DRAPER 70811 3 Tonne Trolley Jack Instruction Manual
- June 9, 2024
- DRAPER
Table of Contents
DRAPER 70811 3 Tonne Trolley Jack
These instructions accompanying the product are the original instructions.
This document is part of the product, keep it for the life of the product
passing it on to any subsequent holder of the product. Read all these
instructions before assembling, operating or maintaining this product.
This manual has been compiled by Draper Tools describing the purpose for which
the product has been designed, and contains all the necessary information to
ensure its correct and safe use. By following all the general safety
instructions contained in this manual, it will ensure both product and
operator safety, together with longer life of the product itself.
All photographs and drawings in this manual are supplied by Draper Tools to
help illustrate the operation of the product.
Whilst every effort has been made to ensure the accuracy of information
contained in this manual, the Draper Tools policy of continuous improvement
determines the right to make modifications without prior warning.
INTRODUCTION:
USER MANUAL FOR:3 TONNE EVOLUTION TROLLEY JACK
Stock No:70811
Part No:TJ3-EVO
REVISIONS:
Date first published July 2019.
Revised version September 2022.
As our user manuals are continually updated, users should make sure that they
use the very latest version.
Downloads are available from: http://drapertools.com/manuals
Draper Tools Limited Hursley Road Chandler’s Ford Eastleigh Hampshire SO53 1YF UK
Delta International BV Oude Graaf 8 6002 NL Weert Netherlands
Website: drapertools.com
Product Helpline: +44 (0) 23 8049 4344
General Fax: +44 (0) 23 8026 0784
UNDERSTANDING THIS MANUALS SAFETY CONTENT:
WARNING! – Information that draws attention to the risk of injury or
death.
CAUTION! – Information that draws attention to the risk of damage to the
product or surroundings.
COPYRIGHT NOTICE:
Copyright Draper Tools Limited.
Permission is granted to reproduce this publication for personal and
educational use only. Commercial copying, redistribution, hiring or lending is
prohibited.
No part of this publication may be stored in a retrieval system or transmitted
in any other form or means without written permission from Draper Tools
Limited.
In all cases this copyright notice must remain intact.
3.1 WARRANTY
Draper tools have been carefully tested and inspected before shipment and are
guaranteed to be free from defective materials and workmanship.
Should the tool develop a fault, please return the complete tool to your
nearest distributor or contact:
Draper Tools Limited, Chandler’s Ford, Eastleigh, Hampshire, SO531YF.
England.
Telephone Sales Desk: (023) 8049 4333 or:
Product Helpline (023) 8049 4344.
A proof of purchase must be provided.
If upon inspection it is found that the fault occurring is due to defective
materials or workmanship, repairs will be carried out free of charge. This
warranty period covering labour is 12 months from the date of purchase except
where tools are hired out when the warranty period is 90 days from the date of
purchase. This warranty does not apply to any consumable parts, any type of
battery or normal wear and tear, nor does it cover any damage caused by
misuse, careless or unsafe handling, alterations, accidents, or repairs
attempted or made by any personnel other than the authorised Draper warranty
repair agent.
- Draper Tools Limited takes pride in the quality of its products and the services offered to our valued customers, as a result we offer a free, 3 year extended warranty for this product.
- *To register your warranty, visit: drapertools.com/warranty-registration
- By registering your product you will be given the option to become a Draper Club Member where you will have the option to receive news of our new products, offers, deals, competitions and more
- Registration can only be completed online. Full registration must be completed within 30 days from the date of purchase. The 3 year extended warranty only applies to the customers own permanent country of residence where the product was purchased, and to the original product purchased from an authorised Draper Tools stockist for use in their appropriate profession/trade. This warranty is not valid to purchasers reselling or hiring the product. This warranty is not transferrable and is only available to the original product purchaser who has completed their registration and is a Draper Club Member. The 3 year extended warranty period starts from the date of purchase and is not extended following an inspection, repair or replacement.
- Note: If the tool is found not to be within the terms of warranty, repairs and carriage charges will be quoted and made accordingly.
- This warranty applies in lieu of any other warranty expressed or implied and variations of its terms are not authorised.
- Your Draper warranty is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the warranty period.
