DRAPER 16877 Air Riveter Instruction Manual
- June 9, 2024
- DRAPER
Table of Contents
DRAPER 16877 Air Riveter
Preface
- These are the original product instructions. This document is part of the product; retain it for the life of the product, passing it on to subsequent holders. Read this manual in full before attempting to assemble, operate, or maintain this product.
- This Draper Tools manual describes the purpose of the product and contains all the necessary information to ensure its correct and safe use. Following all the instructions and guidance in this manual will ensure the safety of both the product and the operator and increase the lifespan of the product.
- All photographs and drawings within this manual are supplied by Draper Tools to help illustrate the correct operation of the product.
- Every effort has been made to ensure the information contained in this manual is accurate. However, Draper Tools reserves the right to amend this document without prior warning. Always use the latest version of the product manual.
Product Reference
- User Manual for Air Riveter
- Stock Nos.: 16851. 16877
- Part Nos.: DAT-AR, DAT-ARK
Revisions
Version 1: April 2022 First release
As our manuals are continually updated, always ensure that the latest version is used.
Download the latest version from:
drapertools.com/manuals.
Understanding the Safety of Content
- WARNING!- Situations or actions that may result in personal injury or death.
- CAUTION!- Situations or actions that may result in damage to the product or surroundings.
- Important: – Information or instructions of particular importance.
Copyright© Notice
Copyright© Draper Tools Limited.
Permission is granted to reproduce this manual for personal and educational use ONLY. Commercial copying, redistribution, hiring, or lending is strictly prohibited. No part of this manual may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited. In all cases, this copyright notice must remain intact.
Warranty
Draper Tools products are carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship. Should the tool develop a fault, return the complete tool to your nearest distributor or contact Draper Tools directly. Contact information can be found at the back of this manual.
Proof of purchase must be provided. If. upon inspection, it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This warranty period covers parts and labour for six months from the date of purchase. Where tools have been hired out, the warranty period Covers 90 days from the date of purchase.
This warranty does not apply to any consumable parts, batteries or normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any person other than the authorized Draper Tools repair agent. In all cases, to make a claim for faulty workmanship materials within the standard warranty period, please contact or return the product to the place of purchase. Proof of purchase may be required.
If the place of purchase is no longer trading or if you experience any difficulties with your warranty, please contact Customer Services with the product details and your proof of purchase. Contact details can be found at the back of this manual. If the tool is not covered by the terms of this warranty, repairs and carriage charges will be quoted and charged accordingly. This warranty supersedes any other guarantees expressed or implied and variations of its terms are not authorized.
Your Draper Tools guarantee is not effective until you can produce, upon request, a dated receipt or invoice to verify your purchase within the guarantee period. Please note that this warranty is an additional benefit and does not affect your statutory rights.
Draper Tools Limited
Product Introduction
Scope
This air riveter is designed for joining appropriate malleable materials using
non-threaded mechanical fasteners (rivets) of the specified sizes as part of
domestic and light-duty commercial use. Any other application beyond the
conditions established for use will be considered misuse. Draper Tools accepts
no responsibility for the improper use of this product.
Important: This air riveter is suitable for use with aluminum and stainless steel rivets.
WARNING! This product is not a toy and must be respected.
Read this manual in full before attempting to assemble, operate or maintain
the product. and retain it for later use.
Specification
Specification|
---|---
Stock No.| 16851| 16877
Part No.| DAT-AR| DAT-ARK
Operating air pressure:| 60-100psi (4.1-7bar)| 60-90psi (4.1-6.2bar)
Minimum airline size:| 3/8″ID| 3/8″ID
Air inlet:| 1/4″ BSP| 1/4″ BSP
Riveting capacity:| 2.4, 3.2, 4.0, 4.8, and 6.4mm| 2.4, 3.2, 4.0, and 4.8mm
Weight (tool only):| 2kg| 1.6kg
Health and Safety Information
Important:
Read and understand all Health and Safety instructions and assess any
associated risks before attempting to assemble, operate, maintain or repair
this product. Non-compliance with these instructions may result in injury or
damage to the user or the product.
General Safety Instructions
-
Only authorised personnel who have carefully read and understood this manual may operate, adjust and repair this product.
-
Use the product only in the manner instructed in this manual.
- ONLY use this riveter with the size and type of accessories and consumables detailed in this manual.
