BURLEY Travoy Cargo Bike Trailer Owner’s Manual

BURLEY Travoy Cargo Bike Trailer Owner’s Manual

Important: Keep these instructions for future reference

Important
Before using your trailer, please familiarize yourself with this Burley manual. For questions and additional information, please contact your authorized Burley dealer or visit www.burley.com.

WARNING
Failure to comply with the instructions and warnings in this manual could result in serious injury or death of the rider.

• Recommended speed limits:
  o 15 mph (24 km/h) on smooth, straight roads.
  o 5 mph (8 km/h) when turning or on uneven roads.
  o A safe maximum speed is dependent of the trailer load, road conditions, traffic, condition of the towing bicycle and the experience of the rider.
  o It is the rider’s responsibility to ensure that they maintain a safe speed for the trailer load, road conditions and traffic.

• Hitch not intended for use on dropper seat posts or carbon fiber seat posts.

• Riding over rough terrain at high speeds with a loaded trailer can cause damage to the Travoy.

• Because of the trailer’s weight, a bicycle pulling a trailer is heavier and less responsive. Avoid rocks, curbs, hard braking and sudden swerving. Some full suspension bicycles might have difficulty towing a fully loaded trailer because they do not have adequate frame stiffness, which can lead to a sluggish and difficult to control bicycle.

• Experiment with the loaded trailer in an uncongested area until you become familiar with how your bike handles towing a trailer.

• Use caution when riding downhill with a trailer as the additional weight will require longer distances for braking.

• This trailer is intended for carrying cargo only.
  o Do not use this trailer to carry children or animals.

• Ensure cargo is securely fastened and evenly distributed before use. If cargo is not secure, the trailer’s stability could be adversely affected.

• The rider of the bicycle must be at least 16 years old.

• DO NOT use with a total load that exceeds the weight limits.

• DO NOT make modifications to the trailer.

• DO NOT over-inflate the tires. Failure to comply with the rated tire sidewall pressure may lead to explosion of the tire and possible injury.

• DO NOT stand or sit on the trailer.

• Refer to the bicycle manufacturer’s instructions to determine if the bicycle is suitable for towing a trailer.

• It is recommended that a qualified bicycle mechanic does a safety check of the towing bicycle before attaching the trailer.

• Before each ride, be sure the trailer and cargo does not interfere with braking, pedaling or steering of the bicycle. It is recommended that a rearview mirror be used on the bike.

• Always comply with local regulations when using the trailer on public roadways. Never ride a bicycle at night without adequate lighting. Obey all local legal requirements for lighting. The red reflector that came with the trailer must remain attached and visible at all times. If you need to come to a stop for any reason, such as to make adjustments or to address a flat tire, be sure to pull off of the road completely.

• Use good judgment when deciding if weather, road or traffic conditions are safe to use the trailer. Recommended temperature limits for using the trailer are 20°F to 100°F (-7°C to 38°C).

• It is the user’s responsibility to ensure that the load is adequately secured for safe operation.

• Bicycle trailer pulled by an Electric Power Assist Cycle (EPAC) can be restricted by law.

• The downward force at the end of the tow bar, where it meets the bike, should be between 2 lbs and 8 lbs (1 and 3.6 kg). To measure this, load your trailer and place next to bathroom scale. Step on scale and note your weight. While on scale, lift up the end of the towbar to be at the same position as it would be mounted on your bicycle and note weight again. The weight difference is the downwards force on the tow bar. Failure have proper loading could result in product damage or handling instability.

Maximum Capacities

• Maximum Total Load: 60 lbs (27 kg)
– Upper Frame: 20 lbs (9 kg)
– Lower Frame: 40 lbs (18 kg)

Box Contents:

• 1 Trailer
• 2 Wheels
• 1 Trailer Storage Bag
• 2 Tie-Down Straps
• 1 Quick Hitch

Travoy Guide

1. Flex Connector
2. Extendable Tow Arm
3. Light Mount
4. Upper Frame Hinge
5. Upper Frame
6. Middle Frame Hinge
7. Twist Handles
8. Tie-Down Buttons
9. Lower Frame
10. Shelf
11. Kickstand
12. Lower Shelf Release Cable
13. Push-Button Wheel
14. Wheel Guards

Quick Hitch Guide

1. Handle
2. T-Bolt
3. Mating Slot
4. Hitch Pin
5. Latch

Unfolding Your Trailer

1. Remove wheels from inside folded trailer (Figure 1).
2. Press the push button in the center of the wheel and insert axle into axle tube. Release push button. Pull firmly to ensure axle is engaged (Figure 2).
3. Rotate kickstand outwards (Figure 3).
4. Unfold the shelf and press downward on it to ensure it locks in place (Figure 4).
5. Release the middle frame hinge by rotating the twist handle, then unfold the upper frame (Figure 5).
6. Release the upper frame hinge by rotating the twist handle. Then unfold the tow bar (Figure 6).

