SPARTAN Mowers Commercial Zero Turn User Manual
- June 9, 2024
- SPARTAN
Table of Contents
Mowers Commercial Zero Turn
OPERATOR’S MANUAL
WARNING
FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY OR
DEATH.
· Read this manual completely as well as other manuals that came with your
mower. · DO NOT operate on steep slopes. To check a slope, attempt to back up
it (with the cutter deck down). If the machine can back up the slope without
the wheels slipping, reduce speed and use extreme caution. · Under no
circumstances should the machine be operated on slopes greater than 15
degrees. ALWAYS FOLLOW OSHA APPROVED OPERATION. · Stay two cut widths away
from slopes, drop offs, ditches and retaining walls. · DO NOT mow on wet
grass. Wet grass reduces traction and steering control. · Keep all shields in
place, especially the grass discharge chute. · Before performing any
maintenance or service, stop the machine and remove the spark plug wire and
ignition key. · If a mechanism becomes clogged, stop the engine before
cleaning. · Keep hands, feet, and clothing away from power-driven parts. ·
Keep others off the mower (only one person at a time)
REMEMBER – YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!
HAZARD CONTROL AND ACCIDENT PREVENTION ARE DEPENDENT UPON THE AWARENESS,
CONCERN, PRUDENCE, AND PROPER TRAINING OF THE PERSONNEL INVOLVED IN THE
OPERATION, TRANSPORT, MAINTENANCE, AND STORAGE OF THE EQUIPMENT.
Welcome to the Spartan Family
On behalf of my wife Becky and myself, along with all of us at Intimidator,
Inc., we would like to officially welcome you to the Spartan Family. We are
thrilled that you have chosen to become a part of our team. Whether you have
purchased your Spartan Mower for commercial use in your landscape company or
you just wanted to have the best mower in your neighborhood, we would like to
say, `Thank You’. Thank you for investing in, what we believe is, the greatest
mower on the planet!
We are fiercely loyal to our customers and work hard to provide the highest
quality of products, parts, and accessories at the best possible price. We
strive to create a unique experience for our customer that will differentiate
Spartan Mowers from the rest of the industry. Our Vision is to build the best
zero-turn mower on the market. We will continue to work with experts in our
field to provide a superior machine that is second to none in power,
durability, and performance. Spartan is not your average mower and we have
seen it allow owners to Take Command of their yard, their time, and their
life!
We look forward to our future together and hope to be partners for as long as
there are yards to mow.
Thank you and again, welcome to the family!
Robert & Becky Foster Intimidator, Inc. Owners
Table of Contents
1.0 General Information …………………………………………………………………………. 4 2.0
Safety……………………………………………………………………………………………….. 4 3.0 Know Your Mower
…………………………………………………………………………. 12 4.0 Mower Operation
……………………………………………………………………………. 15 5.0 Adjustments
……………………………………………………………………………………. 19 6.0 Mower Maintenance
……………………………………………………………………….. 22 7.0 Off-Season
Storage………………………………………………………………………….. 26 8.0
Troubleshooting………………………………………………………………………………. 28 9.0 Error Codes
……………………………………………………………………………………. 30 10.0 Service Record
………………………………………………………………………………. 31
Quick Reference for Routine Maintenance
Tire Pressure: Radials: 12 psi Standard: 15 psi
Oil Type: Intimidator SYN 5W-40
Hydraulic Fluid: Parker HT-100
1.0 General Information
Congratulations on the purchase of your Spartan mower. Your machine has been
carefully designed and rigorously tested to ensure the maximum in
dependability, durability, and quality for years of mowing performance. This
manual contains operating, maintenance, adjustment, and safety instructions
for your Spartan mower.
BEFORE OPERATING YOUR MOWER, CAREFULLY READ THIS MANUAL IN ITS ENTIRETY.
By following the operating, maintenance, and safety instructions, you will
prolong the life of your mower, maintain its maximum efficiency, and promote
safe operation.
If additional information is needed, or should you require trained mechanic
service, contact your authorized Spartan equipment dealer. When contacting an
authorized Spartan dealer be sure to have the model and serial numbers of your
product ready. This will allow the representative to service your request as
efficiently as possible.
Your mower model and serial numbers can be found underneath the seat on the
left side of the mower as shown in: Figure 1.0: Serial Number Location
Serial Number
Battery
For servicing, it is encouraged that you utilize your authorized Spartan
dealer.
2.0 SAFETY
2.1 Introduction
Read this manual before attempting to operate your mower.
Failure to follow these instructions may result in serious injury or death.
This manual is considered a part of the mower and should always be kept
nearby. Your mower is only as safe as the operator. Hazard control and
accident prevention are dependent upon the awareness, concern, prudence, and
proper training of the personnel involved in the operation, transport,
maintenance, and storage of the equipment. Make sure every operator is
properly trained and thoroughly familiar with all the controls before
operating the mower. If you need a new manual contact your authorized Spartan
dealer to obtain a replacement.
2.2 Signal Words
This symbol means, “Attention! Become Alert!” It appears when the following
topic is extremely important to safety. Carefully read each message involving
this symbol thoroughly and carefully.
SIGNAL WORD:
Signal words are found on the safety decals of the mower and throughout this
manual to alert the view to the existence and relative degree of the hazard
Figure 1.0: Serial Number Location
This manual is included with your mower to help ensure that the machine is
operated and maintained properly. Carefully reading and following the
instructions contained within this manual will help increase functionality and
longevity of your mower. Additional information regarding the engine can be
found in the separate Engine Owner’s Manual.
Spartan reserves the right to make necessary changes to the design without
notifying previous owners. If you notice a change and need updated
information, contact your Spartan dealer for assistance, or look on-line at:
www.spartanmowers.com. Be sure to check out the ‘Owner Info’ section under the
‘Company’ tab.
“DANGER” indicates that an extremely hazardous situation exists involving the machine that could result in a high probability of death or irreparable injury if proper precautions are not taken.
“WARNING” indicates that a hazard exists involving the machine that can result
in injury or death if proper precautions are not taken.
“CAUTION” is a reminder of safety practices involving the machine that could
result in personal injury if proper precautions are not taken.
2.3 Considerations Prior to Operation
1. Only allow responsible individuals who are thoroughly
familiar with the features and safe operation procedures of the mower to
operate this machine.
2. NEVER allow children to operate this machine.
3. DO NOT carry passengers. The mower is a single-rider
machine.
4. DO NOT operate the machine under the influence of
alcohol or drugs.
5. If the operator(s) or mechanic(s) cannot read English, it
is the owner’s responsibility to explain this material to them.
6. Clear the area to be mowed of objects that could be
picked up and thrown by the cutter blades.
7. DO NOT mow when children and/or others are present.
Be alert and turn the machine off if someone enters the mowing area
8. DO NOT wear loose fitting clothing. Loose clothing,
jewelry, and long hair can get tangled in moving parts. Wear long pants,
safety shoes, safety glasses, and restrain all long hair.
WARNING
Always wear hearing protection. Operating this machine over prolonged periods
of time without proper protection can cause loss of hearing.
9. Keep the machine and attachments in good operating
condition. Keep all shields and safety devices in place. If a shield, safety
device, or decal is defective or damaged, repair or replace it before
operating the machine.