-
Always wear adequate eye and face protection when using this product.
-
Always ensure that the working area is well-illuminated and free from obstructions.
-
Keep bystanders at a safe distance during the operation.
-
DO NOT modify this product in any way.
-
Inspect the product for signs of damage and wear before each use.
WARNING! Do not use this product if it is damaged or has been modified. -
This product does not emit noise that exceeds a level of 70dB(A) during operation.
General Safety Instructions for NonElectric Assembly Tools
- Keep the air line hose tidy to avoid creating a trip hazard.
- Holes in the workpiece must be pre-drilled before rivets are installed.
- Ensure that the workpiece is securely fixed during operation.
- Repetitive or extended use of this product may cause discomfort to the hands, arms and shoulders.
- Take breaks as necessary to relieve discomfort.
Additional Safety Instructions for Air Tools
-
Compressed air can cause severe injury.
- Always turn off and disconnect the air supply before making any adjustments to this product.
- NEVER direct this product toward yourself or others.
- Ensure that compressed air is not blocked by or in contact with any part of your body.
-
It is recommended that a whip hose is used between the tool and the air supply to reduce vibration.
CAUTION! Whipping hoses can cause severe injury. Always check for and replace damaged or lose hoses and fittings. -
Ensure that the product is compatible with the air supply before use.
-
Ensure all connections are securely tightened.
-
DO NOT exceed the maximum stated air pressure.
-
Maintain awareness of projectiles from the product exhaust.
-
DO NOT obstruct the ability of the trigger to release once depressed.
-
NEVER carry the tool by the hose.
Residual Risk
The safety instructions in this manual cannot account for all possible
conditions and situations that may occur. Exercise common sense and caution
when using this product and protect against any additional conceivable risks.
Identification and Unpacking
Product Overview
- Trigger
- Headcover
- Nosepiece
- Exhaust and tailpipe grip
- Airline inlet
- Rubber guard (Stock No. 16851 only)
What’s in The Box
Carefully remove the product from the packaging and examine it for any signs of damage that may have occurred during shipment.
Before assembling the product. lay the contents out and check them against the
parts shown below. If any part is damaged or missing, do not attempt to use
the product. Please contact the Draper Helpline; contact details can be found
at the back of this manual. 
- A. 1 x Air riveter
- B. 1 x Spanner tool for Stock No.16851 (Stock No. 16851 only)
- B1. Headcover ring spanner
- B2. Jaw mechanism spanner
- B3. Base cap removal pins
- B4. Nosepiece ring spanner
- C. 1 x Spanner tool for Stock No.16877 (Stock No. 16877 only)
- C1. Headcover ring spanner
- C2. Nosepiece ring spanner
- C3. Jaw mechanism spanner
- D. 1 x Spanner Gauge
- D1. Lock nut spanner
- D2. Jaw mechanism spanner
- D3. Gauge
- E. 1 x Exhaust tailpipe
- F. 1 x Swivel connector (1/4″ thread)
- G. 1 xAir line coupling
- H. Nosepieces (2.4, 3.2, 4.0, 4.8, 6.4mm)
- 5 xfor Stock No. 16851 (2.4, 3.2, 4.0, 4.8, 6.4mm)
- 4xfor Stock No. 16877 (2.4, 3.2, 4.0, 4.8mm)
- I. 3 x Spare jaw pieces
- J. 1 x Oil dispenser (empty)(Stock No.16877 only)
- K. 1 x Carry case (Stock No.16877 only)
Packaging
Keep the product packaging for the duration of the warranty period for
reference should the product need to be returned for repair.
WARNING!
Keep packaging materials out of reach of children. Dispose of packaging
correctly and responsibly and in accordance with local regulations.
Operating Instructions
CAUTION!
Read the instructions in full before attempting to assemble and use the
product. Draper Tools accepts no responsibility for damage caused by improper
use of this product.
Air Tool Oil Specification
Air tool oil viscosity refers to the thickness and flow of the oil used in the
product and the way in which it reacts with heat. Liquids with low viscosity
are thinner than liquids with high viscosity. As the viscosity of the air tool
oil is reduced when heated, choosing the right viscosity is essential. If the
oil viscosity is too low, it may not lubricate the tool appropriately when
heated. If the oil viscosity is too high, the fluid may cause excessive
resistance within the airlines when cold.
