milwaukee 2509-20 M12 HAMMERVAC Universal Dust Extractor Instruction Manual

milwaukee 2509-20 M12 HAMMERVAC Universal Dust Extractor

WARNING To reduce the risk of injury, user must read and understand operator’s manual

IMPORTANT SAFETY INSTRUCTIONS

WARNING
WHEN USING AN ELECTRICAL DUST EXTRACTOR, BASIC PRECAUTIONS SHOULD ALWAYS BE FOLLOWED, INCLUDING THE FOLLOWING: READ ALL INSTRUCTIONS BEFORE USING DUST EXTRACTOR. BEFORE USING THE DUST EXTRACTOR, READ THIS OPERATOR’S MANUAL, YOUR TOOL, BATTERY PACK AND CHARGER OPERATOR’S MANUALS, AND ALL LABELS ON THE DUST EXTRACTOR, BATTERY PACK, CHARGER AND TOOL. FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS MAY RESULT IN ELECTRIC SHOCK, FIRE AND/OR SERIOUS INJURY.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Dust extractors have motors and other parts that can produce sparks during normal use. Do not use within 30 feet of areas where explosive materials may be present (such as gasoline pumps and places where liquids like paint thinners, cleaners, solvents, etc. are stored).
• Do not use in the presence of explosive dust, liquids or vapors.
• Do not use where oxygen or anesthetics are used.
• Do not allow to be used as a toy. Close attention is necessary when used by or near children.
• Use extra care when using on stairs

ELECTRICAL SAFETY

• Do not pick up wet material. Do not use water to settle dust.
• Do not handle battery pack or dust extractor with wet hands.

PERSONAL SAFETY

• STAY ALERT. Watch what you are doing and use common sense. Do not use dust extractor when you are tired, distracted or under the influence of drugs, alcohol or medication causing diminished control.
• The operation of a dust extractor can result in foreign objects being blown into eyes, which can result in eye damage. Always wear safety goggles or glasses with side shields when operating dust extractor.
• Wear a dust mask or use an OSHA compliant dust extraction solution when working in dusty situations. Dust particles can harm your lungs.
• Avoid accidental starting. Ensure the switch is in the off-position before inserting battery pack. Inserting battery pack in dust extractor that has the switch on invites accidents.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the dust extractor in unexpected situations.
• Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
• Use only as described in this manual. Use only manufacturer’s recommended attachments.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents

USE AND CARE

• Do not use without dust box and/or filter in place.
• Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.
• Do not pick up anything that is burning or smoking such as cigarettes, matches, or hot ashes.
• Do not pick up soot, cement, plaster or drywall dust without filter in place. These are very fine particles that may affect the performance of the motor or be exhausted back into the air.
• This product is suitable for collection of silica dust when used in accordance with these instructions. To reduce the risk of health hazards from other vapors or dust, do not vacuum carcinogenic, toxic or hazardous materials such as asbestos, arsenic, barium, beryllium, lead, pesticides or other health endangered materials.
• WARNING : Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
• Use special care when emptying heavily loaded tanks.
• To avoid spontaneous combustion, empty dust box after each use.
• Do not leave dust extractor unattended when battery pack is installed. Remove battery pack when not in use and before servicing.
• Disconnect the battery pack from the appliance before making any adjustments, changing accessories, or storing appliance. Such preventive safety measures reduce the risk of starting the appliance accidentally.
• Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything else that may reduce air flow.
• Maintain dust extractor. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the dust extractor’s operation. If damaged, have the dust extractor repaired before use. Many accidents are caused by poorly maintained tools.
• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Do not modify or attempt to repair the appliance or the battery pack (as applicable) except as indicated in the instructions for use and care.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers

SPECIFIC SAFETY RULES FOR DUST EXTRACTORS

• Before using the dust extractor, read this operator’s manual, your tool, battery pack and charger operator’s manuals, and all labels on the dust extractor, battery pack, charger and tool.
• Always use side handle assembly with the correct neck diameter for the rotary hammer/hammer drill. An ill-fitting side handle will not tighten securely, causing loss of control.
• Never use dust extractor without dust box and HEPA filter in place. Never use water to clean dust box or HEPA filter.
• Wear ear protectors. Exposure to noise can cause hearing loss.
• WARNING To reduce the risk of injury, when working in dusty situations, wear appropriate respiratory protection or use an OSHA compliant dust extraction solution.
• Always use common sense and be cautious when using tools. It is not possible to anticipate every situation that could result in a dangerous outcome. Do not use this tool if you do not understand these operating instructions or you feel the work is beyond your capability; contact Milwaukee Tool or a trained professional for additional information or training.
• Always use side handle provided with dust extractor when using with a rotary hammer/hammer drill. When dust extractor is removed from the tool, always use side handle(s) supplied with the tool. Loss of control can cause personal injury.
• Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock

READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE

SYMBOLOGY

• Volts
• Direct Current
• UL Listing for Canada and U.S.