Using the Extendable Tow Arm

1. Release QR (Figure 7).
2. Extend/retract extendable tow arm to desired position to ensure proper clearance (Figure 8).
3. Secure the QR (Figure 9).

Note: The extendable tow arm will always need to be fully retracted when collapsing the middle hinge. When properly adjusted the lever will leave a clear imprint on the palm of your hand.

Using the Quick Hitch

Attaching to Bike:

1. Unlatch the hitch by rotating the handle away from the hitch (Figure 10), then unhook the T-bolt from the mating slot.
2. Place the hitch body against the seat post and then wrap the rest of the hitch around the seat post (Figure 11).
3. Position the T-bolt into the mating slot (Figure 12).
4. Fold the lever in towards the hitch body (Figure 13).
5. Adjust tension as needed to ensure a secure fit.

NOTE: When properly adjusted the lever will leave a clear imprint on the palm of your hand. If you have any questions about using your Quick Hitch, please consult your Burley dealer.

Adjusting to Different Seat Post Sizes:
1. Rotate the T-bolt to adjust the hitch to fit different seat post diameters:
a. Rotate clockwise to adjust to a smaller diameter seatpost (Figure 14).
b. Rotate counter-clockwise to adjust to a larger diameter seatpost (Figure 15).

Removing From Bike:

1. Unlatch the quick hitch by rotating the handle away from the hitch, then unhook the T-bolt from the mating slot.
2. Remove from seat post.

NOTES:

1. Hitch is compatible with 25-35mm seat posts.
2. Use of hitch with carbon fiber seat posts or dropper-posts is not recommended.
3. Hitch is only compatible with circular seat posts.
4. At least 40mm of the seat post surface must be accessible to attach the hitch.
5. If your legs rub on the sides of hitch, lowering it can help.

Loading Your Trailer
There are many different options to load your Travoy. Tie-down buttons are provided in eight places on the outside of the frame. These are intended to be used with swivel-lock buckles included on Travoy bags and accessories (Figure 16). Tie-down straps are included with your trailer. Various additional bags and accessories are available for different styles and functions.

Follow these guidelines when loading your Travoy:

1. Do not exceed a total load of 60 lbs (27 kg).
2. Do not exceed 20 lbs (9 kg) in the upper portion of the trailer (above the middle frame hinge).
3. Do not exceed 40lbs (18kg) on the lower portion of the trailer (below the middle frame hinge).
4. With the trailer loaded, the weight at the hitch coupling should be greater than 2 lbs (1 kg) but not exceed 8 lbs (3.6 kg).
5. Secure your load such that nothing touches the wheels and no loose items can fall out.
6. Ensure that your load is as centered on the trailer as possible in order to increase the stability of the trailer.

Connecting the Travoy to Your Bike

1. Attach the trailer to the hitch by sliding the flex connector onto the hitch pin (Figure 17). The latch will close automatically when the flex connector is fully seated.
2. To disconnect the trailer, push the latch toward the seatpost and lift the flex connector off the hitch pin (Figure 18). Hold your bike upright to make it easier for the coupling to slide on and off the pin.

Folding Your Trailer

1. Remove all cargo and accessories; detach from bike.

2. Fully retract the extendable tow arm.

3. Release the upper frame hinge by rotating the twist handle. Then unfold the tow bar (Figure 19).

4. Release the middle frame hinge by rotating the twist handle, then unfold the upper frame (Figure 20).

5. To fold the shelf, first pull the release cable located on the underside of the lower shelf without pulling up on the shelf. (Pulling up on the shelf while pulling the release cable can prevent the release mechanism from fully releasing). Then pull the shelf toward the frame (Figure 21).
   NOTE: Pushing gently down on the shelf prior to pulling up may help to fully release the shelf locking mechanism.

