Freespirits 307595 Triumph T120 Belt Vonversion Kit Instructions

June 9, 2024
Freespirits

Freespirits 307595 Triumph T120 Belt Vonversion Kit

INSTRUCTION

ATTENTION: For disassemble and replacement OEM parts use the workshop manual

  1. Support the bike and remove pinion cover.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-1

  2. Remove foot-rest bolt as photoFreespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-28

  3. Remove bolts and brake light switch as photo.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-3
    Remove the plastic cover as photos.Freespirits-307595-Triumph-T120-Belt-
Vonversion-Kit-FIG-4

  4. Remove pinion.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-5

  5. Remove rear brake calliper chain guard.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-6

  6. Remove rear wheel.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-7

  7. Remove swingarm axle.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-8

  8. Move aside the vapor recovery box as photos.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-9

  9. With a special tool or eventually homebuilt (sect. 5 x 20 mm.) turn counterclockwise the centering bushing.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-10

  10. Remove swingarm and drive chain.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-11

  11. It is absolutely necessary to remove the protrusion indicated. Carefully protect the work area.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-12

  12. Cut as photos.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-13

  13. nsert drive belt and reinstall the swingarm.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-14

  14. Insert axle from opposite side.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-15

  15. Secure centering bushing and secure swingarm axle.

  16. Secure vapor recovery box.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-17

  17. Insert the original pinion on pinion kit.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-18

  18. Installed the pinion.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-19

  19. Install the pulley kit using the original nuts. (apply medium strength Loctite) Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-20

  20. Install wheel, (tighten the nut but do not fix it).Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-21

  21. Insert the nut stop flange and fix trying to centre the holes as in the photo. Secure with the screws provided.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-22

  22. Fit washers provided as photos and fix the foot-rest.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-23

  23. Connect the brake light switch and secure as photos.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-24

  24. Fix the clips as photos and refit sprocket cover.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-25

  25. Enter a rear stand and lower the bike in order to align the axes. For proper tension use tool 307592. Or follow the drawing see page 18.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-27

    • Pinion
    • Pulley
    • Pin swingarm
    • Bending 10mm.
    • Strength of 4.5 kg
  26. Adjust belt tension and fix the rear wheel axle.Freespirits-307595-Triumph-T120-Belt-Vonversion-Kit-FIG-28

With the shipment of the order the buyer accepts the following conditions

Warranty

  1. The SELLER warrants, for a period of twelve months after the date of delivery of the PRODUCTS to the BUYER, that the PRODUCTS are free from defects in manufacture and/or design which make the PRODUCTS unsuitable for the use for which the SELLER expressly represented to the BUYER the PRODUCTS are intended.

  2. The SELLER shall be released from the guarantee in case the BUYER has misused, altered or modified the PRODUCTS without the consent of the SELLER, or has failed to communicate, via registered mail, the defects of the PRODUCTS or the lack of conformity thereof.

  3. The SELLER shall be released from any responsibility if :

  4. a) the replacement and/or the repair of the PRODUCTS is to be accounted to force majeure events, as described
    under article 7 below, or the BUYER’s, or its clients’, fault or negligence; or

  5. b) the PRODUCTS, or parts thereof, have been misused or mishandled by the BUYER or its clients.

  6. The SELLER shall be entitled to withdraw any defective PRODUCTS from the market, at its own expenses, and to
    obtain, to the extent it is possible, the BUYER’s assistance in this respect

  7. Such with the exception of fraud, the SELLER shall be responsible exclusively for repairing and/or replacing any
    PRODUCTS which are defective and/or not complying with the order. For this purpose is made prior obligation to the
    BUYER, on penalty of forfeiture to the warranty:

  8. a) To report in writing to the seller by registered letter with acknowledgment of receipt the presence of the reported flaws within eight days of delivery of PRODUCTS or within eight days of discovery of the defects themselves if hidden;

  9. b) To return at his own expense to the SELLER, warehouse , any defective products , in order to allow the verification of the presence of defects or inefficiency by the seller’s quality control.

  10. In no event shall the SELLER’s liability of any kind include any damages to persons or property or any indirect, incidental or consequential losses which may have been caused to the BUYER or third parties by any defects or lack of conformity of the PRODUCTS

  11. The SELLER sells the PRODUCTS only and exclusively to authorized workshops performing the PRODUCTS installation to ensure a good quality installation to the final consumer and any after-sales guarantees, the SELLER therefore does not entitle the PURCHASER to give for whatever reason the PRODUCTS to anyone without also providing installation. In case such an event occurs, the SELLER is relieved of any responsibility and the BUYER assumes any consequences related to lack of installation.

  12. It is understood that the PURCHASER assumes all responsibility for problems that may arise due to the incorrect installation of the PRODUCTS. Claims

  13. We check carefully and we pack accurately our goods before shipment. All claims due to damage or loss during the transport must be passed directly from the buyer to the courier that made delivery. Consequently it is important that the buyer opposes terms on the relative bill of lading, so as he could receive possible reimbursements.

  14. Free Spirits srl company is not responsible for damages during transport. Final revisions

  15. Free Spirits srl company has got no connection with Harley-Davidson, Buell and Triumph brands. They are used only as references.

  16. The BUYER declares to be completely informed that some PRODUCTS in this catalogue could not comply with the Italian Traffic Code or with the Traffic Code of other Countries. The buyer takes charge of any installation on motorcycles which circulate on open traffic roads.

  17. Free Spirits srl company declines any responsibility with the wrong use of its accessories. To read “ Terms of Service” visit our website: http://www.freespirits.it

Tel. 0039 (0)445-390437
Fax 0039 (0)445-395539
Email info@freespirits.it
Site: www.freespirits.it

References

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