LiCHUAN LCDA-608S Digital DC Servo Instruction Manual

June 9, 2024
LiCHUAN

LiCHUAN LCDA-608S Digital DC Servo
LiCHUAN LCDA-608S Digital DC Servo

Installation

Electrical index

  • Voltage input range:DC : 36V~50V
  • Maximum output current: 30A
  • Pulse form: pulse + direction, CW / CCW
  • Logic input current: 10 ~ 20mA
  • Impulse response frequency: 0 ~ 200kHz
  • Insulation resistance: 500M

Environmental indicators

  • Storage temperature: -20 ℃ ~ 80 ℃
  • Operating temperature: 0 ℃ ~ 55 ℃
  • Humidity: 90% RH (non-condensing)
  • Vibration frequency: less than 0.5G (4.9m / s 2) 10Hz ~60Hz (not continuous operation)

Installation dimension drawing(mm)

P1 Driver installation dimensions
Installation dimension drawing

Wiring

Driver terminal description

Definition of power terminals

No. Symbol Function definition
1 DC+ DC power supply terminal (36-50VDC) 400W recommended 48V
2 GND
3 BR External braking resistor
4 U Motor power line terminal See the label on the motor for the wiring

color
5| V
6| W
7| none

Driver control terminal definition (26 pin DB plug)
Terminal welding surface
Terminal welding surface

Pin Symbol Definition Pin Symbol Definition
1 PUL- Pulse input negative 18 ALM- Alarm output negative
2 PUL+ Pulse input positive 10 +5V 5V power output
3 DIR- Direction input negative 26 GND Internal power ground
4 DIR+ Direction input positive 20 EA+ A phase differential pulse

feedback output
5| ENA+| Enable input positive| 21| EA-
6| ENA-| Enable input negative| 22| EB+| B-phase differential

7

|

Pend+

| Positioning completion output is positive|

23

|

EB-

| C-pulse feedback output
8| Pend-| Positioning completion output is negative| 24| EZ+| Z-phase differential pulse feedback output
9| ALM+| Alarm output is positive| 25| EZ-|

Communication port pin definition (RJ45 network port)

Pin Definition
3 GND
5 TXD
7 TXD

Communication line with computer

PC terminal (9-pin female)   Drive end (network port)
2(RXD)   5(TXD)
3(TXD)   7(RXD)
5(GND)   3(GND)

Definition of driver encoder terminals (15-pin DBplug)

Pin Symbol Color Definition
1 EA+ yellow Encoder A signal is positive
2 EB+ green Encoder B signal is positive
3 GND black Encoder power ground
4 EZ+ Brown Encoder Z signal is positive
6 HW+ White Encoder W signal is positive
7 HU+ gray Encoder U signal is positive
8 HV+ Orange Encoder V signal is positive
10 EZ- Brown black Encoder Z signal negative
11 EA- Yellow black Encoder A signal negative
12 EB- Green black Encoder B signal negative
13 VCC red Encoder + 5V input

Control port wiring

Control port wiring

P4 Differential signal input and output signal connection
Control port wiring

Note:

  1. When the control signal voltage VCC = 24V, the current limiting resistor R = 1.5K;
  2. When the control signal voltage VCC = 5V, the current limiting resistor R = 0;

Control signal timing diagram

P6 Motor brake signaltiming diagram
Control signal timing diagram

Note:

  1. Delay brake opening time
  2. Delay brake closing time

Parameter settings

This series of drivers can be set directly through the keypad of the driver. The debugging panel and debugging steps are as follows:

Introduction to the debug panel
Introduction to the debug panel

Key Key Description
Input bit (blinking) shift left
Switch sub menus, increase values
Switch sub-menus, decrease values
Enter submenu, confirm input
Switchable between modes

Data monitoring

LED display Description
**** The current position error is converted to the number of code disk

lines
| Current speed feedback (rpm)
| Current speed reference (rpm)
| Number of pulses after 4 times the frequency of the current position feedback code disc, calculated from power-on initialization
| Given the original number of pulses at the current position, it is calculated from power-on initialization
| Current current peak (mA)
| Displays the current fault value.

Operating procedures
Operating procedures

Restore factory settings: Press key change to“AF_Ini”,then press key ,display “InI -”,then press key ,the setting is down when the screen display “Finish”

Clear alarm log: Press key change to“AF_CLr”,then press key, display “CLr -”,then press key ,the setting is down when the screen display “Finish”。

Parameter write in: Press key change to “EE_SEt”,then press key,display“EEP -”,then long press key for 5 seconds,the setting is down when the screen display “Finish”。

Specific parameter description

Serial number| Parameter name| Parameter range| Defaults| Description
---|---|---|---|---
PA_000| Electronic gear molecule| 1~32767| 1|
PA_001| Electronic Gear Denominator| 1~32767| 1|
PA_002| Input pulse filter cutoff frequency| 1~500| ****

70

|
PA_003| Speed sampling filter cutoff frequency| 100~2000| ****

800

|
PA_004| Current loop filter cutoff frequency| 350~2500| 1100|
PA_005| Single and double pulse selection| 0~1| 0| 0:PUL+DIR

1:CCW/CW

PA_006

| Pulse active edge selection| 0~1|

0

|
PA_007| Positive direction level selection| 0~1| 0|
PA_008| Control mode selection| 1~3| 1|

