DRAPER 03860 10.8V Soldering Iron Instruction Manual

Original Instructions
Version 1
10.8V & 12V
SOLDERING IRON
03860, 03861

Preface

These are the original product instructions. This documentis part of the product; retain it for the life of the product, passing i t on to subsequent holders.
Read this manual in full before attempting to assemble, operate, o r maintain this product.
This Draper Tools manual describes the purpose of the product and contains all the necessary information to ensure its correct and safe use .
Following all the instruction s and guidance in this manual will ensure the safety of both the product and the operator and increase the lifespan of the product.
All photographs and drawings with in this manual are supplied by Draper Tools to help illustrate correct operation of the product.
Every effort has been made to ensure the information contained i n this manual isaccurate . However, Draper Tools reserves the right to amend this document without prior warning. Always use the latest version of the product manual.

1.1 Product Reference
User Manual for: 10.8V Soldering Iron (Bare)/12V
Soldering Iron ( B a r e )
Stock No: 0 3 8 6 0 , 03861
Part No: S110.8V, SI12V
1.2 Revisions
Version 1: April 2022
First release
As our manuals are continually updated, always ensure that the latest version i s used.
Download the lates tversion from:
drapertools.com/manuals

1.3 Understanding the Safety Content
WARNING! – Situations or actions that may result in personal injury or death.
CAUTION! – Situations or actions that may result in damage to the product or surroundings.
Important: – Information or instructions of particular importance.
1.4 Copyright © Notice
Copyright © Draper Tools Limited.
Permission is granted to reproduce this manual for personal and educational use ONLY. Commercial copying, redistribution, hiring, or lending isstrictly prohibited.
No part of this manual may bestored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited.
In all cases, this copyright notice must remain intact.

Warranty

Draper Tools products are carefully tested and inspected before shipment and are guaranteed to be free from defective materials and workmanship. Should the tool develop a fault, return the complete tool to your nearest distributor or contact Draper Tools directly. Contact information can be found at the back of this manual.
Proof of purchase must be provided. If, upon inspection, it is found that the fault occurring is due to defective materials or workmanship, repairs will be carried out free of charge. This warranty period covers parts and labour for 24 months from the date of purchase. Where tools have been hired out, the warranty period covers 90 days from the date of purchase. This warranty does not apply to any consumable parts, batteries or normal wear and tear, nor does it cover any damage caused by misuse, careless or unsafe handling, alterations, accidents, or repairs attempted or made by any personnel other than the authorised Draper Tools repair agent. In all cases, to make a claim for faulty workmanship or materials within the standard warranty period, please contact or return the product to the place of purchase. Proof of purchase may be required.
If the place of purchase is no longer trading or if you experience any difficulties with your warranty, please contact Customer Services with the product details and your proof of purchase. Contact details can be found at the back of this manual.
If the tool is not covered by the terms of this warranty, repairs and carriage charges will be quoted and charged accordingly. This warranty supersedes any other guarantees expressed or implied and variations of its terms are not authorised.
Your Draper Tools guarantee is not effective until you can produce, upon request, a dated receipt or invoice to verify your purchase within the guarantee period. Please note that this warranty is an additional benefit and does not affect your statutory rights.
Draper Tools Limited

Product Introduction

4.1 Scope
This product is designed for heating solder for attaching or tinning electrical components, cables and conductors.
Any other application beyond the conditions established for use will be considered misuse. Draper Tools accepts no responsibility for improper use of this product.
WARNING! This product is not a toy and must be respected.
Read this manual in full before attempting to assemble, operate or maintain the product, and retain it for later use. Battery packs , chargers and spare soldering tips sold separately.

4.2 Specification

Ambient operating temperature
Max. tip temperature| -18-50°C| -18-50°C
400°C| 400°C

Battery packs 10.8V (sold separately):

Battery packs 12V (sold separately):

Charger 10.8V (sold separately):

Charger 12V (sold separately):

Health and Safety Information

Important: Read all Health and Safety instructions before attempting to operate or maintain this product. Non-compliance with these instructions may result in injury or damage to the user, the product or the workpiece.
5.1 General Health and Safety
Precautions for this Soldering Iron

• WARNING! This soldering iron becomes very hot when powered. NEVER touch the metal parts of this product or direct it towards others while the battery is attached.

• Observe and adhere to all standard safety precautions and good practices when working in a workshop environment.

• Keep the work environment clear and well-lit, with bystanders at a safe distance.

• To remove any resulting fumes, ensure that the work environment is well-ventilated during and after operation.

• ALWAYS wear protective eye, face and hand coverings while using this product.
  — Take additional precautions when using chemicals like flux or solder paste; refer to the manufacturer instructions for safe use.

• Before use, inspect the product carefully for signs of damage or battery leakage.
  WARNING! DO NOT use this product if damage or defects are present; take it out of service until it has been repaired or replaced. Contact Draper Tools for repair and replacement options.

• Keep the handle and grips clean, dry and free from grease and oil.

• DO NOT use this product in wet conditions or expose it to rain.

• DO NOT use this product near flammable or combustible materials or in dangerous or explosive environments. — Be aware that heat may be conducted to flammable or combustible objects that are not visible.