- Please note that this warranty is an additional benefit and does not affect your statutory rights.
- Draper Tools Limited.
For full terms and conditions visit: drapertools.com/corporate- policies
SCOPE
This jack is designed to lift vehicles to the maximum stated weight limit and height.
SPECIFICATION
- Stock No: ……………………………………………………………………………………………………….. 70811
- Part No: …………………………………………………………………………………………………….. T J3-EVO
- Rated load ……………………………………………………………………………………………………. 3000kg
- Maximum lifting range …………………………………………………………………………….. 100-580mm
EXTREMELY IMPORTANT
Read these safety instructions carefully in addition to the instructions for
use, operation and maintenance. Keep this instructions sheet in an easy to
find place as you may need to use it again. This jack has been designed for
use in the elevation of vehicles. Any other application, beyond the conditions
established for use of this jack will be
considered inappropriate. Handle the jack correctly and ensure that all parts
are in good condition prior to its use. Only authorised persons should operate
the jack having read carefully and understood the contents of this manual. Do
not modify the jack in any way. Non-compliance with these rules may result in
injury or damage to the user, the jack or the vehicle to be lifted. The
manufacturer accepts no responsibility for the improper use of the jack.
HANDLING AND STORAGE
Care must still be taken when handling and lifting. Dropping this jack will
have an effect on the jack and may also result in personal injury. This jack
is not a toy and must be respected. The environment will have a negative
result on its operation if you are not careful. If the air is damp, components
will rust. If the jack is unprotected from dust and debris; components will
become clogged: and if not cleaned and maintained correctly or regularly the
jack will not perform at its best.
HEALTH & SAFETY INFORMATION
BEFORE POSITIONING THE JACK, YOU SHOULD ENSURE THE FOLLOWING
-
Vehicle should be clear of all passengers.
Transmission should be in gear (or ‘Park’ for automatic transmissions) and the handbrake applied. -
To prevent vehicle from movement,wheels should be securely blocked with wheel chocks (Draper Stock No.54500).
CORRECT POSITIONING
The jack should be positioned under the approved lifting points for the
vehicle. Since these points may vary with each vehicle, it is important to
refer to the vehicle manufacturers or Haynes workshop manuals.
TERRAIN:
The jack should be operated on a hard and level surface as the location will
permit, concrete is preferred.
NEVER EXCEED THE JACK’S RATED CAPACITY.
NEVER work under a vehicle without axle stands correctly supporting the
vehicle weight.
WORKING UNDER THE VEHICLE
It is extremely important, when working under the vehicle, to ensure axle stands are always used.
SAFETY PRECAUTIONS
-
The vehicle to be lifted should never exceed the rated capacity of the jack.
-
The maximum stroke of the jack indicated on the label should never be exceeded.
-
The jack should be supported on a solid, level and horizontal surface which is well illuminated and free of obstructions. Never stand the jack on a surface which may sink.
-
Ensure that there are no persons inside the vehicle to be lifted. Switch off the engine and apply the brake. Ensure the vehicle or element to be lifted against any type of
sliding. Use chocks if appropriate (1). Do not enter the vehicle or start the engine whilst
it is supported on the jack or appropriate stands. The jack is a lifting device only and should never be used to move the vehicle. -
Position the jack under the manufacturer’s recommended lifting point for the vehicle and ensure that it is not corroded, dirty or greasy. Ihis point should remain centred
over the jack saddle. All off-centred loads can slip and accidents may result. -
During raising and lowering of the load, all precautions should be taken to avoid movement of the vehicle load. Traffic may cause the raised vehicle to rock during
roadside use of the jack. -
The jack should be positioned so as to avoid the need for the user to introduce any part of his/her body underneath the vehicle. Never work under a raised vehicle without
Supporting it with axle stands (5) or other appropriate methods. Never position any part of your body near the movable elements of the jack. -
It is necessary for the operator to be able to observe the lifting device and the load during all movements. In the presence of dangerous conditions, such as movement of
the vehicle, etc, the lifting process must be interrupted. -
Ensure that there are no persons or obstructions underneath the vehicle prior to lowering.
-
As an additional safety measure against overload, the jack is fitted with an overload valve set at the factory and which should not be adjusted under any Circumstances. If
the capacity of the jack is exceeded, the overload valve will stop the lifting operation.
