POULAN PRO 625EXi Series 21 Inch Push Walk Behind Mower User Manual

21″ Push Walk Behind Mower
Printed manuals available from www.evansproducts.com or order by calling1-877-703-4441

OPERATORS MANUAL

625EXi Series 21 Inch Push Walk Behind Mower

KIDS AND MOWERS DON’T MIX! Tragic accidents can happen. You can SEVERELY INJURE or KILL a child with a lawn mower. Please leave children indoors and supervised!

Meets CPSC Safety Requirements
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission.

CONGRATULATIONS
Congratulations on your purchase of a new lawn mower. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. You can find this information at www.evansproducts.com
PLEASE READ AND RETAIN THIS QUICK REFERENCE GUIDE. These instructions will enable you to assemble and maintain your lawn mower  properly. ALWAYS observe the “SAFETY RULES”.
The Quick Reference Guide was designed to conveniently help you get your purchase ready to use so there’s less risk of damaging it and to provide you with  enough information for you to get familiar with your product’s controls and features to operate it safely. This Guide however, is NOT a replacement for you  reading your complete Owner’s Manual and all the details it covers, such as mower maintenance, adjustments and storage.

THE OPERATOR’S MANUAL FOR YOUR PARTICULAR PRODUCT IS AVAILABLE ONLINE AT www.evansproducts.com OR BY CALLING 1-877-703-4441.
CAUTION: The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. ALWAYS wear safety  glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety  mask worn over spectacles.

WARNING: Engine exhaust, some of its constituents and certain vehicle components contain or emit A chemicals known to the State of California to cause  cancer and birth defects or other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the  State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

Please read This Guide carefully and make sure you understand the instructions before using the machine.

PARTS AND SERVICE

Before you call for parts and/or service, please have the model number and serial number of your lawn mower available. The model serial plate is located on the rear of the lawn mower housing.
Your serial plate will look similar to the serial plate shown above.

IMPORTANT PRODUCT REGISTRATION INFORMATION
Please record your machine model and serial number, with the date of purchase, in the space provided below:
Model Number:——————————
Serial Number: ——————————
Date of Purchase: —————————
Please register your product in www.evansproducts.com

LAWNMOWER SYMBOLS*

*These symbols may appear on your lawn mower or in the literature supplied with the product. Learn and understand their meaning.

SAFETY INFORMATION

Glossary of Safety Symbols
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result  in death, serious injury and/or property damage.
**DANGER indicates a hazard which, if not avoided, WILL result in death or serious injury.
WARNING indicates a hazard which, if not avoided, COULD result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, COULD result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the lawn mower and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE** indicates a hazard which, if not avoided, could result  in death, serious injury and/or property damage.

Safe Operation Practices For Pedestrian Controlled Lawn Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
WARNING: This mower is equipped with an internal combustion engine and should NOT be used on or near any unimproved forest-covered, brush- covered, or grass covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized  service center/department. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have  similar laws. Federal laws apply on federal lands.

I. Children

WARNING: CHILDREN CAN BE SERIOUSLY INJURED OR KILLED BY THIS EQUIPMENT. Carefully read and follow all of the safety instructions below.

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. NEVER  assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the area.
• Before and while backing, look behind and down for small children.
• The American Academy of Pediatrics recommends that children be a minimum of 12 years of age before operating a pedestrian controlled lawn mower and  a minimum of 16 years of age before operating a riding lawn mower.
• Use extra care when approaching blind corners, shrubs, trees or other objects that may block your view of a child.
• NEVER OPERATE THE MOWER WHEN CHILDREN ARE PRESENT.

Il. Slope Operation
Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

• Mow across the face of slopes: NEVER up and down. Exercise extreme caution when changing direction on slopes.
• Watch for holes, ruts, bumps, rocks or other hidden objects. Uneven terrain could cause a slip and fall accident. Tall grass can hide obstacles.
• DO NOT mow near drop-offs, ditches, or embankments. You could lose footing or balance.
• DO NOT mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall accident.

lll. General Operation

• Read, understand, and follow all instructions on the machine and in the Quick Reference Guide before starting.

• DO NOT put hands or feet near rotating parts or under the machine.
  Keep clear of the discharge opening at all times.

• Allow only responsible adults familiar with the instructions to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc. which could be picked up and thrown by the blades. Stay behind the handles while the engine is  running.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• DO NOT operate the mower when barefoot or while wearing sandals. ALWAYS wear substantial foot wear.