10. Fuel is flammable; handle it with care. Fill the fuel tank
outdoors on a level surface. Never fill it indoors. Use a funnel or spout to
prevent spillage. Clean up any spillage before starting the engine.
11. DO NOT add fuel to a running or hot engine. Allow the
engine to cool for several minutes before adding fuel.
12. Only use approved containers for fuel and keep
flammable objects, open flames, and sparks away from fuel tank and fuel
container.
13. Equipment must comply with the latest requirements
per ANSI/ASAE S279 when driven on public roads
14. Do not operate mower without the side discharge chute
properly installed and in the down position or with an optional grass catcher
or mulch plate properly installed.
15. Check the blade mounting bolts at frequent intervals for
proper tightness.
16. Make sure all hydraulic fluid connections are tight and
all hydraulic hoses and lines are in good condition before starting the
machine.
2.4 Safety During Operation
Familiarize each operator with all controls and how to stop quickly
WARNING
Under no circumstances should the machine be operated on slopes greater than
15 degrees. DO NOT operate on steep slopes.
ALWAYS FOLLOW OSHA APPROVED OPERATION
Exercise extreme caution on slopes and in sharp turns to prevent tipping or
loss of control.
Start and stop smoothly to prevent tipping or loss of control. Stay two cut
widths away from slopes, drop offs, ditches, and retaining walls.
Never direct the discharge of material toward bystanders or structures.
If the mower discharge chute becomes clogged, shut off the
engine and wait for all moving parts to stop before attempting to remove the
obstruction.
WARNING
Make sure that there is no one in the operator’s seat when removing material
from the discharge chute DO NOT use your hand to dislodge the clogged
discharge chute. Use a stick or other device to remove material after the
engine has stopped and the blades have stopped moving.
Be aware of the mowing environment and terrain. Be alert for holes, rocks, and
roots as well as overhead obstructions such as low tree limbs. Inspect the
mowing area prior to mowing operations.
DO NOT mow in reverse unless necessary. Disengage power to cutter deck and
keep a lookout to the rear before backing up.
Execute turns slowly and smoothly.
Disengage power to cutter deck before crossing roads, walks, or gravel drives.
Ensure that the mowing area has adequate lighting for safe mowing operations.
NEVER raise the deck with the blades engaged.
When leaving the mower unattended, take all possible safety precautions.
Disengage the mower, lower all attachments, and set the parking brake. NEVER
leave the machine running unattended.
Inspect the machine and attachments for damage after striking a foreign
object.
CAUTION
DO NOT touch the engine or muffler while the engine is running or immediately
after stopping. These areas may be hot enough to cause burns.
DANGER
DO NOT run the engine inside a building or a confined area without proper
ventilation. Exhaust fumes are hazardous and contain carbon monoxide which can
cause brain injury and death.
Keep hands and feet away from cutter blades and moving parts.
Transport the mower using a heavy-duty trailer or truck. Ensure the trailer or
truck has all the necessary lighting and markings as required by local laws,
codes, and ordinances. Properly secure the mower with an appropriately rated
strap or chain.
Exercise caution when loading and unloading onto trailers or trucks. Use only
a single full width ramp at an angle no more than 15 degrees.
When transporting the mower, make sure the park brake is engaged, the steering
control levers are in the neutral position, the engine is off, and the wheels
have been blocked. Tie down the mower using at least two properly rated straps
attached to the frame of the mower.
Use care when approaching blind corners, shrubs, trees, or other objects that
may obscure vision.
2.5 Roll Over Protection Structure (ROPS)
WARNING
To avoid injury or death from rollover, keep the roll bar in the fully raised,
locked position and use the seat belt.
Ensure that the seat is secured to the machine.
WARNING
There is no rollover protection when the roll bar is in the down position. ·
Lower the roll bar only when absolutely necessary.
· Do not wear the seat belt when the roll bar is in the down position.
· Drive slowly and carefully.
· Raise the roll bar as soon as clearance permits.
· Check carefully for overhead clearances (i.e., branches, doorways,
electrical wires) before driving under any objects and do not contact them.
2.5.1 Lowering the Roll Bar
Important: Lower the roll bar only when absolutely necessary.
1. Remove the hairpin cotters and remove the 2 pins (Figure 2.1)
2. Lower the roll bar to the down position (Figure 2.0) 3. Install the 2 pins
and secure them with the hairpin
cotters (Figure 2.1)
Figure 2.0
2.5.2 Raising the Roll Bar
Important: Always use the seat belt with the roll bar in the raised position.
1. Remove the hairpin cotters and remove the 2 pins 2. Raise the roll bar to
the upright position, install the 2
pins, and secure them with the hairpin cotters
Hairpin Cotter
Pin Figure 2.1
2.5.3 Roll Over Protection Structure (ROPS) Safety
The ROPS is an integral safety device. Do not remove any of the ROPS
components from the machine.
Ensure that the seat belt is attached and that you can release it quickly in
an emergency.
Keep the roll bar in the fully raised and locked position and always wear your
seat belt whenever the roll bar is up.
Check carefully for overhead objects before you drive under them, and do not
contact them.
Replace damaged ROPS components. Do not repair or alter them.
There is no rollover protection when the roll bar is down.
Wheels dropping over edges, over steep banks, or into water can cause a
rollover, which may result in serious injury or death.
Do not wear the seat belt when the roll bar is down. Lower the roll bar only
when absolutely necessary; raise it as soon as clearance permits.
In the event of a rollover, take the machine to an Authorized Service Dealer
to inspect the ROPS. Use only approved accessories
2.6 Maintenance and Storage Considerations
Never adjust the machine with the engine running unless specifically
instructed to do so. If the engine is running, keep hands, feet, and clothing
away from moving parts.
Take all precautions to prevent accidental start-up when servicing or
adjusting the mower. Disengage all clutches and implements, set the parking
brake, stop the engine, and disconnect the spark plug wire. Ensure all
movement has stopped before beginning any maintenance.
Park the machine on level ground for all maintenance
Check all nuts, bolts, and screws for adequate tightness
Do not change the engine governor settings or overspeed the engine.
NEVER allow untrained personnel to service the machine
Use care when working with the mower blades
WARNING
Hydraulic fluid is under high pressure and can penetrate skin causing injury.
If hydraulic fluid is injected into the skin, it must be surgically removed
within a few hours by a doctor or gangrene may result. Keep body and hands
away from pinholes that eject hydraulic fluid under high pressure. DO NOT use
hands to check for leaks.
Relieve all pressure from the hydraulic system before performing any work on
the system.
It is recommended that only an authorized Spartan dealer perform hydraulic
system maintenance.
Remove or mark obstacles such as ditches, holes, ruts, bumps, rocks, or other
hidden hazards. Tall grass can hide obstacles. Uneven terrain could overturn
the machine.
Use extra care while operating with accessories or attachments, such as grass-
collection systems. These can change the stability of the machine and cause a
loss of control. Follow directions for counterweights.
If possible, keep the deck lowered to the ground while operating on slopes.
Raising the deck while operating on slopes can cause the machine to become
unstable.