ISO grade 22-32 (SAE grade 5W-15W) monograde oil should be used in this product. We recommend the use of Draper Air Tool Oil
- 500ml Stock No. 34681
- 1 L Stock No. 34862
During use, the oil must be constantly supplied to the equipment to ensure complete lubrication and optimum performance.
Preparing the Air Supply for Use
These air tools operate at a maximum pressure of:
- Stock No. 16851: 100psi
- Stock No. 16877: 90psi
This must be controlled by a combination pressure regulator, in-line lubricator and moisture filter. This will ensure a constant supply of dry air and lubricating oil at all times (see Fig. 1), provided it is properly maintained.
IMPORTANT: Always check the machine operating pressure before use.
Water in the compressor tank may cause considerable corrosion to air tools and
should be drained daily to avoid excessive water in the air supply. Dirty or
wet air can significantly shorten the lifespan of the product. When using an
air tool with a hose over 25ft long, it is recommended to increase the bore of
the hose to the next largest available size (i.e. increase 3/8″ to 1/2″) to
ensure adequate pressure and volume of air to power the tool.
Setting the Jaw Stroke
The jaw stroke is set before shipment and the riveter should be ready for use.
However, if the tool does not break the rivets regularly, you may find that
the jaw stroke needs resetting as follows:
-
Use the ring spanner (B1) / (C1) to remove the riveter head cover (2).
-
Position the gauge (D3) against the end of the jaw mechanism (L).
Important: When calibrated correctly, the end of the spanner gauge should rest against the thread of the head cover. -
Use the spanner (Bl/ (Cl to hold the jaw mechanism in place and use the spanner gauge (D) to loosen the lock nut.
-
Screw the jaw mechanism to reposition it as required and tighten the lock nut to secure it in place.
-
Replace the riveter head cover and tighten it to secure it.
Important:
Tension within the jaw mechanism will reduce over time. When rivets frequently
fail to break, even when the tool has been lubricated and the jaws are not
worn, slightly adjust the position of the jaw mechanism away from the riveter
head to increase the tension.
Assembling the Riveter and Connection to the Air Supply
IMPORTANT:
It is recommended that a 1/4″ BSP thread whip hose (Stock No. 54438) is used
to connect the air riveter to an air line in order to reduce vibration. If a
whip hose is used, a parallel union nut (Stock No. 25823) must also be used
(not supplied) to replace the air line coupling.To set the jaw stroke:
- Attach the exhaust tailpipe.
For Stock No. 16851:
- Slide the exhaust tailpipe (El over the rubber tailpipe grip (4).
For Stock No. 16877:
- Unscrew the tailpipe grip (M).
- Insert the exhaust tailpipe (El through the clamp and screw it securely back into place.
Attach and lubricate the airline connectors:
- Wrap a length of PTFE tape around the thread of the long arm of the swivel connector (F). Wrap the tape in the opposite direction to the thread.
- Screw the swivel connector to the inlet at the base of the riveter body and attach the air line coupling [GI to the swivel connector. If using a whip hose, attach a parallel union nut (Stock No. 25823) instead of the air line coupling.
- Pour a few drops of hydraulic oil into the end of the air line coupling.
- Depress the trigger several times to draw the oil into the riveter.
Connect the airline to the riveter.
If using a whip hose, wind a length of PTFE tape around the thread of the whip
hose and attach it to both the air outlet and the parallel union nut. ensuring
an airtight seal.
Using the Air Riveter
CAUTION!
Always ensure that the correct rivets and nosepieces are used. Rivets should
only be driven into pre-drilled holes. Do not use this tool on any workpieces
that may shatter.
- Use the nosepiece ring spanner (B4) / (C2) to tightly screw the appropriate nosepiece (H) into the end of the riveter head cover (2).
- Insert the rivet into the nosepiece.
- Aim the nosepiece at the pre-drilled hole and pull the trigger.
WARNING!
Be aware of mandrels ejected from the exhaust. Do not leave rivets in the
nosepiece when not in use.
Maintenance
The riveter is ready for use when shipped but will require periodic maintenance according to the frequency of use.
IMPORTANT:
Maintenance and repair of the riveter must only be performed by qualified
personnel with sufficient knowledge of the mechanisms used in these devices.
General Maintenance
- Check the product for signs of damage and wear before every use.