• DO NOT store the product with the battery pack still attached.

• DO NOT attempt to open or modify this product in any way.

• NEVER leave the product powered while unattended and allow it to cool before moving away.

• Maintenance should ONLY be carried out by authorised and suitably qualified personnel.

• Switch off the product allow it to cool and remove the battery before performing any maintenance on or storing the product.

• NEVER stand the tool upright using the battery pack. – Lay the soldering iron on its side, ensuring that the tip is clear of any flammable or combustible objects.

5.2 General Safety Information for Batteries and Battery Packs
Important: This product requires a 12V battery pack (sold separately). Use ONLY the Draper Tools 12V range battery pack and charger intended for this product.

• WARNING! NEVER charge non-rechargeable batteries.

• WARNING! DO NOT use the battery if leakage is evident. If battery fluid comes into contact with your skin, rinse immediately with water. For contact with eyes, flush with plenty of water and seek medical advice.

• NEVER attempt to open the battery for any reason.

• Charge the battery in a dry and well-ventilated environment in ambient temperatures between 5 and 40°C.

• Use ONLY the appropriate Draper Tools charger to charge the battery pack.

• DO NOT short-circuit the battery by connecting the positive and negative terminals while outside of the product.
  – Keep the battery away from metallic objects that may inadvertently allow connection of the terminals.

• DO NOT store the battery pack in environments with ambient temperatures exceeding 50°C.

• Dispose of the battery pack responsibly and in accordance with local regulations.

Identification and Unpacking

Carefully remove the product from the packaging and examine it for any signs of damage that may have occurred during shipment. If any part is damaged or missing, do not attempt t o use the product. Please  contact the Draper Helpline ; contact details can b efound at the back of this manual.

(1) Soldering tip
(2) Barrel
(3) Metal locking nut
(4) Plastic locking nut
(5) LEDlamp
(6) Guard
(7)  Rotation button| (8) On/off switch
(9) Temperature indicator
(10) Battery level indicator
(11) Handle grip
(12) Battery release buttons
(13) Battery pack (not supplied)
(14) Charger (not supplied)
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6 . 2 Packaging

Keep the product packaging for the duration of the warranty period for reference should the product needto bereturned for repair.
WARNING! Keep packaging materials out of reach of children . Dispose of packaging correctly and responsibly and in accordance with local regulations.

Operating Instructions

Important: Before use, read and understand all the safety instructions listed in this manual.
7.1 Installing and Removing the Battery Pack (not supplied)
Important: ONLY use this tool with battery packs and chargers from Draper Tools 12V range. Read all the safety and operation instructions provided with these parts before use.
Important: Before installing the battery, ALWAYS ensure that the switch (8) is in the off (0) position. Before removing the battery, ALWAYS switch off the product and allow it to cool until the temperature indicator (9) is no longer lit.

• To install the battery pack (13), insert it into the socket at the base of the soldering iron until it clicks into place. Do not force the battery, and ensure it is firmly secured before use.
• To remove the battery pack, press and hold the battery release button (12) and slide the battery away from the tool.
  Important: The tool will automatically power down if the battery voltage drops too low or overheats. DO NOT use the tool until the battery pack has been charged or cooled as appropriate.

7.2 Rotating the Head
WARNING! ALWAYS ensure that the soldering tip (1) is cool and the temperature indicator (9) i s NOT lit before adjusting the position of the head.

To rotate the head of the soldering iron, press and hold the rotation button (7) while moving the head to the desired angle. Ensure that the head clicks into place and is secure once positioned.
The head can b e adjusted up to 90 ° .

7.3 The LED Lamp
WARNING! DO NOT look directly into the lamp or direct it towards others.
The LED lamp (5) switches on automatically when the soldering iron is powered on and goes out approxi mately five seconds after it is switched off.
7.4 The Temperature Indicator
When the tool is switched on, the temperature indicator (9) illuminates automatically and changes mode according to the temperature of the soldering tip. When the tool is turned off, the indicator remains on until the soldering tip has cooled to a safe temperature. The temperature indicator illuminates in the following modes:

• Solid red: The soldering tip is heating up.
• Solid green: The soldering tip is at an appropriate temperature for use.
• Flashing red: The soldering tip is cooling down.
• Off: The soldering tip is at a safe temperature.
  WARNING! Even when the temperature indicator is not lit, exercise caution when handling the tool near the soldering tip.

7.5 The Battery Level Indicators
When the tool is switched on, the battery level indicators (10) illuminate automatically and go out approximately five seconds after it is switched off. The battery level indicators may show the following:

• Three lights on: The battery is fully charged.
• Two lights on: The battery is less than 60% charged.
• One light on: The battery is less than 30% charged.
• No lights on: The battery is less than 10% charged and the tool cannot be used.

Important: Battery levels shown by the indicators are an approximation only and may vary subject to environmental conditions.

7.6 Operation
Important: Read all Health and Safety instructions before attempting to operate this tool .
WARNING! ALWAYS keep your hands behind the guard and allow the soldering tip to cool for at least 20 minutes after switching off the tool.

