ROTHENBERGER ROCAM mini HD Pipe Inspection Camera Instructions

ROTHENBERGER ROCAM mini HD Pipe Inspection Camera Instructions

1 Safety Notes

FCC-Statement (Class A, Group 1)
This device complies with Part 15 of the FCC Rules. Operation is subject to the ollowing two conditions: (1) This device may not cause interference, and 2) this device must accept any interference received, including interference that may cause undesired operation.
Federal Communications Commission Statement
NOTE – This equipment has been tested and found to comply with the limits for a Class A ,
Group 1 digital device, pursuant to Part 15 of the FCC Rules. These limit values were designed to provide adequate protection against faults occurring during operation in industrial areas. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by tuning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/television technicians for help.

Class A, Group 1 Note

Warning – This is a Class A, Group 1 product. In a domestic environment this product may
cause radio interference in which case the user may be required to take adequate measures.

ROCAM mini HD:

The ROCAM mini HD TV inspection system is solely for inspecting pipes, hollow cavities and hollow spaces, as indicated under Technical data. Other uses are discouraged.
Do not leave camera heads in the sun for extended periods. This can damage the camera module! All applicable standards and regulations must be observed.
This tool is only suitable for indoor use. Never expose tool to rain!
Among others, these particularly include:

• Laws on technical equipment (Equipment Safety Act) and associated regulations
• Low Voltage Directive
• UVV VBG 1 „General regulations“
• UVV VBG 4 „Electrical systems and equipment“
• Guidelines for work in containers and confined spaces (BG rule 77), Guideline for workstations.

Use only original ROTHENBERGER or CAS (Cordless Alliance System) battery packs and accessories. Charger and battery:
The chargers are only suitable for charging ROTHENBERGER and CAS (Cordless Alliance System) battery packs.
This tool is not designed for use by persons with physical, sensory or mental disabilities, or with insufficient experience and/or knowledge, unless they are supervised by a person responsible for their safety, or have received instructions on how to use the tool by this person.
Never attempt to charge batteries that are not rechargeable. Danger of explosion!
Battery packs marked with CAS are 100% compatible with CAS devices (Cordless Alliance System). To select the appropriate device, please contact your ROTHENBERGER dealer. Read the
relevant instructions for the devices used.

1.2 General Power Tool Safety Warnings

WARNING! Read all safety warnings, instructions, illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your electrically-operated (corded) power tool or battery-operated (cordless) power tool

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your electrically-operated (corded) power tool or battery-operated (cordless) power tool.

1)     Work area safety

1. Keep work area clean and well Cluttered and dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or
3. Keep children and bystanders away while operating a power Distractions can cause you to lose control.

2)     Electrical safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or
3. Do not expose power tools to rain or wet conditions. Water entering a power tool will in- crease the risk of electric
4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric
5. When operating a power tool outdoors only, use an extension cords suitable for out- door use. Use of a cord suitable for outdoor use reduces the risk of electric
6. If operating a power tool in a damp location is unavoidable, use a residual current de- vice (RCD) protected Use of an RCD reduces the risk of electric shock.

3)     Personal safety

1. Stay alert, watch what you are doing and use common sense when operating a power Do not use a power tool while you are tired or under the influence of drugs, al- cohol or medication. A momentary lack of attention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropri- ate conditions will reduce personal
3. Prevent unintentional starting. Ensure the switch is in the off-position before connect- ing to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected
6. Dress Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

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17

1. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust- related
2. Do not let familiarity gained from frequent use of tools allow you to become compla- cent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a

4)     Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The cor- rect power tool will do the job better and safer at the rate for which it was
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be
3. Disconnect the plug from the power source and/or remove the battery pack, if de- tachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool
4. Store idle power tools out of the reach of children and do not allow persons unfamil- iar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained
5. Maintain power tools and Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s op- eration. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to
7. Use the power tool, accessories and tool bits etc., in accordance with these instruc- tions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous sit-
8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unex- pected

5)     Battery tool use and care

1. Recharge only with the charger specified by the manufacturer. A charger that is suita- ble for one type of battery pack may create a risk of fire when used with another battery
2. WARNING! Use power tools only with specifically designated battery packs and respectively battery types. Use of any other battery packs may create a risk of explosions, injury and
3. When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connec- tion from one terminal to another. Shorting the battery terminals together may cause burns or a
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
5. Do not use a damaged or modified battery. Damaged or modified batteries can behave unexpectedly and lead to fires, explosions or
6. Do not expose a battery for fire or high temperatures. Fire or temperatures above 130°C (265°F) can cause an
7. Follow all the instructions for charging and never charge the battery or the cordless tool outside the temperature range specified in the operating instructions. Incorrect charging or charging outside the permitted temperature range can destroy the battery and increase the fire