2.7 Slope Safety
Slopes are a major factor related to loss of control and rollover accidents,
which can result in severe injury or death. The operator is responsible for
safe slope operation. Operating the machine on any slope requires extra
caution. Before using the machine on a slope, do the following:
Review and understand the slope instructions in the manual and on the
machine.
Use an angle indicator to determine the approximate slope angle of the area.
Never operate on slopes greater than 15°.
Evaluate the site conditions of the day to determine if the slope is safe
for machine operation. Use common sense and good judgment when performing this
evaluation. Changes in the terrain, such as moisture, can quickly affect the
operation of the machine on a slope.
Identify hazards at the base of the slope. Do not operate the machine near
drop-offs, ditches, embankments, water, or other hazards. The machine could
suddenly roll over if a wheel goes over the edge or the edge collapses. Keep a
safe distance (twice the width of the machine) between the machine and any
hazard. Use a walk-behind machine or a hand trimmer to mow the grass in these
areas.
Avoid starting, stopping, or turning the machine on slopes. Avoid making
sudden changes in speed or direction; turn slowly and gradually.
Do not operate a machine under any conditions where traction, steering, or
stability is in question. Be aware that operating the machine on wet grass,
across slopes, or downhill may cause the machine to lose traction. Loss of
traction to the drive wheels may result in sliding and a loss of braking and
steering. The machine can slide even if the drive wheels are stopped.
1. Safe Zone–use the machine here on slopes less than 15° or flat areas. 2. Danger Zone–use a walk-behind mower and/or a hand trimmer on slopes greater than 15° and near drop-offs or water. 3. Water
4. W = Width of the machine
5. Keep a safe distance (twice the width of the machine) between the machine
and any hazard.
Slope Indicator
You may copy this page for personal use.
g011841
1. The maximum slope you can operate the machine on is 15 degrees. Use the
slope chart to determine the degree of slope of hills before operating. Do not
operate this machine on a slope greater than 15 degrees. Fold along the
appropriate line to match the recommended slope.
2. Align this edge with a vertical surface, a tree, building, fence pole,
etc.
3. Example of how to compare slope with folded edge
2.8 Safety Warning Decals
WARNING: Read Operator’s Manual and understand Warning Decals before operating
machine.
WARNING: Roll over
Mow a safe distance (minimum of 10 feet away from drop-offs, retaining walls,
drainage ditches, embankments, water, and other types of hazards to avoid a
wheel dropping off over the edge or to avoid the ground from breaking away.
WARNING: Back over
Do not carry passengers. Always stop machine if someone enters the area.
Always be aware of what is behind the machine before backing up. Do not mow in
reverse unless necessary. Always look down and behind before and while backing
up. WARNING: Roll over
NOTE: Safety decals should enhance but not replace the safety information
contained within this manual.
WARNING: Thrown Objects hazard. Stop the machine if a person enters the work
area. Always inspect the area to be mowed for loose debris that could be
harmful to the mower or be thrown from the machine. Note any terrain that
could cause a loss of control of the machine as well as any non-movable
hazards to be avoided.
WARNING: Thrown Objects hazard. Never operate the mower deck with the
discharge deflector in the upright position or while damaged.
It is acceptable to operate the deck if a bagger or mulching system is used
that keeps debris from being discharged away from the machine.
Slow down before turning.
Do not operate on slopes greater than 15 degrees. Keep all movement on slopes
slow and gradual. Never make sudden changes in speed and direction. Do not mow
on slopes above a retaining wall or drop-off.
WARNING: Ejection
WARNING: Hot surface hazard. Do not touch hot surface and keep a safe distance
away from hazard.
WARNING: Rotating parts hazard. Keep a safe distance away from rotating parts
of the machine. Do not put any part of your body near rotating parts of the
machine
Do not operate on slopes greater than 15 degrees. Keep all movements slow and gradual when going up or down slopes.
Do not remove or modify stabilizer wheels or injury can result.
WARNING: Loss of traction/control on slopes
Shut off blades
WARNING: Battery hazard. Avoid skin contact with battery acid by wearing proper protective gear. Do not overfill battery as this can allow acid to come in contact with skin. Do not allow an open flame near the battery.
Back slowly down the slope when loss of traction occurs.
WARNING: Rotating belts and pulleys hazard. WARNING: Rotating blades hazard.
Right Control Lever
Discharge Chute Deck Height Pedal
Left Control Lever
Fuel Gauge Cup Holder
3.0 Know Your Mower
Control Panel
Operator Seat
Fuel Cap
Left Control Lever
Fuel Gauge
Fuel Tank
Parking Brake
Figure 3.0: FrontView
Parking Brake
Mower Deck
Anti-Scalp Wheels
Deck Height Pedal
Right Control Lever
Control Panel
Fuel
Figure 3.1: Cockpit View
Cap
Cup Holder
Deck Height Selector
Discharge Chute
AntiScalp Wheels
Control Panel
Right Control Arm
Left Control Arm
Parking Brake
Figure: 3.2 Front View
Mower Deck
Fuel Cap
Fuel Tank
Figure: 3.3 Cockpit View
Operator Lean Pad
Fuel Cap
Fuel Tank
Deck Height Pedal
4.0 Mower Operation
CAUTION
DO NOT operate this mower without reading this manual first. Make sure that
you know where all of the controls are on the mower and how to use them
appropriately.
Review the steps to stop quickly in the event of an emergency.
This section will familiarize you with the features and controls present on the Spartan Mower. To ensure a safe and efficient mowing experience, take the time to review these features and understand their proper use.
4.1 Operation Console
Directly to the right of the operator seat is the central systems control unit known as the Operation Console. This control panel is the hub for all tasks involving mower operation.
1 2 34
5
6
7
Figure 4.0: Operation Console
4.1.1 Instrument Identification
Deck Height Adjustment Selector
12-volt Auxiliary Plug: Supplies 12-volt power to charge accessories or
personal electronic devices.
VersaGuard PRO Console System: Electronic control panel that supplies the
operator with a variety of information (covered in the next section).
Power Take-Off (PTO): Disengages the cutter blade system when depressed. Pull
out to engage the cutter system.
Throttle Control: Variable control for engine
Engine Choke (carbureted models) Check Engine LED (diesel models) Fuse Panel
1
2
3
4
7
5
6
8
Figure 4.1 VersaGuard Console
1. LCD Information Center: – Engine hour meter – non-resettable – Mower hour
meter – non-resettable – Job timer – Clock – Tachometer (RPM) – Voltmeter –
12.0V low/15.0V high warning – Service Alert – CHG OIL
2. LCD Quick Toggle Buttons: – Press and release to toggle between modes –
Press and hold for 6 seconds to reset/clear (Display shows “00000” when reset)
Note: Console must be powered up to reset the Job Timer and Service Alert
3. LED Indicators (left to right): – Oil Alert – Low engine oil pressure –
Battery Alert – Voltage below 12V or above 15V – Operator Seat Indicator –
Neutral Indicator – Parking Brake Indicator – PTO Disengage Indicator
4. Keypad: Used to unlock and power up the console.
5. Headlight Button (when equipped): Press to turn headlights on or off (must
have headlights installed. Contact your dealer to purchase this accessory).
6. Safe-To-Start Indicator LED: This light will glow red to indicate that
startup parameters are not met. It will glow green when:
– Operator is in the seat – Parking brake is engaged – Drive Levers are in
neutral – PTO is disengaged When the light glows green it is safe to start the
mower.