1. Before installing the battery, rotate the head to the desired angle and ensure that the tool is switched off.

2. Install the battery.
   Important: If the switch was held in the on (1) position while the battery was installed, the tool must be switched off and on again before it can be used.

3. Using the bottom part of the on/off switch (8), slide the switch into the on position, holding i t there for the duration of use .
   Important: The switch can be locked in the on position when used for extended periods. To lock the  switch in place, push the bottom of the switch up ward slightly when it is in the on position. Press the bottom part of the switch to release it again.

4. Allow the tool t o reach full temperature ; this occurs when the temperature indicator (9) turns green.

5. Hold the tool firmly and touch the soldering tip (1) against the appropriate area of the workpiece.

6. Apply solder to the soldering tip a s required.
   When complete, remove the tool from the workpiece and release the on/off switch, allowing it to return to the off (○) position.
   Important: If the switch is locked, press the bottom of the switch to release it.

7. While the soldering tip is still hot, clean it using a wet sponge or brass cleaning wire to prevent build-up of residual solder.
   WARNING! The soldering tip is very hot after use. Take care not to touch the tip when cleaning it after use.

8. Place the tool on its side with the soldering tip directed located a safe distance from other surfaces and allow the tip to cool.
   Important: The soldering tip is not safe to touch until the temperature indicator has completely gone out. This should take around 20 minutes.

Maintenance and Storage

Important: Maintenance and repairs should ONLY be carried out by authorised and suitably qualified personnel.
WARNING! ALWAYS switch the soldering iron off, alow it to cool and remove the battery before performing any maintenance to this product
8.1 General Maintenance

• Use ONLY spare parts supplied by Draper Tools.

• Use this product ONLY with the recommended 12V range battery pack and charger supplied by Draper Tools.
  — ALWAYS check the ratings plate for compatibility before use.

• DO NOT expose the soldering iron to rain or wet conditions unless cleaning the soldering tip.

• Keep the head assembly clean and dry.

• Clean the soldering tip using a wet sponge while the tip is hot.
  WARNING! Take care not to touch any part of the head assembly while the soldering tip is hot.

• Clean the product regularly using a damp cloth.
  CAUTION! NEVER use aggressive chemicals to clean the product as these may damage plastic or insulated parts.

• ALWAYS remove the battery pack from the tool when not in use.

8.2 Replacing the Soldering Tip
WARNING! This part of the soldering iron gets very hot during use. Do not touch any part of the head assembly until it has cooled to a safe temperature.

1. Ensure that the temperature indicator (9) is not lit, the on/off switch (8) is in the off (0) position and that the battery pack (13) has been removed.

2. Unscrew the metal locking nut (3) and remove the metal locking nut, barrel (2) and soldering tip (1).

3. Install a new soldering tip onto the metal core.

4. Reinstall the barrel and metal locking nut and tighten the metal locking nut securely.

To remove the complete head assembly as one piece, loosen and remove the plastic locking nut (Fig. 9).
WARNING! After replacing any part of the head assembly, ALWAYS ensure that both locking nuts are securely tightened to prevent parts falling off during use.
8.3 Storing the Soldering Iron

• Store the product in aclean and dry location, out of reach of children.
  CAUTION! Prolonged exposure to moisture can cause the soldering iron t o rust and render the product unsafe.

• ALWAYS remove the battery before storage.

• When stored for extended periods, charge the battery periodically to maintain its health.

Disposal

At the end of its working life, or when it can no longer be repaired, dispose of the product according to local regulations. Contact your local authority for details of collection schemes in your area.
In all circumstances:

• DO NOT dispose of power tools with domestic waste
• DO NOT incinerate
• DO NOT abandon in the environment
• Dispose of the battery pack in accordance with local regulations or return to your warranty agent or stockist for recycling
  – Remove the battery from the tool and allow it to discharge before disposal
  – DO NOT burn or mutilate batteries as this may release toxic or corrosive materials

Explanation of Symbols

| Read the instruction manual
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| Warning!
| Wear suitable eye and face protection
| Wear protective  gloves
| Do not incinerate or throw onto fire
| Do not abandon in  the environment
| For indoor use only
Do not expose to rain
****| Rated voltage
| Heated surfaces
| WEEE –
Waste Electrical  & Electronic Equipment
Do not dispose of this product with  domestic waste
| Max . tip temperature
| Weight (bare)

Contact Details

Draper Tools
Draper Tools Limited
Hursley Road
Chandler’s Ford
Eastleigh
Hampshire
$053 1YF
UK| Delta International
Delta  International B V
Oude Graaf  8
6002 NL
Weert
Netherlands
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Website : drapertools.com
Email: sales@drapertools.com
Product Helpline: +44 (0) 23 8049 4344
Telephone Sales Desk: +44 (0) 23 8049 4333
General Enquiries: +44 (0) 23 8026 6355
General Fax: +44 (0) 23 8026 0784

Service / Warranty Repair Agents
For aftersales servicing or warranty repairs, please contact the Draper Tools Product Helpline for details of an agent in your area.

© Published by Draper Tools Limited        

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