
---|---
DIN EN 54-27:2015-05| Directive 2014/30/EU (EMC Directive)
VdS 2344:2014-07| Directive 2014/35/EU (Voltage Limits Directive)
Principles of design and testing 1967-12 par. 4.5.1, 4.5.2| Directive 2014/65/EU (RoHs 2)
Spring terminals 1

Permitted conductor cross section| 0.5… 1.5 mm² (single-wire and extra-fine wired conductors without wire end ferrule)
0.5… 1.0 mm² (extra-fine wired conductors with wire end ferrule)
Stripping length| 9 … 10 mm
Wire end ferrules (WEF) 2| Not required
Slotted screwdriver| 2.5 mm blade width
Current rating| 10 A per contact

  1. With lever activation for connection of extrafine wired conductors and disconnection of conductors.
  2. Flexible conductors can be used with wire end ferrules (WEF) as per DIN 46228 part 1 or part 4.
  3. Take into account derating. See installation and operating instructions.

The technical data applies at input voltage nominal values and +24 °C ambient temperature.

Factory administration
Telephone: +49 4951 – 950 – 0
E-mail: info@wildeboer.de
Internet: www.wildeboer.de

Utrecht office
Telephone: +31 30 767 0150
E-mail: info@utrecht.wildeboer.eu
Internet: www.wildeboer.de/nl

Ulm office
Telephone: +49 7392 – 9692 – 0
E-mail: info@ulm.wildeboer.de
Internet: www.wildeboer.de

Leipzig office
Telephone: +49 34444 – 310 – 0
E-mail: info@leipzig.wildeboer.de
Internet: www.wildeboer.de

References

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