• DO NOT pull mower backwards unless absolutely necessary. ALWAYS look down and behind before and while moving backwards.

• NEVER direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• DO NOT operate machine without the entire grass catcher, discharge chute or other safety devices in place and working.

• See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

• NEVER leave a running machine unattended.

• Stop the engine (motor) and wait until the blade comes to a complete stop before cleaning the mower, removing the grass catcher, or unclogging the  discharge guard.

• Operate machine only in daylight or good artificial light.

• DO NOT operate the machine while under the influence of alcohol or drugs.

• NEVER operate machine in wet grass. ALWAYS be sure of your footing: Keep a firm hold on the handle and walk; NEVER run.

• Disengage the drive system on mowers so equipped before starting the engine (motor).

• If the equipment should start to vibrate abnormally, stop the engine (motor) and check for the cause immediately. Vibration is generally a warning of  trouble.

• ALWAYS wear eye protection when operating machine.

IV. Service
SAFE HANDLING OF GASOLINE

• To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Use only approved gasoline container.
• NEVER remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• NEVER fuel the machine indoors.
• NEVER store the machine or fuel container where there is an open flame, spark or pilot light such as on a water heater or other appliances.
• NEVER fill containers inside a vehicle or on a truck or trailer bed with plastic liner. ALWAYS place containers on the ground away from your vehicle when  filling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable  container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. DO NOT use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• NEVER overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• NEVER operate machine in a closed area.
• Keep all nuts and bolts tight to ensure the equipment is in safe working condition.
• NEVER remove or tamper with any safety devices. Check their proper operation regularly. NEVER do anything to interfere with the function of a Safety  device or to reduce the protection offered by the safety device.
• Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
• NEVER attempt to make any adjustments or repairs while the engine (motor) is running. Disconnect the spark plug wire and ground against the engine to  prevent unintended starting.
• Check grass catcher components and the discharge chute frequently and replace with manufacturer’s recommended parts, when necessary.
• Mower blade is sharp. Wrap the blade or wear gloves and use extra caution when servicing it.
• DO NOT change the engine governor setting or overspeed the engine.
• Maintain or replace safety and instruction labels, as necessary.

PREPARING THE ENGINE

• IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.
• NOTE: Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use any gasoline exceeding 10% ethanol (E10) will void the product warranty.

Vi. Customer Responsibilities

• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your lawn mower.
• Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection and hearing  protection. DO NOT mow in shorts and/or open-toed footwear.
• ALWAYS let someone know you are outside mowing.
• NEVER allow children in the vicinity of any operating mower, even if the blades are off. Children should be under the supervision of a responsible adult  other than the operator for the duration of the mowing operation.
• Follow the instructions under “Maintenance” and “Storage” sections of the Operator’s Manual.

CAUTION: Federal regulations require an Operator Presence Control to be installed on this lawn mower in order to minimize the risk of blade contact injury.  DO NOT under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.

SETUP

ASSEMBLY/PRE-OPERATION
CAUTION: Read complete REFERENCE GUIDE before operating this machine.

IMPORTANT: THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE.

Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and  hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

SETUP
TO REMOVE LAWN MOWER FROM CARTON

1. Remove loose parts included with mower.
2. Cut down two end corners of carton and lay end panel down flat.
3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4. Roll lawn mower out of carton and check carton thoroughly for additional loose parts.

HOW TO SET UP YOUR LAWN MOWER
IMPORTANT: Unfold handle carefully to avoid pinching or damaging the control cables.

1. Raise handles until lower handle section locks into place in mowing position.

2. Insert handle bolts into lower handle. Install and tighten Knobs to secure the handle.

3. Remove protective padding, raise upper handle section into place on lower handle.

4. Tighten Knobs to secure the handle.

5. Remove handle padding holding Operator Presence Control Bar to upper handle (IF EQUIPPED).
   NOTE: For some models, the lawn mower handle can be adjusted for your mowing comfort. Refer to the “TO ADJUST HANDLE” section of the Operator’s Manual.

6. Loosen knob on upper handle.

7. Slowly pull engine Starter Handle.

8. Slip starter rope into loop on upper handle.
   NOTE: Make sure loop is facing UP.

9. Tighten Knob.

TO ASSEMBLE THE GRASS CATCHER

1. Put the Grass Catcher frame into the grass bag with the rigid part of the bag on the bottom. Make sure the frame handle is outside of the bag top.