7. Start/Stop Button: When startup parameters are met, pressing, and holding
this button will start the engine. Release once the engine starts.
Press the Start/Stop Button once to stop the engine.
8. Mower Deck Lift Button (when equipped): Use the up and down buttons to
raise or lower the mower deck respectively (must have power deck lift
installed. Contact your dealer to purchase this accessory).
4.2 Safety Start Interlock System
The Spartan mower boasts a safety interlock system that prevents unsafe
starting and/or operation. It prevents the engine from operating unless the
operator is in the seat, the steering control levers are in the neutral
position, the parking brake is engaged, and the PTO is disengaged. The
system’s function is to shut down the engine if the operator leaves the seat
with the cutter blades engaged and/or the steering levers not in the neutral
position and the parking brake not engaged.
WARNING
DO NOT disengage or bypass any part of the safety interlock system.
NEVER operate the mower if the safety interlock system is disconnected or
malfunctioning.
4.3 Start-up and Shutdown
1. Begin by entering your personal code into the Spartan console using the
number pad. Changing this code is discussed in a later section. When the
correct code is entered, the hours of operation will be displayed, and panel
lights will turn on. NOTE: If the incorrect code is entered, WRONG CODE will
flash on the display. The correct code must be entered before the mower can be
operated.
2. Before the mower will start, the Safe-To-Start Indicator must be green.
2.1 Sit in the operator’s seat 2.2 Engage the parking brake 2.3 Place control
arms into the neutral position 2.4 Disengage the PTO
Once these parameters are met, the Safe-To-Start Indicator will turn green.
3. If your model is carbureted, pull the choke plunger out to its maximum
height.
4. Press and hold both sides of the START/STOP button to start the engine.
Release the switch when the engine starts.
5. Once the engine is running, press the choke plunger back down to its
lowest setting. If the weather is cold, the engine
may need to run for a minute before the choke can be depressed.
NOTE: There are two switches under the START/STOP button. Both switches must
be pressed to start the engine. Only one switch must be pressed to stop the
engine.
Shut Down Procedure
1. Safely park the Spartan (see 4.4.3)
2. Disengage PTO, place control arms in neutral position, engage parking
brake, reduce throttle to lowest setting.
3. With the throttle at its lowest setting, press the START/STOP button and
wait until all moving parts of mower have stopped before dismounting.
4.3.1 Personalizing Your Key Code
The start-up code can be changed by the owner. Be sure to record your new
start-up code. Only a Spartan dealership can reset a lost or forgotten code.
The start-up code must be 1 to 12 digits long.
1. Ensure that the engine is stopped and that the PTO is disengaged (down
position).
2. Unlock the console with the current start-up code.
3. Hold buttons 1 and 2 down until “CHNGE CODE” is shown, followed by a blank
screen.
4. Enter the new key code into the console using the number buttons. If the
code is more than five digits long, only the last five digits pressed will
show on the display. NOTE: If more than 12 digits are entered the display will
show “FULL”.
5. Pull up on the PTO switch. If the new code is accepted the message “ENTER
CODE AGAIN” will be displayed. Immediately reenter the new code and push the
PTO switch down. If the system times out, begin again at step 3.
6. If the new code is entered correctly both times the display will show
“SAVED CODE” and the new code is activated. If the codes do not match, “NO
MATCH” will show and the operator must go back to step 1.
Some codes are not usable within the console system. If this is the case, “BAD
CODE” will show when the PTO switch is pulled up. Push the PTO switch back
down and begin again with step 1.
If the PTO switch is pulled without entering a code, “EMPTY CODE” will show.
Start again with step 1.
If no input is entered for 10 seconds, “TIME OUT” will be displayed. Start
again with step 1.
4.3.2 Setting the Clock
1. Unlock the console using your start-up key code.
2. Press the hourglass button repeatedly until the time-of-day clock is
displayed.
3. Press and hold the hourglass button until “SET” appears on the display.
Release the hourglass button. The time will flash
4. Use the number 1 and 4 buttons to change the time down and up
respectively. Holding the button instead of pressing and releasing will change
the time more rapidly.
5. Once the correct time is set, press the hourglass button once to save.
4.3.3 Resetting the Job Timer
1. Press the quick toggle button next to the hourglass symbol to scroll
through the timers to the Job Timer.
2. Press and hold the hourglass button for 6 seconds until the Job Timer
reads “000000”
4.3.3.1 Resetting Oil Change Alert
1. Enter your personal code to access the console NOTE: Do not start the
mower
2. Press the wrench quick toggle button to select the oil change timer
3. Press and hold the wrench quick toggle button until the display shows
“000000.”
4.4 Traveling, Maneuvering, and Mowing
IMPORTANT: Zero-turn mowers handle differently than other forms of equipment
and vehicles. It is important that you familiarize yourself with the handling
and operation of your mower in a safe, controlled area before moving on to
mowing. Find an open area, away from buildings, fences, or obstructions to
practice maneuvering the Spartan and keep the travel speed low until you build
familiarity and confidence.
A good analogy to keep in mind is that of maneuvering a shopping cart. If the
control arms are like the handlebar on a shopping cart, then the inputs to
make the cart move in different directions are the same as the inputs for the
Spartan mower.
Make all inputs slowly and smoothly. Smooth inputs will translate to a smooth
ride.
Be sure you are comfortable with the controls before engaging in mowing
operations.
Traveling Forwards
To travel forward, disengage the parking brake, pull the control levers out of
the neutral position, and slowly push both levers forward equally. Speed of
the wheels is determined by how far forward each lever is pressed. To increase
speed, push the levers further forward.
To stop, simply pull the levers back to neutral.
To turn left while moving forward, draw the left control arm backwards.
To turn right while moving forward, draw the right control arm backwards.
Traveling In Reverse
To travel in reverse, disengage the parking brake, pull the control levers out
of the neutral position, and slowly pull both levers backwards equally. Make
sure you have good visibility behind the mower and travel slowly while in
reverse.
To stop, simply push the levers back to neutral.
To turn left while moving in reverse, press the left control arm forwards.
To turn right while moving in reverse, press the right control arm forwards.
CAUTION
DO NOT mow in reverse unless absolutely necessary. Always disengage the PTO
and scan for obstacles/people before attempting to move in reverse.
4.4.1 Engaging Mower Blades
1. Press the “Tach/Volt” button on the mower console to bring up the
tachometer.
2. Move the throttle lever upwards until the RPMs are at least 3000, but do
not increase past 3200 RPM. NOTE: Diesel models have a maximum RPM of 2800.
Engage the mower blades at 2400 RPM and increase to 2800 before mowing.
3. Pull up on the yellow switch on the console to the engaged position. NOTE:
As the clutch plates engage to transfer energy from the engine to the mower
blades there may be a squealing noise. This is normal.
4. To disengage the mower blades, press the yellow switch on the console back
down to the disengage position.
5. While mowing, always run the engine at full throttle. The mower is
designed to cut most effectively with the throttle at maximum. If the engine
begins to bog down, vary your travel speed to allow the mower to cut at
maximum RPM.