- Clean the product regularly and lubricate all parts of the mechanism.
- Protect the product from adverse weather conditions, both during use and when stored.
- Prolonged exposure to water may cause considerable corrosion and damage the operative mechanisms of the product.
- Only use spare parts supplied by Draper Tools.
Replacing the Jaws
Over time, the serrated edge of the jaws may erode and fail to grip rivets
when inserted.
To check and replace the jaws:
- Use the nose piece ring spanner (B1) / (C1) supplied to remove the riveter head cover.
- Use the spanner (Bl/ (C) and spanner gauge (D) to loosen the jaw mechanism (L).
- Unscrew the jaw mechanism from the riveter head and tip out the spring mechanism and jaws.
- Clean and lubricate all parts of the jaw mechanism and check the jaw pieces for blunting or wear on the serrated edge. Replace any blunt jaws.
- Pinch the jaw pieces together and drop them into the mechanism chamber.
- Insert the spring mechanism into the chamber with the rod cap inserted first.
- Set the jaw stroke as appropriate (see 7 .3 Setting the Jaw Stroke).
- Screw the jaw mechanism back onto the riveter head and replace the riveter head cover.
Topping Up the Oil
If a rivet is not broken after five pulls of the trigger, the oil in the tool
must be topped up. Use a high-quality air tool oil, such as Draper Stock No.
34682 or equivalent.
CAUTION!
Never use brake or engine oil. Do not allow dirt to enter the oil or product.
To top up the oil:
- Turn off the air supply and disconnect the riveter.
- Depress the trigger several times to ensure all pressure is released before disassembly.
- Use the nosepiece ring spanner (B1)/(C1) supplied to remove the riveter head cover (Fig. 11).
- Remove the rubber guard (6) from the base of the riveter if present.
- Unscrew the base of the riveter and remove the base cap (N).
- For Stock No. 16851, insert the base cap removal pins (B3) into the base cap and twist anticlockwise.
- For Stock No. 16877, use an appropriate spanner (not supplied).
- Pull the piston out of the cylinder.
- Clean inside the riveter and lubricate the cover seal with oil.
- Apply oil to the intake (the chamber where the piston stem sits) until the neck of the riveter is full.
- Clean the piston stem and grease the inner wall of the cylinder and the ring.
- Reassemble the piston mechanism and reattach the base cap.
- Reattach the riveter head cover and wipe the tool clean of any excess oil.
Storing the Air Riveter
When the riveter is not in use:
-
Disconnect the air line and remove the swivel connector and air line coupling when storing the product.
Important: Lubricate the mechanism by pouring a few drops of air tool oil into the air line coupling and pulling the riveter trigger several times before detaching from the riveter. -
Remove any rivets from the nosepiece.
-
Clean the product before storage.
-
Store the product in a clean and dry location, out of reach of children.
Troubleshooting
Disposal
At the end of its working life, or when it can no longer be repaired, dispose of the product according to local regulations. Contact your local authority for details of collection schemes in your area.
In all circumstances:
-
DO NOT dispose of this a tool with domestic waste
-
DO NOT incinerate
Before decommissioning, drain and dispose of any oil in the product in line with local regulations. -
DO NOT abandon the environment
Explanation of Symbols
- Read the instruction manual
- Warning!
- Wear a face mask and safety glasses
- Wear ear defenders
- Wear protective gloves
- Do not abandon the environment
- Do not incinerate or throw onto the fire
- Keep out of the reach of children
- Air inlet
- Min, hose size
- Operating air pressure (example)
- Operating air pressure (example)
- Product weight (example)
Contact Details
Draper Tools
Draper Tools Limited
Hursley Road Chandler’s Ford Eastleigh Hampshire SO53 1YF UK.
Delta International
Delta International BV Oude Graaf 8 6002 NL Weert Netherlands.
- Website: drapertools.com
- Email: sales@drapertools.com
- Product Helpline: +44 (0) 23 8049 4344
- Telephone Sales Desk: +44 (0) 23 8049 4333
- General Enquiries: +44 (0) 23 8026 6355
- General Fax: +44 (0) 23 8026 0784
Service/Warranty Repair Agents
For aftersales servicing or warranty repairs. please contact the Draper Tools
Product Helpline for details of an agent in your area.
Published by Draper Tools Limited.
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