6)     Service

18                      ENGLISH

1. Have your power tool serviced by a qualified repair person using only identical re- placement This will ensure that the safety of the power tool is maintained.
2. Never service damaged batteries. All maintenance of batteries should only be carried out by the manufacturer or authorised customer service

1.1  Special safety instructions

ROCAM mini HD:

Wear proper work clothes, work gloves, safety glasses and safety shoes.
Do not perform any work inside the device! Only trained technical personnel (customer service) are allowed to work in this area!
It is prohibited to use the TV inspection system for medical uses of any sort! Do not use force to pull the camera head and reel cable out of the pipe!
Always set the pipe cable next to the “axis“; otherwise there is a risk of injury!
The reel cable is rigid and is therefore under mechanical stress! Hold firmly when unwinding from the reel! Keep a firm footing.
According to UVV, the minimum distance must be 50 cm (average 64 cm)!
Before each use, check the reel cables for damage. Damaged reel cable must be replaced! Contact with electrically charged live parts can be fatal!

Charger and battery:

This charger is not intended for use by children and persons with physical, sensory or mental limitations or a lack of experi- ence or knowledge. This charger can be used by children aged 8 and above and by persons who have physical, sensory or mental limitations or a lack of experience or knowledge if a per- son responsible for their safety supervises them or has instruct- ed them in the safe operation of the charger and they under- stand the associated dangers. Otherwise, there is a danger of operating errors and injuries.
Supervise children during use, cleaning and maintenance. This will ensure that children do not play with the charger.
Do not charge non-rechargeable batteries.
Danger – electrical voltage!! Only use the charger indoors!
Protect the charger from moisture!
Never allow children to use the machine. Children should be supervised to ensure that they do not play with the tool.
Keep children away from the battery charger and the working area! Keep your battery charger out of reach of children!
Pull out the mains plug immediately if the battery charger starts to smoke or flames emerge!

ENGLISH

Do not insert objects into the ventilation slots on the battery charger – there is a danger of elec- tric shocks and short circuits!
Do not recharge a fully charged battery pack!
Protect battery packs from water and moisture!
Do not expose battery packs to naked flame!
Do not use faulty or deformed battery packs! In areas with high metal dust exposure do not load any battery packs with AIR COOLED chargers.
Do not open battery packs!
Do not touch or short-circuit battery packs! Slightly acidic, flammable fluid may leak from defective Li-ion battery packs!
If battery fluid leaks out and comes into contact with your skin, rinse immediately with plenty of water. If battery fluid leaks out and comes into contact with your eyes, wash them with clean water and seek medical attention immediately!

Transporting li-ion battery packs:

The contained lithium-ion batteries are subject to the Dan- gerous Goods Legislation requirements. The user can transport the batteries by road without fur- ther requirements. When being transported by third parties (e.g.: air transport or forwarding agency), special requirements on packaging and labelling must be observed. For preparation of the item being shipped, consulting an expert for hazardous material is required. Only send the battery pack if the housing is intact and no fluid is leaking. Remove the battery pack from the machine for sending. Prevent the contacts from short-circuiting (e.g. by
protecting them with ad- hesive tape).
Dispatch batteries only when the housing is undamaged. Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging. Please also observe possibly more detailed national regulations.

2 Technical Data

ROCAM mini HD:

Battery voltage……………………………… 18 V DC
Rated power consumption………………… 16 W
Working temperature………………………. 0°C… +50 °C
Storage temperature………………………… 20… +50 °C
Dimensions (L x W x H)……………………. 400 x 400 x 400 mm
Weight (with battery………………………… 6,5 kg (22m slide cable length)
Monitor……………………………………….. Touchscreen 7″
Picture/Video format………………………. JPG/ AVI (resolution 1920px. x 1080px.)
Video Out…………………………………….. HDMI
Memory capacity…………………………… 32 GB SD-card
Camera module…………………………….. CMOS color PAL, TEC Modul: Ø17mm length 1m
Camera head diameter…………………….. ø 25 mm
Slide cable length…………………………… 22 m
Slide cable diameter……………………….. ø 7.0 mm
Working range………………………………. Ø 40 – 110 mm
Positioning transmitter…………………….. 512 Hz
Pressure resistance……………………….. 1 bar/ 10m water column
Explosion protection……………………….. No