4.4.1.1 Removing Clogged Material
DANGER
NEVER PUT ANY PART OF YOUR BODY INTO THE DISCHARGE CHUTE FOR ANY REASON
Completely shut down the mower. Use a stick or other long implement to remove
any clogged material and then resume normal mowing operations.
4.4.2 Adjusting Mower Deck Height
WARNING
DO NOT adjust the mower deck height with the cutting blades engaged. Only
adjust the cutting height AFTER disengaging the PTO.
For models equipped with the rotary selector:
Disengage the mower blades
Press the deck height adjustment pedal all the way forward with your right
foot and hold it in place.
While holding the pedal down, use your right hand to turn the deck height
adjustment knob to the desired cut height.
Once the desired height has been selected, slowly release the foot pedal.
For models with the pin selector: Disengage the mower blades
Press the deck height adjustment pedal all the way.
Move the deck height selector pin to the desired cutting height hole.
Press the deck height adjustment pedal all the way to unlock, and slowly lower
it to its new cutting position.
NOTE: For mower equipped with both rotary and pin selectors follow both
instructions and ensure rotary and pin selector match in height.
Figure 4.2 Deck Height Selectors
4.4.3 Towing
WARNING
Exercise caution while towing equipment with your zero-turn mower. Because of
its unique handling abilities, severe injury and/or damage to property could
result from improper towing
NEVER allow passengers in towed equipment. Only tow if your machine has a
hitch designed for towing operations. Only attach equipment to the appropriate
hitch point. NEVER tow on slopes. Travel slowly and allow extra distance for
stopping. Follow all manufacturer instructions for towed equipment. Performing
zero-radius turns with equipment attached to the tow points may cause damage
to the equipment and to your mower.
4.4.4 Parking
With the mower blades disengaged, select a level surface on which to park the
mower. DO NOT park on a slope. Position control levers in the neutral lock
position. Reduce the throttle to idle speed (lowest setting). Lock the parking
brake. Press the “START/STOP” button on the console. Remain in the operator’s
seat until all moving parts of the mower have stopped.
ENGAGED
DISENGAGED
Figure 4.3: Parking Brake
4.4.5 Transporting Your Spartan
WARNING
Use extreme caution while executing all operations involved in the hauling of
your Spartan mower such as: Loading, unloading, and transportation.
Use only a single, full width ramp; Do not use individual ramps for each side
of the machine.
1. Be sure to utilize a trailer that is properly rated to haul the weight of
your spartan mower.
2. When loading and unloading your mower, make sure that the ramp angle does
not exceed 15 degrees between the ramp and the ground.
3. Be sure to secure the mower using at least two appropriately rated straps
or chains attached directly to the frame, being sure to follow the
manufacturer’s recommendations.
4. Make sure that the control arms are in the neutral position, the parking
brake is engaged, and the wheels have been blocked.
5.0 Adjustments
There are multiple features on your Spartan that are adjustable to suit the
needs of different operators. Before making any of these adjustments, make
sure that your machine is parked on level ground with the engine off, PTO
disengaged, and parking brake on.
5.1 Seat Adjustment
Basic Seat
1. Pull the seat adjustment lever under the left side of the operator’s seat
out to the left.
2. Slide the seat forward or backward to the desired position.
3. Release the lever to lock the seat in place.
Seat Adjustment Lever
Figure 5.0: Seat Adjustment Lever
Spartan Suspension TecsPak Seat
1. For forward and backward adjustment, follow the steps for the Basic Seat.
2. To adjust the seat for varying operator weight first raise the seat.
Locate the seat release lever at the back-left of the operator’s seat. Press
the lever down and press the seat forward to access the chassis
3. Beneath the seat is the seat base assembly which includes two black rubber
cones. Adjusting these cones forward and backward will allow you to customize
the seat suspension for operators of varying weights.
Figure 5.1: Seat Suspension
1. To adjust the cones, loosen the soft grip knob located underneath each
cone. NOTE: only loosen the knobs
enough to allow the cones to move.
2. Move the cones forward or backwards to align them with the appropriate
weight setting as indicated by the measurement decal. Make sure that the cones
are aligned evenly.
3. Tighten the cone knobs and lower the seat back into place.
5.2 Adjusting the Control Levers
WARNING
DO NOT adjust any part of the control lever assembly while the mower is
running. Safely park the mower and shut it down completely before attempting
any adjustments.
NOTE: The control levers are only adjustable if your mower is equipped with
the Soft Knob Adjustable Arms.
1. Adjust the seat to the ideal position
2. Loosen the soft knob on the lever assembly.
Soft Knob
either side of the mower.
Figure 5.3: Drive Arm Linkage To adjust the length of the rods, loosen the hex
nuts at both ends of the rod. Rotate the rod body to either lengthen or
shorten the assembly depending on the adjustment required. Once the adjustment
is finished, tighten the hex nuts at both ends of the drive rod assembly.
After adjustment, check that the drive arms are even while in the neutral
position and that any creep or track issues have been resolved. Both drive
arms should be allowed to move forward and backward with a full range of
motion. If any issues persist or the drive rods are unable to be adjusted due
to damage, contact your authorized Spartan dealer If you notice that the mower
tracks left or right when both levers are pressed forwards an equal amount,
the drive arm stops may need adjustment. Before adjusting the drive arm stops,
ensure that your tires are inflated to the appropriate pressure.
Figure 5.2: Control Lever Knobs
1. Adjust the top portion of the control lever to the appropriate operating
position.
2. Tighten the soft knob and repeat on the opposite lever. Ensure that the
levers are even before operating the mower.
5.2.1 Adjusting Control Lever Input
If you begin to experience creep in either wheel while the control levers are
in their neutral position, you may need to adjust the linkage between the
control levers and the hydraulic transmissions.
Locate the drive arm rods located beneath the operator’s seat on
Figure 5.4: Control Lever Stop
If the mower tracks left during forward movement, the righthand wheel is
traveling faster and must be limited to correct the issue. Locate the drive
arm stop on top of the mower seat base assembly.
Loosen the lock nut and adjust the bolt in or out as needed
Tighten the lock nut and test the mower travel to ensure that the issue has
been resolved.
5.3 Deck Leveling
NOTE: It is especially important to park your mower on flat, level ground for
accuracy of the deck leveling procedure.
Begin by raising the deck to its highest position
Locate the four deck mounting brackets, shown below in the red boxes.
Adjust the bottom nuts for the front of the deck in the same manner as the
rear. the front edge of the deck should measure 4 1/2″ to the ground. Double
check both sides of the deck for evenness and tighten the top bolts.
5.4 Moving a Stalled Mower
Locate the bypass valves on each hydrostatic drive unit underneath the mower.
The area is highlighted below.
Figure 5.5: Deck Mounting Hardware
For RT/SRT models, loosen the nut located flush with the top of the mower deck
to allow for adjustment. For RZ models, loosen the nut on the outside of the
deck mounting bracket to allow for adjustment.
Loosen this nut To allow for adjustment of the deck
Figure 5.8: Transmission Location
Figure 5.6: RT/SRT Mounting Hardware
Loosen this nut To allow for adjustment of the deck
Figure 5.7: RZ Mounting Hardware Beginning with the rear mounting hardware,
adjust the nuts on the inside of the deck up or down to raise or lower the
deck. The bottom of the rear edge of the deck should measure 4 3/4″ to the
ground. Double check that both sides of the deck match this measurement, and
then tighten the top nuts.