SPECIFICATIONS

• Cat. No……………………………………………….2509-20
• Volts……………………………………………………..12 DC
• Battery Type…………………………………………..M12™
• Charger Type…………………………………………M12™
• Max Bit Diameter……………………………………..1-1/4″

Hammer Collar Sizes

• Diameter…………………………Ø 1.6″-2.4″ (41-61 mm)
• Circumference…………………5.1″-7.5″ (129-192 mm)
• Dust Box Cat. No……………………………42-16-0580
• Crevis Tool Cat. No…………………………49-90-2325

Recommended Ambient
Operating Temperature…………………..0°F to 125°F

FUNCTIONAL DESCRIPTION

1. Dust box latch
2. Depth gauge button
3. Nozzle release lever
4. Nozzle
5. Nozzle assembly
6. Side handle clamp attachment point
7. Dust box with filter
8. Side handle clamping collar assembly
9. Depth gauge
10. Tool and bit depth gauge button
11. Clamp lever
12. Side handle grip
13. Bit brush
14. Power switch
15. Fuel gauge

ASSEMBLY

WARNING
Recharge only with the charger specified for the battery. For specific charging instructions, read the operator’s manual supplied with your charger and battery.

Removing/Inserting the Battery
To remove the battery, push in the release buttons and pull the battery pack away from the tool.

WARNING
Always lock the trigger or remove the battery pack any time the tool is not in use. To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.

WARNING
Only use accessories specifically recommended for this tool. Others may be hazardous. To reduce the risk of injury, always remove the battery pack before removing the dust box. Do not use tool without dust box and HEPA filter in place.

Installing/Removing the Dust Box and HEPA Filter

To remove the dust box:

1. Turn OFF the tool.
2. Remove the battery pack.
3. Press the dust box latches. (1)
4. Pull the dust box away from the HAMMERVAC™. (2)
5. Empty debris by holding away from the user’s face and tapping into a trash can, pail, or other reasonable container. For best cleaning results, Dust box port connect a vacuum hose with dust extraction adapter (Cat . No. 49-90-1959) to the dust box port and suction out debris.
6. If necessary, pull the HEPA filter away from the dust box and tap clean. Do not clean with water or compressed air. After about 1500 holes or loss of suction, discard and replace HEPA filter (Cat. No. 49-90-2306).

To install the dust box:

1. Slide the dust box into the body of the HAMMERVAC™.
2. The dust box latches should snap into place.

NOTE : Do not operate the HAMMERVAC™ without the dust box and HEPA filter in place. Dust box cannot be installed without HEPA filter

CAUTION
Keep filter clean. Efficiency of the HAMMERVAC™ is largely dependent on the filter. A dirty filter will reduce the air flow and overall efficiency of the system. Do not clean with water or compressed air. Remove from dust box and tap clean.

Installing/Removing Nozzle Assembly
To install the nozzle assembly supplied with the tool, or accessory nozzles:

1. With the nozzle assembly pointing straight up, line up the lugs of the nozzle assembly with the lugs on the front of the HAMMERVAC™. The unlock symbol on the nozzle assembly will line up with the depth gauge on the top of the HAMMERVAC™.
2. Turn the nozzle assembly left or right to lock into place. The lock symbol on the nozzle assembly will line up with the depth gauge on the top of the HAMMERVAC™.
3. To remove, reverse the procedure

Installing/Removing Nozzle
Replace the nozzle:

• After drilling about 1500 holes,
• When the bit brush shows signs of wear,
• When suction is reduced,
• When dust escapes through the bit brush during use

To replace the Standard (Cat. No. 14-52-0105) and Large (Cat. No. 14-52-0110) nozzles, rotate the nozzle release lever up to the open position and pull out nozzle from the lower nozzle assembly (Cat. No. 42-20-0615) Slide the new nozzle into the lower nozzle assembly and rotate the nozzle release lever down to the closed position.

Attaching the HAMMERVAC™ to a Rotary Hammer/Hammer Drill
The HAMMERVAC™ is provided with a clamping collar assembly and one side handle grip.

1. Turn OFF, remove the battery pack from the HAMMERVAC™, and disconnect power from the tool.
2. Remove the tool side Lower Jawhandle by flipping clamp lever upwards.
3. Slide the HAMMERVAC™ side handle clamping collar assembly over the chuck and onto the neck of the tool.
4. Attach the side handle clamping collar assembly onto the HAMMERVAC™, first the upper jaw, then
5. Press down the clamp lever to secure the clamping collar assembly to the HAMMERVAC™.
6. Rotate the HAMMERVAC™ and side handle grip to the desired position and tighten securely.