Modul ROLOC PLUS HD:

Functioning Range………………………….. depth 0.6 – 1.8m (2’ – 8’), horizontal 0 – 4.5m (0’ – 15’)
Deviation and maximum range always depending on SONDE, soil, pipe material etc. Frequencies………………………………………………………… Hz, 640 Hz, 50/60 Hz passive, 33 KHz aktiv/passiv
Weight …………………………………………….3 lbs. 4.91 oz/ 1.5 Kg
Dimensions:
Length…………………………………………. 25”/ 63.5 cm
Width………………………………………….. 12.5”/ 31.75 cm
Height…………………………………………. 4”/ 10.16 cm
Operating                                                      Environment: Temperature                  0°C to 40°C (32°F to 104°F)
Humidity………………………………………. Maximum of 95% non-condensing (display unit)
Storage Temperature………………………… 20°C to 60°C (-4°F to 140°F)

Battery:

Charger:

U   = Voltage U1       = Input voltage
C   = Capacity f1        = Input frequency
W   = Weight P1       = Input power
Ic   = Charge current U2       = Charging voltage
t       = Approx. charging time (90% full)                              I2 = Max. charge current Charging voltage ………..20,75 V DC
Nc       = No. of battery cells Charging temperature .. 0° – 50° C, 32° – 122° F                                        W        = Weight
Max. discharging temperature……………… 5° – 50° C, 41° – 122° F
Recharge battery pack before first use!
Pay attention to the electrical outlet voltage! Check the label on the bottom of the charger!

4 Function of the Unit

4.2  Working notes

• Do not bend the reel cable! The cable may break!
• Do not pull the reel cable over sharp edges! The cable may become damaged!

ATTENTION! Always protect ROCAM mini HD against water, and use only recom- mended indoors. Only the camera head (1) and reel cable (4) may come into contact with wate

4.3 Changing the battery

è Insert the battery into the receptacle on the back of monitor unit (5) until it clicks into place.
To remove, press the battery release (11) and pull the battery out.

4.4 Installation ROCAM mini HD Haspel or Modul ROLOC PLUS HD

Only one device should be connected to the unit at a time. Always make sure the unit is off when installing or removing imagers or other accessories!
The plug of the camera cable must be connected to the monitor unit in order to use the ROCAM mini HD reel or ROLOC PLUS HD. To secure connector, make sure the key and slot are proper- ly aligned. Once they are aligned, hand-tighten the knurled nut to hold the connection in place

4.5 Working with the device

Wear protective clothing! Always stand next to the reel cable!
è Push reel cable (4) with bending spring (3) from the holder (8). Caution: Check for cleanliness and damage!
è If necessary, additional accessories can be attached to camera. When using pipe diameters greater than 70 mm, always use guide body!
è Clean the pipe system before inspection.
è Turn the device on with the Power-button (5.1) located on the monitor (5). Excessive pressure on the touch screen may damage the monitor unit
è Remove the camera head (1) from the holder (8) and pull the cable (4) from the reel (6). The cable is rigid and is under mechanical stress. Therefore, hold it firmly when unwinding from the reel.
è Guide the camera head (1) into the pipe system and carefully push it with the cable (4).
Do not pull the cable (4) over sharp edges, and do not bend it!! Check the camera cable before each use for damage!
While it is being pushed, the cable (4) may loop: Breakage may result!
With self-leveling activated, the camera image is always upright while advancing through multi- ple pipe bends.
è After work is finished, pull the cable (4) out of the pipe and push it directly onto the reel (6).
Remove coarse dirt and water with a rag while winding cable on reel.
è Perform cleaning (see section 5).

4.6   ROCAM positioning

The positioning probe is built in the camera head spring. The positioning probe emits magnetic fields that are received by the positioning receiver and are transformed visually and audibly.
The 512 Hz measuring system can penetrate masonry, stone, wood and plastic.
The intensity of the signal changes depending on the position and distance from the receiver.

4.7 Monitor unit with touchscreen

The ROCAM mini HD comes with a SD card to save photo’s and video’s. This can be removed for data transfer.
Connections HDMI, mini USB and SD card are on the bottom monitor unit.