Figure 5.9: Transmission Dump Valve
When looking at the drives from the front, the bypass valve levers will both
point to the right when the mower is operating normally.
Move both levers to the left. This will put the drive units into neutral.
Move the mower by hand to the desired location.
Switch the bypass valve levers back to their original positions.
5.5 Parking Brake Adjustment
If you notice that the parking brake will not lock into place, slips
out of lock, or is impossible to depress fully it may need adjustment.
1. The mower’s parking brake linkage, which connects the parking brake pedal
assembly to the parking brake bracket, is located under the operator’s seat.
2. The adjustable portion of the linkage is found between the two hydraulic
drives where the link meets the parking brake bracket.
3. Loosen the nut on the front of the bracket. Tighten or loosen the rear nut
to lengthen or shorten the linkage depending on your requirements.
4. Re-tighten the front nut to secure the assembly. 5. Before operation, test
the parking brake to ensure that it
is functioning correctly.
Parking Brake Linkage
Any tire replacement must be an approved tire purchased from an authorized
Spartan dealer. Warranty claims will be denied on any mower equipped with
unapproved tires.
6.3 Lubrication
Use SAE multi-purpose grease for lubrication on: – Deck lift block – Anti-
scalp wheels – Deck idler pulley – Pump idler pulley
Deck Height Zerks
Figure 5.10: Under Seat View
6.0 Mower Maintenance
Regular maintenance is the best method to prevent expensive major repairs or
extended downtime. This section covers suggested maintenance procedures that
should be performed on a regular basis. All replacement parts must be OEM
parts obtained through authorized Spartan dealers. NOTE: Always practice good
safety habits while performing any maintenance. Refer to section: 2.0 Safety
for more detailed safety information.
6.1 Best Practices
Pay close attention to your mower during all mowing operations. Remain alert
for any unusual noises, poor handling, or any other signal that there is a
problem with the mower system.
Inspect the mower before each use for excess grease, dirt, grass clippings,
loose wires, loose hose connections, or any other abnormal conditions.
The maintenance schedule applies to normal operating conditions. If you
operate your mower under severe conditions, such as sustained high-load, high-
temperature operation, unusually wet, or dusty conditions, consult your
servicing dealer for recommendations applicable to your individual maintenance
needs.
6.2 Tires
For accurate and consistent mow quality, keep the tires properly inflated to
the recommended pressure: Front Wheels: 8 psi Rear Wheels: 12 psi NOTE: Tweels
do not require to be inflated.
Figure 6.0: Deck Height Zerks
Deck Idler Zerk
Figure 6.1: Deck Idler Zerk Pump Idler Zerk
Figure 6.2: Pump Idler Zerk
6.4 Electrical System
The Spartan mower electrical system is a 12-volt, negative ground. Recommended
battery: Garden tractor BCI group 45 with a 480 or higher cranking AMP rating.
Master Fuse
Master Fuse
Battery
Positive Terminal Leads
Figure 6.3 Master Fuse The Spartan has a 30-amp main fuse located on the
positive battery lead. The main fuse provides protection for the entire
electrical system. Electrical System Fuses The fuse array is in the gap
between the operator’s seat and the right-hand console. Your mower will have
between two and four fuses Each fuse protects an individual system on the
mower. If an electrical system fails on your mower, be sure to examine the
fuses and replace any that are tripped using an appropriate replacement.
6.4.1 Battery Care
WARNING
Lead-acid batteries produce flammable and explosive gases. Provide proper
ventilation and DO NOT expose the battery to any kind of flame, arc, or ember.
Battery posts, terminals, and related items contain lead which is known to
cause cancer and reproductive harm. Wash hands after handling.
Electric storage battery fluid contains sulfuric acid which is poison and can
cause SEVERE chemical burns. Avoid contact with battery fluid and do not tip
any battery beyond 45 degrees.
Call the American Association of Poison Control Centers if contact with
battery fluid occurs immediately at 1
800-222-1222.
6.4.1.1 Charging the Battery
Refer to the battery charger’s manual for more specific instructions
If the mower’s alternator is operating normally the battery will maintain a
charge through normal operation. If the battery has been completely discharged
for an extended period, the alternator may not be able to recharge the battery
and a battery charger will be required. NOTE: DO NOT charge a frozen battery
as it may explode and cause injury. Allow the battery to warm up before
attaching it to a charger.
Remove the battery from the machine whenever possible to charge the battery.
6.4.1.2 Jump Starting
Make sure that the booster battery used for jumping is a 12-volt type. If a
vehicle is used to jump start the mower it must have a negative ground system.
1. Connect the positive cable to the positive battery post.
2. Connect the negative cable to the negative battery post.
3. Jump start the mower with the battery or start the vehicle to be utilized
and then start the mower.
4. Remove the negative cable from the negative battery post.
5. Remove the positive cable from the positive battery post
6.5 Hydraulic System
WARNING
Hydraulic fluid is under high pressure and can penetrate skin causing injury.
If hydraulic fluid is injected into the skin, it must be surgically removed
within a few hours by a doctor or gangrene may result. Keep body and hands
away from pinholes that eject hydraulic fluid under high pressure. DO NOT use
hands to check for leaks.
Relieve all pressure from the hydraulic system before performing any work on
the system.
It is recommended that only an authorized Spartan dealer perform hydraulic
system maintenance.
Important: NEVER use non-recommended fluid in this system. Only use Parker
HT-1000 Hydraulic Fluid. Remember, dirt is the primary enemy of a properly
functioning hydraulic system.
Only check hydraulic oil when the system is cold. If the mower has been
operating, allow it to cool for at least 2 hours.
To check hydraulic oil level park the mower safely on a flat surface. Wipe
dirt and debris from around the reservoir cap and remove the cap. The dipstick
should indicate1/16″-1/8″ if the oil level is correct.
6.6 Fuel System
WARNING
Use extreme care when handling gasoline. Gasoline is extremely flammable, and
the vapors are explosive.
DO NOT remove the fuel cap or attempt to fill the fuel tank while the engine
is running or while the engine is hot.
Keep all flames and sparks away from fuel.
Over filling the fuel tank could result in dangerous spills or property
damage. Clean up all spills immediately.
Your mower’s fuel tank is located on the left side of the operator’s seat. The
fuel capacity for your mower depends on the model:
– RZ – 5 gal. – RZ-HD and RT – 9.5 gal. – SRT – 9.5 gal. – KG- 12 gal. – KGZ-
16 gal.
Fuel Gauge
Fuel Cap
Figure 6.4: Fuel Structures
6.7 Engine Maintenance
WARNING
Engine components will be hot if the engine has been running. Allow the engine
to cool before performing any engine maintenance. Always wear the appropriate
PPE to prevent burns or exposure to engine oil.
For more specific information concerning your mower’s engine, reference the
included engine manual or go to the Owner’s section of the Spartan website at:
https://spartanmowers.com/company/owner-info/
The first oil change is required after the first 25 hours of operation. The
control panel will show “CHG OIL” at 20 hours, and “CHG OIL NOW” at 25.