2. Slip the vinyl bindings over the frame.

TO PREPARE BATTERY (IF EQUIPPED)

NOTE: Your battery must be charged before you can start your lawn mower using the electric start.

1. Open the Battery Box or the Battery Port.

2. Connect the battery charge connector (male) to the harness connector (female).

3. Plug the battery charger into a 110 volt A.C. (60 Hz) outlet.

4. Leave the battery charger connected for 24 hours before starting your engine using the electric starter.

IMPORTANT: Check oil level before each use. Add oil if needed. Fill to “Full” line on dipstick.

ADD GASOLINE
Fill fuel tank to bottom of tank filler neck. DO NOT overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane.
DO NOT mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
CAUTION Wipe off any spilled oil or fuel. DO NOT store, spill or use gasoline near an open flame.

Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic  gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.  Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. NEVER use engine or carburetor  cleaner products or permanent damage may occur.

PRODUCT SPECIFICATIONS

IMPORTANT NOTE: Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of ANY gasoline exceeding 10% ethanol  (E10) violates Federal law and will void the product warranty.

START-UP CHECKLIST
Before you start up your new mower, we wish to ensure that you receive the best performance and satisfaction from this quality product.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

• All assembly instructions have been completed.
• No remaining loose parts in the carton.
• The battery is properly prepared and charged (if equipped).
• Before starting to mow, make sure the area is clear of debris or objects that may be thrown by the blades.
• Check the engine oil level before starting the machine.
• Ensure a responsible adult, other than the operator, is supervising children in a safe location AWAY FROM THE MOWING AREA before starting the  mower.
• Be sure the Operator Presence Control (OPC) is working properly.
  See Page 13

QUICK ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY: 1/2” Wrench
HOW TO SET UP YOUR MOWER
1. UNFOLD HANDLE

IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables.
21” MODELS:

• Raise handles until lower handle section locks into place in MOWING POSITION.

• Insert bolt through handle and bracket and secure with nut. A 1/2” wrench will be required.

• Remove protective padding, raise upper handle section into place on lower handle and tighten both upper knobs

• Loosen knob on upper handle.

• Slowly pull engine Recoil starter handle.

• Slip starter rope into loop on upper handle.

• Tighten Knob.

IMPORTANT: Before start your lawn mower be sure to read the operator manuals and all safety instructions included in the package.
PREPARING THE ENGINE BEFORE STARTING
2. CHECK ENGINE OIL LEVEL

• Be sure lawnmower is level.

• Remove oil dipstick from oil fill spout.

• Pour oil slowly. DO NOT overfill.

• Insert and tighten dipstick, then remove it to check oil level.

IMPORTANT: Check oil level before each use. Add oil if needed. Fill to “Full” line on dipstick.

3. ADD GASOLINE

Fill fuel tank to bottom of tank filler neck. DO NOT overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. DO NOT mix oil with  gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
TO START THE ENGINE

• Hold the Operator Presence Control Bar down to the upper handle.
• Pull the Recoil starter handle (at the end of the starter rope) quickly.
• The mower it’s ready for cutting
• To stop the engine, release the Operator presence control bar

LAWN MOWER CONTROLS

Compare the illustrations with your lawn mower to familiarize yourself with the locations of various controls and adjustments. Save this Quick Reference Guide  for future reference. Not every model of lawn mower will have all these features.

HOW TO OPERATE THE LAWN MOWER

TO START THE ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the lawn mower. This is normal.
NOTE: Your engine may be equipped with an automatic choke system. No priming or choking is required before starting for these models. On other models,  either a choke lever or a priming bulb is provided. Use this to start a cold engine.

1. To start the engine using the starter rope, hold the Operator Presence Control Bar down to the upper handle.
2. Pull the Starter Handle (at the end of the starter rope) quickly. DO NOT allow the starter rope to snap back.

TO START THE ENGINE USING THE KEY START (IF EQUIPPED)

1. To start the engine, hold the Operator Presence Control Bar down to the handle.
2. Turn the Start Key or press the Start Button.

IMPORTANT NOTE: DO NOT CRANK THE ENGINE MORE THAN FIVE CONTINUOUS SECONDS EACH TIME YOU TRY TO START. WAIT  FIVE TO 10 SECONDS BETWEEN EACH ATTEMPT TO START.