Camera settings:

Close settings menu

4.9 Data transmission to a PC

• Switch on the wifi function over the system settings of ROCAM mini HD .
  The SD card of the ROCAM mini HD must be inserted!

• Switch on the wifi function on the PC and connect with the wireless network „ROCAMminiHD“. The network security key required to make the connection is: „ROCAMminiHD“.

1. Signal strength
2. Transmitter position
3. Probe frequency

Follow the transmitter position (B). Watch as the signal strength increases by both the numeric indicator. Also note the audible indicator as you get closer to the transmitter / SONDE

A. Signal strength
B. Transmitter position
c Probe frequency

When you have arrived at the location with the greatest signal strength (forward/ backward/ left/ right), the transmitter position (B) is in the center of the screen.

4.11 Charger and battery

Overview:

Start of operation

Before plugging in, check to see that the rated mains voltage and mains frequency, as specified on the rating label, match your power supply!

Devices such as this one, which generate direct current, may have an effect on basic residual- current circuit breakers. Use type F or better, with a release current of max. 30 mA.

Before commissioning the charger, ensure that the air slots are free. Minimum distance to other objects is 5 cm/ 2″!

Self-test:

è Insert mains supply plug.

The warning display (4) and the operating indicator (3) light up one after the other for approx. 1 second and the installed fan runs for approx. 5 seconds.

Battery pack:

Charge the battery pack before use (1).
If performance diminishes, recharge the battery pack.
The ideal storage temperature is between 10°C / 50° F and 30°C / 86° F. The permissible stor- age temperature is between 0°C and 50°C / 32° – 122° F.
Li-ion battery packs have a capacity and signal indicator: (6)
è Press the button (5), the LEDs indicate the charge level.
If one LED is flashing, the battery pack is almost flat and must be recharged.

Handling

Charging battery pack

è Push the battery pack completely to the stop on the sliding seat (2).
The operating indicator (3) flashes.

Conservation charge:

Once the charging process has finished, the battery charger automatically switches to conserva- tion mode.
The battery pack can remain in the battery charger and is therefore always ready for use.
The operating display (3) lights up continuously.

Fault:

• Warning display (4) lights up continuously.

Battery pack is not charged. Temperature too high/ too low. When the temperature of the battery pack is between 0 °C and 50 °C / 32° – 122° F, the charging process begins automatically.

• Warning display (4) flashes.

Battery pack is defective. Remove the battery pack immediately from the charger. The battery pack was not pushed correctly onto the sliding seat (2).

5 Care and Maintenance

ROCAM mini HD:

Always clean ROCAM mini HD after every pipe inspection!
è Turn ROCAM mini HD off with the power button on the monitor and remove the battery.
è Take off the reel (6) from the ROCAM mini HD and clean under running water.
è Only clean the reel when removed from the ROCAM mini HD.
ROCAM mini HD must be protected against water and must only be cleaned with a damp cloth!
è Insert dried reel back into the ROCAM mini HD.

Charger:

Repairs to the charger must only be carried out by qualified electricians.
If the mains connection cable of this tool is damaged, in order to prevent endangering personnel and property it must be replaced by the manufacturer, or the Customer Service of the manufac- turer, or a similarly qualified person.

5   Accessories

You can find suitable accessories in the main catalog or at www.rothenberger.com

6 Customer service

The ROTHENBERGER service locations are available to help you (see listing in catalog or on- line) and replacement parts and service are also available through these same service locations. Order your accessories and spare parts from your specialist retailer or using RO SERVICE+ online: + 49 (0) 61 95/ 800 8200 T + 49 (0) 61 95/ 800 7491 * [email protected] – www.rothenberger.com

8 Disposal

Components of the unit are recyclable material and should be put to recycling. For this purpose registered and certified recycling companies are available. For an environmental friendly dispos- al of the non-recyclable parts (e.g. electronic waste) please contact your local waste disposal authority.
Old batteries can be taken to your specialist dealer who will dispose of them in conformity with environmental regulations.

For EU countries only:

Do not dispose of electric tools with domestic waste. In accordance with European Directive 2012/19/EU on waste electrical and electronic equipment and its implementa- tion as national law, electric tools that are no longer serviceable must be collected separately and utilised for environmentally compatible recycling

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References

• ROTHENBERGER USA
• ROTHENBERGER USA

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