CAUTION
- Use only on a firm, level surface, concrete is preferred.
- Do not exceed the rated capacity of this jack.
- This is a lifting device only . do not work under the vehicle without proper support devices, such as axle stands.
- Make sure that the lifting point is stable and correctly centred on the jack saddle.
- Familiarize yourseli thoroughly with this manual before operating to prevent damage to the jack, property, or personal injury.
OPERATING
-
Prior to operating the jack, remove any accumulated air from the system as follows:
-
Handle assembly:
Join two halves of the handle shaft, push and twist until the sprung loaded pin locates.
Insert handle shaft into base socket and secure with bolt. -
Rotate the pump handle anti-clockwise then pump the jack several times with its full stroke to ensure internal lubrication and bleed the accumulated air from the system.
-
Rotate handle clockwise and release to close the valve completely. The jack is now ready to be used.
-
IMPORTANT: Prior to lifting the load, ensure that all of the aforementioned safety instructions are followed.
-
The wheels of the jacks should always rotate freely.
-
For lifting, use pump handle to position jack saddle pad into position below approved vehicle lifting point (check correct position with vehicle manufacturer before lifting) once jack contact lift point move the handle up and down, using the full stroke range of the piston for greater speed. Secure the lifted load as an essential safety measure with an appropriate axle stand.
-
Before lowering, lift the vehicle to remove the axle stands, ensuring that there are no persons or obstacles under the vehicle to be lowered. Carefully rotate the handle
anti-clockwise to gently lower the load.
MAINTENANCE
-
IMPORTANT: Both the maintenance and repair of the jack may only be performed by qualified persons, who have sufficient knowledge of the hydraulic systems used in
these devices as a result of their training and experience. -
Keep the jack clean and lubricate all moving parts at regular intervals, which must be clean and protected from aggressive conditions at all times.
-
Only original spare parts should be used.
-
Prior to each use, check for bent, broken, cracked or loose parts. Do not use if any defects are present. If it is suspected that the jack has been subjected to abnormal
loads or has suffered any knocks, withdraw it from service until the problem has been rectified. -
If the oil level needs to be checked or refilled, with the piston fully retracted, remove the filler plug and drain its contents into a container. With the jack in a horizontal position, proceed to introduce the necessary volume of oil required.
-
Make sure that no dirt enters with the new oil.
-
Following a period of prolonged intensive use, it is recommendable to change the oil in order to extend the useful life of the jack.
-
IMPORTANT: An excess of oil to the volume required may render the jack inoperative.
-
Only use suitable hydraulic oil. Never use brake fluid.
-
When the jack is not in use, make sure the lifting arm is fully retracted to avoid corrosion. Apply an anti-corrosion product to the pistons, if appropriate.
-
Keep the jack in a clean, dry place and out of children’s reach. Remove the operating handle.
-
At the end of the useful life of the jack, drain off the oil and hand it over to an authorised agent and dispose of the jack in accordance with local regulations.
DISPOSAL
At the end of the machine’s working life, or when it can no longer be
repaired, ensure that it is disposed of according to national regulations.
Contact your local authority for details of collection schemes in your area.
In all circumstances:
- Do not dispose of tools with domestic waste.
- Do not incinerate.
- Do not abandon in the environment.
- Remove oil from the jack so it can be recycled.
CONTACT US
Draper Tools Limited, Hursley Road, Chandler’s Ford, Eastleigh, Hampshire. SO53 1 VF. U.K.
Delta International BV, Oude Graaf 8, 6002 NL, Weert, Netherlands
Helpline: (023) 8049 4344
Sales Desk: (023) 8049 4333
Internet: drapertools.com
E-mail: sales@drapertools.com
General Enquiries: (023) 8026 6355
Service/Warranty Repair Agent:
For aftersales servicing or warranty repairs, please contact the Draper Tools
Helpline for details of an agent in your local area.
YOUR DRAPER STOCKIST
©Published by Draper Tools Limited.
No part of this publication may be reproduced, stored in a retrieval system or
transmitted in any form or by any means,
electronic, mechanical photocopying, recording or otheiwise without prior
permission in writing from Draper Tools Ltd.