Following the first oil change, perform an oil change every 100 hours of
operation. Only use the recommended oil found in your mower’s specific engine
manual.
Changing the Engine Oil:
1. Clean the area around oil fill cap. Remove the drain plug and the oil fill
cap. Allow oil to drain completely into an approved container.
2. Clean the area around the oil filter and position a container underneath
to catch any oil. Remove the filter. Wipe off the mounting area and reinstall
the drain plug. Tighten to specific
3. Apply a thin film of clean oil to the new oil filter gasket and install.
Refer to instructions on oil filter for proper installation.
4. Fill crankcase with new oil to the appropriate level and replace oil fill
cap.
5. Start the engine and check for leaks. Stop the engine to correct any leaks
and recheck the oil level.
6. Dispose of used oil and filter in accordance with local ordinances.
Air Cleaner Maintenance
CAUTION
DO NOT run the engine with the air cleaner removed.
Proper maintenance of the engine air cleaner is essential to engine
performance and longevity. Be sure to reference your specific engine manual
for proper servicing of your mower’s air cleaner system.
Air cleaner maintenance intervals are found in the maintenance interval chart,
however, the environment in which the mower is operated is the primary factor
in determining when the air cleaner system must be serviced. For excessively
dusty conditions the air cleaner may need to be serviced more often. Refer to
your mower’s specific engine manual for more information. To Inspect the Air
Cleaner System:
1. Unhook the clamps securing the air cleaner housing.
2. Remove the air cleaner and inspect.
3. Properly clean or replace the filter elements as recommended by your
mower’s specific engine manual.
4. Reassemble the air cleaner system and secure it with the clamps.
6.8 Belts
The following list details the appropriate belt for each location on the
mower. It is recommended that you consult a Spartan dealer to ensure that the
correct belt is used for replacement. Always use OEM parts offered through
your authorized Spartan dealer.
Belt
Intimidator Part#
54″ Deck Belt……………………………………………………461-0001-00 61″ Deck Belt……………………………………………………461-0002-00 72″ Deck Belt……………………………………………………461-0003-00 RZ 54/61″/RT Pump Belt (Non-Tuff Torque) ……….461-0004-00 SRT-PRO/SRT-HD Pump Belt……………………………461-0005-00 SRT-XD Pump Belt …………………………………………..461-0006-00 48″ Deck Belt……………………………………………………461-0009-00 Diesel Mower Pump Belt ……………………………………461-0013-00 Diesel Mower 61″ Deck Belt ………………………………461-0014-00 Tuff Torque Mower Pump Belt……………………………461-0015-00 42″ Deck Belt……………………………………………………461-0016-00 54″ KG Deck Belt ……………………………………………..461-0017-00 61″ KG Deck Belt ……………………………………………..461-0018-00 KG Drive Belt …………………………………………………..461-0019-00 KGZ-XD Pump Belt ………………………………………….461-0016-00 61″ KGZ-XD Deck Belt …………………………………….461-0017-00
6.9 Mower Blade Maintenance
WARNING
Mower cutting blades are sharp and can cause severe injury. Always wrap the
blades with heavy cloth and/or wear heavy gloves while servicing them.
The key to a clean, professional cut is sharp mowing blades. Sharp blades will
not only enhance the quality of the turf but allow the engine to function at
maximum efficiency. Check your blades daily for sharpness and after each
accidental contact with a heavy object. Immediately replace any blade which is
bent, cracked, or broken.
To remove:
1. Hold the blade in place and remove the 5/8″ bolt at the bottom of the
blade spindle. (15/16″ wrench
Sharpening:
Utilize a bench grinder, or angle grinder with a sturdy vise to sharpen your
mower blades. Follow the existing bevel and only sharpen the blades from the
top. DO NOT grind the blade down past 1/3 of its original depth. Always use
Spartan OEM blades for maximum performance.
Follow this angle for sharpening
Figure 6.5: Mower Blade Edge Balancing: Before blades are re-installed on the
mower, they must be properly balanced. Balancing tools can be found at most
hardware supply stores and are the recommended method for balancing blades.
Alternatively, you can place the mower blade onto a vertical 5/8″ bolt and
observe any imbalance. Always correct imbalances before reinstalling the mower
blades. Replacing Mower Blades: Before reinstalling each blade, lay it on a
flat surface to ensure that it is flat. Any distorted blades must be replaced.
Do not reuse any hardware that is cracked, flattened, stripped, or excessively
worn. The curved section of the blade must point up and into the mower deck.
Torque mounting bolts to 115-120 ft-lbs. Spin the blades manually before any
mower operation to ensure that the blades will not hit each other or any other
part of the deck.
Figure 6.6: Mounted Mower Blade
6.10 Maintenance Schedule
Regular maintenance is crucial to the longevity of the service life of your
Spartan mower. These intervals are recommendations for any equipment used
under ideal conditions. If your machine is exposed to excessive moisture,
dust, cold, or other stresses it is advised that you perform maintenance
procedures more regularly than outlined below. Before Each Use:
– General Inspection: Visually inspect unit for loose hardware and/or damaged
parts.
– Check for battery connection/damage. – Check blades – Check engine oil and
hydraulic pump oil – Check fuel level – Clean engine and transaxle compartment
– Check tire pressure with a gauge – Clean engine exterior, paying special
attention to the oil
cooler and blower housing. – Visually inspect ROPS and mounting hardware –
Clean grass off deck and muffler cover
Monthly:
– Grease deck height pivots – Grease front wheel bearings – Grease deck idler
pulley – Grease pump idler pulley – Grease anti-scalp wheels – Check pump &
deck belt tension and condition
Every 100 Hours:
– Change engine oil and filter – Tighten lug nuts on wheels
Every 200 Hours:
– Change Fuel Filter
7.0 Off-Season Storage
CAUTION
Failure to follow the instructions in this section can lead to poor engine
performance and engine damage.
Carefully read and follow all guidelines if your mower will be out of service
for any extended period of time.
For more information refer to the included engine specific manual that came
with your mower.
7.1 General Preparation
1. Clean the mower using mild soap and water. Remove all grass, dirt, and
trash. NOTE: DO NOT pressure wash the machine. Avoid washing the control panel
and electronic components with excessive water.
2. Touch up any spots where paint has worn away and bare metal is exposed.
3. Check the mower for any components that need to be replaced and order them
from your authorized Spartan dealer.
4. Thoroughly lubricate all components according to section 6.3 Lubrication.
5. Store the mower in a clean, dry place that is protected from the elements.
7.2 Engine Preparation
NOTE: For specific engine storage guidelines refer to your mower’s engine
manual. Proper storage is essential to your mower engine’s performance and
longevity.
1. Fuel becomes stale after 30 days and can damage parts of your engine. If
you are not going to drain the fuel from your engine a fuel stabilizer must be
used. Add the stabilizer according to instructions and run the engine for 2
minutes to circulate the stabilizer throughout the fuel system.
2. If no stabilizer is used, fuel must be drained into an approved container.
Then run the engine until it stalls from lack of fuel.
3. Change the oil and oil filter while the engine is still warm.
4. Replace the fuel filter if it has not been replaced in the previous 200
hours.
5. Remove the spark plugs and pour a teaspoon of clean engine oil into each
spark plug hole. Replace the spark plugs but do not reattach leads. Crank the
engine with the starter several times to distribute oil throughout the
cylinders.