TO STOP THE ENGINE AND BLADE

1. To stop the engine, release the Operator Presence Control Bar.

TO SET THE MOWER CUTTING HEIGHT
IMPORTANT NOTE: MAKE SURE ENGINE AND BLADE ARE STOPPED.
Adjust the cutting height to suit your requirements. The “Middle” position is suitable for most lawns. Raise the wheels for low cut and lower the wheels for a  high cut. See page 19 of this guide for a grass height cutting guide.
NOTE: For shipping purposes the rear wheels on your lawn mower may not be adjusted to the same position as the front wheels. Before operating the mower adjust all wheels to the same cutting height.

MANUAL ADJUSTMENT MODELS

1. Remove the wheel, bolt, and hardware and reassemble in the desired adjustment hole.
2. Reinstall the wheel components in the same order in which they were removed. Tighten all hardware securely.
3. Make sure all the wheels are at the same height.

QUICK ADJUSTMENT MODELS

1. To change the cutting height, squeeze the Height Adjuster lever toward the wheel.
2. Move the wheel up or down to the desired position and release the lever to lock the wheel in position. Be sure all the wheels are at the same height.

NOTE: The height adjuster is properly positioned when the plate tab inserts into the hole in the lever. 9-position adjusters (IF EQUIPPED) allow the lever to be positioned between the plate tabs.

QUICK PIN MODELS

1. To change the cutting height, pull the Height Adjuster lever up.
2. Move the lever backwards or forward to the desired position and release the lever to lock the wheel in position. Be sure all the wheels are at the same height.

SINGLE POINT HEIGHT ADJUSTMENT MODELS
All four wheels are adjusted by a single lever.

1. Pull Height Adjuster toward wheel.
2. To raise the mower, move the lever forward to desired position. To lower the mower, move the lever toward the rear.

DRIVE CONTROL (IF EQUIPPED) DRIVE CONTROL LEVER(S)

1. Self-propelling is controlled by holding the Operator Presence Control Bar down to the handle and pulling the Drive Control Lever(s) rearward to the handle. The further toward the handle the lever is pulled, the faster the machine will travel.
2. To stop forward motion without stopping the engine, release the Drive Control Lever(s) or handle only. Hold the Operator Presence Control Bar down  against the handle to continue mowing without self-propelling.

DRIVE CONTROL HANDLE

1. Self-propelling is controlled by holding the Operator Presence Control Bar down to the handle and pulling the Drive Control Handle to the handle.
2. To stop forward motion without stopping the engine, release the Drive Control Handle. Hold the Operator Presence Control Bar down against the handle  to continue mowing without self propelling.

NOTE: After releasing the drive control if the mower will not roll backwards, push the mower forward slightly to disengage the drive wheels.

TO CONVERT MOWER
Your lawn mower may have been shipped ready to be used as a mulcher. To convert to bagging or discharge modes: EZ STORE (IF EQUIPPED)

1. Push the Operator Presence Control Bar forward.

2. Lift handle. This will allow easy removal and replacement of the Grass Catcher.

REAR BAGGING

1. Lift rear door of the lawn mower.

2. Ensure that the rear door locks into the EZ Bag Access (IF EQUIPPED).

3. Place the Grass Catcher frame hooks onto the grass bag  brackets.
   NOTE: For clarity, rear door is not shown.

4. Rear door will release from the EZ Bag Access (IF EQUIPPED) and rest on Grass Catcher.

5. Ensure that rear door covers any gap between mower deck and bagging unit.

6. To convert to mulching or discharging operation, remove Grass Catcher and close the rear door.

SIDE DISCHARGING
IMPORTANT: THE REAR DOOR (IF EQUIPPED) MUST BE CLOSED.

1. Open the Mulch Door.
2. Install the discharge deflector under the door as shown. The mower is now ready for discharging operation.

NOTE: To convert to mulching or bagging operation, side mulch door must be closed and, if equipped with a latch, the latch should be in the locked position.

MULCH/DISCHARGE GUARD

1. Open the Mulch Door.
2. Install the Mulch/Discharge Guard under the door as shown. The mower is now ready for mulching operation.

SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING

• The rear door is closed.
• The mulch door is closed and, if equipped with a latch, the latch is locked.

FOR REAR BAGGING

• The grass catcher is installed.
• The mulch door is closed and, if equipped with a latch, the latch is locked.