6. Fold the kickstand, by rotating the bottom of the kickstand toward the lower shelf (Figure 22).

7. Store the wheels inside the folded shelf with the axle side of the wheels facing each other (Figure 23).

Before You Ride

Check before each use:

1. Wheels are properly secured to the trailer.
2. Tires are inflated to recommended pressure on tire side-wall.
3. Hitch is properly secured to the bicycle.
4. Flex connector is properly secured to hitch.
5. Hitch is properly latched.
6. Load does not exceed the maximum capacities (Page 4).
7. Load is tightly secured to trailer and centered. All straps and/or cords are secured and cannot contact any moving components.
8. Weight of tow bar at hitch is greater than 2 lbs (1 kg) but does not exceed 8 lbs (3.6 kg) with trailer loaded.
9. Bicycle is in proper working order.
10. QR for extendable tow arm is tightened properly.

Check monthly:

1. Inspect tow bar, hitch, frame tubing, flex connector and hardware for damage.
   • Flex Connectors need to be serviced every 3-5 years for safe operation.

2. Check that fasteners are secure.

3. Inspect tires and wheels for wear and cracks.

Maintaining Your Burley

To avoid premature component wear, always clean your equipment after exposure to corrosive or abrasive environmental conditions, such as sand or salt water.

Storage:
For longer product life, store trailer indoors. The trailer should not be stored at temperatures less than -10°F (-23°C) or greater than 150°F (65°C).

Fabric Care:
Hand wash fabric parts with warm water and mild soap or detergent. DO NOT use bleach or solvents. Wipe dry and store out of direct sunlight in a dry, well- ventilated area.

Burley Limited Warranty

This Burley trailer is warranted from the date of purchase against defects in materials and workmanship as follows: fabric parts for one year, frame and plastic parts for three years. Your original dated sales or delivery receipt showing the date of purchase is your proof of purchase. If a defect in materials or workmanship is discovered during the Limited Warranty period, we will, at our sole option, repair or replace your product at no cost to you. This warranty is only valid in the country in which the product was purchased.

The Limited Warranty extends only to the original retail purchaser of this product and is not transferable to anyone who obtains ownership of the product from the original purchaser. The Limited Warranty does not cover claims resulting from misuse, failure to follow the instructions, installation, improper maintenance and use, abuse alteration, involvement in an accident, and normal wear and tear. The Limited Warranty does not cover products which are used in rental operations and Burley will not be liable for any incidental or commercial damages relating to such use.

TO THE GREATEST EXTENT PERMITTED BY LAW, THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, INCLUDING BUT NOT LIMITED TO ANY EXPRESS OR IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The duration of any implied warranties, including any implied warranty of merchantability or fitness for a particular purpose that may exist during the express warranty period are expressly limited to the limited warranty period.

Some states and countries do not allow limitations on how long an implied limited warranty lasts; therefore, the above limitation and exclusions may not apply to you.

THE CUSTOMER’S EXCLUSIVE REMEDY FOR BREACH OF THIS LIMITED WARRANTY OR OF ANY IMPLIED WARRANTY OR OF ANY OTHER OBLIGATION ARISING BY OPERATION OF LAW OR OTHERWISE SHALL BE LIMITED AS SPECIFIED HEREIN TO REPAIR OR REPLACEMENT, AT OUR SOLE OPTION. IN ANY EVENT, RESPONSIBILITY FOR SPECIAL, INCIDENTAL AND CONSEQUENTIAL DAMAGES IS EXPRESSLY EXCLUDED.

Some states do not allow the exclusion of limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you.

For Australian Customers: Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the good repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

This Limited Warranty gives you specific legal rights, and you may have other rights that vary from state to state or country.

For warranty service or replacement part information for the USA or Canada, please contact Burley directly by calling 800-311-5294 or emailing burley@burley.com. For warranty service or replacement part information outside of the USA and Canada please contact the place of purchase for warranty service. Please be prepared to provide the product model, serial number and a description of the warranty issue.

Some replacement parts may be available for purchase after this limited warranty expires. Please visit us at www.burley.com or call us at 541-687-1644 for more information.

CONNECT WITH BURLEY:
Whether you ride your bike all year long or are a fair weather rider, Burley shares your enthusiasm for making the most of your bike. Thank you for your business. We appreciate it.

PRODUCT IDENTIFICATION:
If you have any questions about the model name or year of your Burley, please consult our product identification web page: burley.com/support/what-year-is- my-burley

BURLEY DESIGN
1500 Westec Drive
Eugene, OR 97402

P. 541.687.1644 or 800.423.8445
F. 541.687.0436
burley@burley.com

©2019 Burley Design LLC
“Burley” is a registered trademark of Burley Design LLC
170311_02

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References

• Burley | Bike Trailers & Strollers
• Burley Design (@burleydesign) • Instagram photos and videos
• Burley | Bike Trailers & Strollers

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