  1. external pulse
  2. internal position
  3. internal speed

PA_009| Current loop scale factor| 200~32767|  |
PA_010| Current loop integration coefficient| 0~32767|  |
PA_011| Speed loop high-speed proportionality factor| 100~32767| 3200|
PA_012| Speed loop low speed proportionality factor| 100~32767| 2900|
PA_013| Speed loop integration coefficient| 0~32767| 400|
PA_014| Position loop high-speed proportionality factor| 10~32767| 2700|
PA_015| Position loop low speed proportionality factor| 10~32767| 2200|
PA_016| Speed feedforward coefficient| 0~1000| 400|
PA_017| Acceleration feed-forward coefficient| 0~32767| 0|
PA_018| Gravity compensation coefficient| 20~180| 100|
PA_019| Friction compensation method| 0~1| 0|
PA_020| Friction compensation coefficient| 20~180| 100|
PA_021| Peak current limit| 100~19456| 18432|
PA_022| Continuous output current limit| 35~8687| 8687|
PA_023| Maximum speed limit| 1~100| 100|
---|---|---|---|---


PA_024

| Number of motor pole pairs(Do not change it)| 2~30| ****

4

|
PA_025| Yard line| 1000~32768| 1024|



PA_026

| Motor selection (Divided into 4 pairs of poles and 5 pairs of poles motors)|



1~100

| ****


13

| 12:200W(4 pairs) 13:400W(4 pairs) 14:200W(5 pairs)

15:400W(5 pairs)

PA_027| Manufacturer parameters| 0~32767| 40|
PA_028| First notch point frequency| 500~5000| 5000|
PA_029| First notch point depth| 0~20| 8|


PA_030

| Second notch point frequency| 500~5000| ****

5000

|
PA_031| Second notch point depth| 0~20| 8|
PA_032| Number of command loops for the first segment| 0~32767| 50|
PA_033| Low position of the first position instruction| 0~32767| 0|
PA_034| First speed| 7000~13000| 10600|
PA_035| First period plus time| 1~200| 100|


PA_036

| Number of second position command cycles| 0~32767| ****

50

|


PA_037

| Low position of second position instruction| 0~32767| ****

0

|
PA_038| Second speed| 7000~13000| 9400|
PA_039| Second period plus time| 1~200| 100|
PA_040| 3rd position command circle| 0~32767| 50|
PA_041| The third position

instruction low

| 0~32767| 0|
PA_042| Third speed| 7000~13000| 11200|
PA_043| Third period plus time| 1~200| 100|
PA_044| The fourth stage position command| 0~32767| 50|
PA_045| Low position of fourth

position command

| 0~32767| 0|
PA_046| Fourth speed| 7000~13000| 8800|
PA_047| Fourth period plus time| 1~200| 100|
PA_048| Position tracking error limit| 0~32767| 10000|
PA_049| In-place output error limit| 0~32767| 4|

Alarm processing

Alarm code Fault description Troubleshooting
ER_001 Overcurrent alarm
  1. Motor line power line short circuit or motor failure;
  2. The current loop parameter of the driver is too large;
  3. If there is no error in the above two check points, it may be an internal failure of the driver, which needs to be returned to the factory for testing.

ER_002| Over-voltage alarm|

  1. The power supply voltage is too high or the voltage is unstable. Check whether the transformer output voltage is normal;
  2. The internal fault of the driver needs to be returned to the factory for testing.

ER_003 ER_010| Encoder failure|

  1. The encoder cable is disconnected or has poor contact.
  2. The drive encoder input circuit is damaged.

ER_004| Overload alarm| The motor is stalled or the load is too large.
ER_005| Phase sequence error|

  1. The phase sequence of the motor line is wrong.
  2. The encoder wire phase sequence is wrong or the encoder is damaged.

ER_007| Excessive position deviation|

  1. The phase sequence of the motor power line is reversed. Check the line sequence according to the label on the motor.
  2. Looseness, poor contact, or breakage of the motor power line or encoder line will cause this failure. If there is a spare cable, try the cable;

ER_008| Brake failure|

  1. The brake current of the driver is too large.
  2. The brake circuit of the driver is damaged.

Appendix: DC servo motor parameters

400WDC servo motor parameter

  Project Parameter Unit
  Rated output power 400 W
  Rated voltage 48 VDC
  Rated speed 3000 rpm
  Peak speed 3200 rpm
  Rated torque 1.27 N.M
  Peak torque 2.54 N.M
  Rated current 11+/-10% Ams
  Peak current 22+/-10% Ams
  Torque coefficient 0.12+/-10% N.m/Ams
  Back EMF Constant 7.0+/-10% V/KRPM
  Line-to-line resistance 0.27+/-10% Ω
  Line-to-line inductance 0.56+/-20% mH
  Moment of inertia 0.58+/-10% Kg.m2*10-4
  Number of pole pairs 5 pairs of poles
  Encoder 2500PPR Incremental
Motor protection level IP54
Brake holding torque No N.m
Brake holding voltage No. DC
Insulation class F class
Insulation resistor >200mΩ DC500V
Turn around Seen from the motor shaft extension end, it rotates

counterclockwise (CCW)

400WDC servo motor parameter

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