6. Clean cylinders, fins, blower, housing, and muffler to remove dirt and
chaff.
7. Wipe the exterior of the engine with a clean oily cloth.
8. Ensure that all caps are secure.
7.3 Battery Preparation
When the mower will not be used for extended periods, it is best to disconnect
the battery and store it separately from the machine.
WARNING
Lead-acid batteries produce flammable and explosive gases. Provide proper
ventilation and DO NOT expose the battery to any kind of flame, arc, or ember.
Battery posts, terminals, and related items contain lead which is known to
cause cancer and reproductive harm. Wash hands after handling.
Electric storage battery fluid contains sulfuric acid which is poison and can
cause SEVERE chemical burns. Avoid contact with battery fluid and do not tip
any battery beyond 45 degrees.
1. Disconnect and remove the battery from the mower.
2. Clean the battery, connectors, and terminals of any debris or corrosion.
3. Charge the battery, if necessary.
4. Store the battery where it will not be exposed to extreme temperatures or
water. A cool, dry place is ideal.
5. Always keep the battery fully charged, especially when the temperature is
below freezing (32 degrees Fahrenheit).
7.4 New Season Preparation
Before starting the mower following storage, follow these service instructions
to maintain mower efficiency and longevity.
1. Clean the mower, removing dirt and debris. Take special care to remove any
debris from around the engine and muffler assembly (compressed air is
recommended).
2. Ensure that engine oil and hydraulic fluid levels are correct.
3. Install fully charged battery and attach the battery cables.
4. Fill the fuel tank with fresh fuel. Start the engine and run the machine
at half throttle for 5 minutes. Check steering control levers. Stop the engine
and check for any loose fittings, leaks, or any other problems.
5. Check that all bolts are tight, and all pins are secure.
6. Install all safety shields. Review safety precautions.
7. Check and inflate tires to proper pressure.
8.0 Troubleshooting
TROUBLE
POSSIBLE CAUSE
SOLUTIONS
Engine will not crank
Engine cranks, but will not start or will not keep running
1. Safety switches not depressed
2. Battery installed incorrectly 3. Battery is dead or weak 4. Blown fuse or
circuit breaker 5. Engine ground wire loose 6. Starter solenoid malfunction
1. Throttle or choke not in starting position 2. Dirty fuel cleaner 3. Fuel
valve is off 4. Dirt, water, or stale fuel in the fuel system
1. Restrictions in air cleaner
Loss of power or system will
2. Tow valve open
not operate in either direction
3. Worn traction drive belt
4. Air in system
5. Internal interference, leakage in
wheel motor, or poor compression
1. Engine speed low
Mower will not discharge grass and/ or 2. Cutting height set too low
cuts unevenly
3. Blades short or dull
4. Underside of deck is dirty
5. Bad tire pressure
6. Blade is bent
1. Low oil level
Low engine oil pressure
2. Oil diluted or too light
3. Failed oil pump
Mower is jerky when starting or only 1. Steering control linkage needs
operates in one direction
adjustment
2. Transaxle component faulty
3. Tow valves not completely closed
4. Loose steering linkage
1. Check all four safety switches. 2. Remove battery and reinstall
correctly. Consult a dealership if needed.
3. Recharge or replace battery. 4. Replace damaged part. 5. Tighten ground
wire.
1. Put throttle or choke into starting position and handles in neutral and
press break. The console will indicate a problem. 2. Replace cleaner. 3. Open
fuel valve. 4. Contact dealer. 1. Service air cleaner. 2. Close tow valve. 3.
Replace traction drive belt. 4. Check filter and fittings. 5. Contact dealer.
1. Drive the machines faster. 2. Raise the cutting height setting. 3. Sharpen
or replace blades. 4. Clean under the deck. 5. Adjust air pressure. 6. See
dealer. 1. Add oil. 2. Change oil and check for source of contamination. 3.
Contact dealer.
1. Adjust linkage. 2. Contact dealer. 3. Close tow valves. 4. Tighten
linkage.
TROUBLE
POSSIBLE CAUSE
SOLUTIONS
Abnormal Vibration Blades Do Not Rotate
1. Engine mounting bolts are loose 2. Engine pulley, or blade pulley is loose 3. Engine pulley is damaged 4. Cutting blade is bent 5. A blade mounting bolt is loose 6. Spindle bearing is worn or loose 7. Spindle is bent 1. Deck drive belt is worn, loose or broken 2. Deck drive belt is off the pulley 3. Electric clutch is not engaging
1. Tighten engine mounting bolts. 2. Tighten appropriate pulley. 3. Contact
dealer. 4. Install new cutting blade. 5. Tighten mounting bolt. 6. Replace or
tighten spindle bearing. 7. Contact dealer.
1. Install a new deck drive belt. 2. Install the deck drive belt and check
for a reason. 3. Contact dealer.
Mower veers in one direction or creeps when in neutral or parked
position
1. Steering linkage needs adjustment 2. Loose steering linkage 3. Tires
improperly inflated 4. Transaxle component faulty 5. Steering linkage out of
adjustment 6. Brakes need adjustment
1. Adjust linkage. 2. Tighten linkage. 3. Adjust air pressure. 4. Contact dealer. 5. Adjust steering linkage. 6. Adjust parking brakes.
9.0 Error Codes
2.12 CONSOLE DIAGNOSTICS – When a fault is detected by the console it is
displayed on the LCD as a numeric code. Below is a chart of the error codes
and potential sources.
Note: Some maintenance must be performed by authorized Spartan technicians. Be
sure to familiarize yourself with your mower’s warranty.
ERROR CODE # Description
10
Continuous PTO clutch current too high check PTO clutch coil resistance.
11
Function inhibited because continuous system current too high.
12
Check battery condition and connections, check starter solenoid wiring for shorts.
13
Check battery condition and connections, check PTO and PTO wiring for shorts.
14
Check battery condition and connections, check fuel solenoid and fuel solenoid wiring for shorts.
15
Check headlight wiring for shorts.
16
Check battery condition and connections, check deck motor and wiring for shorts.
17
Check battery condition and connections.
18
Check battery condition and connections, check starter and fuel solenoid connections for shorts.
19
Check battery condition and connections, check PTO and PTO wiring for shorts.
20
Check battery connections, check fuel solenoid and wiring for shorts.
21
Check battery connections, check headlight wiring for shorts.
22
Check battery condition and connections, check deck motor and wiring for shorts.
23
Check battery condition and connections, check all wiring for shorts.
24
Excessive system current.
25
Check PTO current.
26
Excessive system current.
27
Excessive system current, check headlight.
28
Excessive system current, check for binding deck lift or problem with motor.
29
Excessive system current.
30
Console internal fault.
39
Console internal fault, some or all power functions inhibited.
40
Console internal fault.
41
Console internal fault.
42
Check PTO wiring.
43
Check PTO wiring.
44
Low PTO on current, check PTO wiring and connections.
45
Console internal fault.
DATE
10.0 Service Record
SERVICE
DATE
SERVICE
Operator Responsibility: You are responsible for reading and fully
understanding the content within this manual prior to
operating your mower. Any accidents that occur are the responsibility of the
owner.