FOR SIDE DISCHARGING

• The rear door is closed.
• The discharge deflector is installed.

CAUTION: DO NOT run your lawn mower without the rear door closed or an approved grass catcher properly installed. NEVER attempt to operate the  mower with the rear door removed or propped open. Serious injury may result from operating the mower with the rear discharge open.

OPERATING TIPS

MOWING TIPS
CAUTION: DO NOT use de-thatcher blade attachments on your mower. Such attachments are hazardous, will damage your mower, and could void your warranty.

• Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the  engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.
• For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.
• For better grass bagging and most cutting conditions, the engine speed should be set in the fast position.
• Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with  water and let dry before using.
• Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.

MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of builtup grass and trash. See “Cleaning” in the Maintenance section of the Operator’s Manual.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the  grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. ALWAYS mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

• For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (Figure A). If the lawn is  overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched  grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly.

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut,  mow across (perpendicular) to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week, then east to west the next week. This will help prevent matting and graining of the lawn.

CUTTING GUIDE

MAINTENANCE SCHEDULE

| Before
Each Use| After Each Use| Every 10 Hours| Every 25
Hours or
Season| Every 100 Hours| Before Storage
---|---|---|---|---|---|---
Check for loose fasteners| X| | | | | X
Clean/inspect grass catcher*| X| X| | | | X
Check tires| X| | | | |
Clean drive wheels*| X| | | | |
Clean lawn mower***| | X| | | | X
Clean under drive cover| | | X| | |
Check drive belt/pulleys*| | | | X| |
Check| | | | X 3| |
Lubrication| | | | X| |
Clean and recharge battery| | | | X| | X 4
Check engine oil level| X 5| | | | |
Change engine oil| | | | X 1.2| |
Clean air filter| | | | X 2| |
Inspect muffler| | | | X| |
Replace spark plug| | | | | X|
Replace air filter paper cartridge| | | | | X 2|
Empty fuel system or add stabilize| | | | | | X

• (if so equipped)
  ** Electric-start mowers
  * Power-propelled mowers
  ** Use a scraper to clean under deck

NOTES: (1) Change more often when operating under a heavy load or in high ambient temperatures. (2) Service more often when operating in dirty or dusty conditions. (3) Replace blades more often when mowing in sandy soil. (4) Charge 48 hours at end of season. (5) And after each 5 hours of use.

TROUBLESHOOTING

See appropriate section in manual unless directed to an authorized Service Center.

2. Out of fuel.
3. Stale fuel.
4. Water in fuel.
5. spark plug wire is disconnected.
6. Bad spark plug.
7. Loose blade or broken blade adapter.
8. Control bar in released position.
9. Control bar defective.
10. Fuel valve lever (if so equipped) in OFF position.
11. Weak battery (if equipped).
12. Disconnected battery connector (if equipped).
13. Blown fuse (if equipped).| 1. Clean/replace air filter.
2. Fill fuel tank.
3. Drain fuel tank and refill tank with fresh, clean gasoline.
4. Drain fuel tank and refill tank with fresh, clean gasoline.
5. Connect wire to plug.
6. Replace spark plug.
7. Tighten blade bolt or replace blade adapter.
8. Depress control bar to handle.
9. Replace control bar.
10. Turn fuel valve lever to the ON position.
11. Charge battery.
12. Connect battery to engine.
13. Replace fuse.
Loss of power| 1. Rear of lawn mower housing or cutting blade dragging in heavy grass.
2. Cutting too much grass.
3. Dirty air filter.
4, Buildup of grass, leaves, and trash under mower.
5. Too much oil in engine.
6. Walking speed too fast.| 1. Raise cutting height.
2. Raise cutting height.
3. Clean/replace air filter.
4. Clean underside of mower housing.
5. Check oil level.
6. Cut at slower walking speed.
Poor cut –uneven| 1. Worn, bent or loose blade.
2. Wheel heights uneven.
3. Buildup of grass, leaves and trash under mower.| 1. Replace blade. Tighten blade bolt.
2. Set all wheels at same height.
3. Clean underside of mower housing,
Excessive vibration| 1. Worn, bent or loose blade.
2. Bent engine crankshaft.| 1. Replace blade. Tighten blade bolt.
2. Contact a qualified service center.
Starter rope hard to pull| 1. Engine flywheel brake is on when control bar is released.
2. Bent engine crankshaft.
3. Blade adapter broken.
4, Blade dragging in grass.| 1. Depress control bar to upper handle before pulling starter rope.
2. Contact a qualified service center.
3. Replace blade adapter.
4, Move lawn mower to cut grass or to hard surface.
Grass catcher not filling (If so equipped)| 1. Cutting height too low.
2. Lift on blade worn off.
3. Catcher not venting air.| 1. Raise cutting height.
2. Replace blade.
3. Clean grass catcher.
Hard to push| 1. Grass is too high or wheel height is too low.
2. Rear of lawn mower housing or cutting blade dragging in grass.
3. Grass catcher too full.
4. Handle height position not right for you.| 1. Raise cutting height.
2. Raise rear of lawn mower housing or (1) setting higher.
3. Empty grass catcher.
4. Adjust handle height to suit.
Loss of drive or slowing of drive speed| 1. Belt wear.
2. Belt off of pulley.
3. Drive cable worn or broken.
4. “Loose” drive control system.| 1. Check/replace drive belt.
2. Check/reinstall drive belt.
3. Replace drive cable.
4. Adjust drive control.

HOW TO OBTAIN SERVICE

FOR SERVICE, REPAIRS, WARRANTY CLAIM, SPARE PARTS AND ACCESORIES PURCHASE ARE AVAILABLE ONLINE AT
www.evansproducts.com
OR BY CALLING 1-877-703-4441.

STORAGE

Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more.

CAUTION: Never store the lawn mower with gaso line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

LAWN MOWER
When lawn mower is to be stored for a pe-riod of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire lawn mower (See “CLEAN-ING” in the
  Maintenance section of this manual).

• Lubricate as shown in the Maintenance section of this manual.

• Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

HANDLE
Your handle may be folded for storage as shown.

• Squeeze the bottom ends of lower handle towards each other until handle clears the handle brackets and swing handles forward over mower.
• Loosen upper handle mounting hard-ware enough to allow upper handle to be folded back.

IMPORTANT: When folding handles for storage or transportation, be sure to fold handles as shown or you may damage the control cables.
1 POSITION HANDLE
When setting up your handle from the stor-age position, the lower handle will require manually locking into the mowing position.
3 POSITION “Ez”

“QUICK-RELEASE” HANDLES
You can fold your lawn mower handle for storage.
ON 18″ HI-VAC MODELS ONLY:

1. Loosen the two (2) handle levers on sides of the upper handle and allow handle to fold down to the rear.
2. Move height adjustment lever forward to raise mower to highest position.
3. Loosen handle bolts (on both sides), then pivot entire handle assembly forward and allow it to rest on mower.

ON ALL OTHER MODELS:

1. Loosen the two “quick-adjust” handle knobs on sides of the upper handle and allow handle to fold down to the rear.
2. Loosen the two “standard” handle knobs on Sides of the lower handle and pivot entire handle assembly for-ward and allow it to rest on mower.
3. Reinstall “standard” knobs and car-riage bolts to lower handle or handle brackets for safe keeping.
   • When setting up your handle from the storage position, the lower handle will automatically lock into the mowing position.

IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage the control cables.

ENGINE FUEL SYSTEM IMPORTANT:
It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Alcohol blended fuels (called gasohol or using etha-nol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Drain the fuel tank.
• Start the engine and let it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable al-ternative in minimizing the formation of fuel gum deposits during Storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratiofound on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the car buretor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL
Drain oil (with engine warm) and replace with clean oil. (See “ENGINE” in the Main-tenance section of this manual).
NOTE (B &S W26 engines with Synthetic oil ONLY):
An oil change is not required but if you desire to change the oil follow the procedure below.

CYLINDER

• Remove spark plug.
• Pour one ounce (29 ml) of oil through spark plug hole into cylinder.
• Pull starter handle slowly to distribute oll.
• Replace with new spark plug.

BATTERY (IF EQUIPPED) Disconnect the battery from the engine connector and charge battery 48 hours.

OTHER

• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.
• If possible, store your unit indoors and cover it to protect it from dust and dirt.
• Cover your unit with a suitable protec-tive cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation
  to form and will cause your unit to rust.

IMPORTANT: Never cover mower while engine and exhaust areas are still warm.
CAUTION: Never store the lawn mower with gaso line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

www.evansproducts.com
1-877-703-4441

References

• Evans Products – Engineering solutions for water, air and energy.

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