Adjusting the Side Handle Position

1. Loosen the side handle clamping collar assembly by unscrewing the side handle grip until the side handle clamping collar assembly rotates freely.
2. Rotate the side handle grip to the desired position.
3. Tighten the side handle grip securely

Installing/Removing the Bit
Slide the bit through the nozzle and then install into the tool according to the tool manufacturer’s instructions. For best results, use a bit 10″ in length or shorter.

Fitting the HAMMERVAC™ to the Tool and Bit
For proper suction and depth , position the nozzle assembly so the bit is flush with the forward face of the nozzle:

1. Press and hold the tool and bit depth gauge button.
2. Push in the nozzle assembly until the bit is flush with the front face of the nozzle.
3. Release the tool and bit depth gauge button.

NOTE : Fully extend the HAMMERVAC™ before storing to preserve spring life

Setting the Drilling Depth

1. Fit the HAMMERVAC™ to the Tool and Bit.
2. Press and hold the depth gauge button and slide the depth gauge to the desired depth. The drilling depth is the last visible measurement shown when viewed from the depth gauge on the top of the tool. To ensure the HAMMERVAC™ is properly set to the tool, bit, and desired depth, always drill a test hole.

NOTE : When using the optional Crevice Tool (Cat. No. 49-90-2325) accessory, set the drill depth to 0.

OPERATION

WARNING
To reduce the risk of fire and injury, do not use to pick up flammable or combustible materials. Empty dust box completely before use. To reduce the risk of injury, always wear proper eye protection marked to comply with ANSI Z87.1. When working in dusty situations, wear appropriate respiratory protection or use an OSHA compliant dust extraction solution.

Fuel Gauge
To determine the amount of charge left in the battery, turn the tool ON. The Fuel Gauge will light up for 2-3 seconds. When less than 10% of charge is left, 1 light on the fuel gauge will flash 4 times. To signal the end of charge, 1 light on the fuel gauge will flash 8 times and the tool will not run. Charge the battery pack. If the battery becomes too hot, the fuel gauge lights will flash and the tool will not run. Allow the battery to cool down.

Using the Power Switch

• AUTO To set the HAMMERVAC™ to start automatically as a hole is being drilled, move the power switch to the AUTO position. When the nozzle assembly is pushed in, the HAMMERVAC™ will run. NOTE: The HAMMERVAC™ will continue to run 3-5 seconds after the tool has fully extended to ensure all dust is captured in dust box.
• ON To turn the tool ON, move the power switch to the ON position. The HAMMERVAC™ will run continuously.
• OFF To turn the tool OFF, move the power switch to the OFF position

NOTE: When the HAMMERVAC™ has come to a stop, the AUTOPULSE™ Filter Cleaning Mechanism will click three times to clear the filter of debris that could become lodged. For best performance, position the HAMMERVAC™ either horizontally or vertically downward (pointed at the ground) during this cycle. Empty the dust box often

Proper Operation

1. Empty the dust box.
   NOTE : For optimal use to remove debris in the dust box, connect a hose to a vaccum and remove debris.

2. Install and position the nozzle assembly to the desired side.

3. Attach side handle clamping collar assembly and grip to tool.

4. Fit the HAMMERVAC™ to the Tool and Bit.

5. Set the drill depth.

6. Install the battery pack.

7. Turn HAMMERVAC™ to ON or AUTO.

8. Begin use according to tool manufacturer instructions

9. Always hold the tool securely using both handles to maintain control.

10. Stop and empty dust box:

11. When suction decreases,

12. When dust begins to come through the bit brush.

MAINTENANCE

WARNING
To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.

Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. Inspect your tool for issues such as undue noise, misalignment or binding of moving parts, breakage of parts, or any other condition that may affect the tool operation. Return the tool, battery pack, and charger to a MILWAUKEE service facility for repair. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for inspection. If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.

WARNING
To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to flow inside them.

Cleaning
Clean dust and debris from any vents. Keep tool clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean, since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.

Repairs
For repairs, return the tool, battery pack and charger to the nearest authorized service center.

ACCESSORIES

WARNING
Use only recommended accessories. Others may be hazardous. For a complete listing of accessories, go online to www.milwaukeetool.com or contact a distributor

WIRELESS COMMUNICATION

For products provided with wireless communication features, including ONE- KEY™: Pursuant to part 15.21 of the FCC Rules, do not modify this product. Modification could void your authority to operate the product. This device complies with part 15 of the FCC Rules and ISED-Canada’s license exempt RSS standards. Operation is subject to the following two conditions: 1) This device may not cause harmful interference, and 2) This device must accept any interference received, including interference that may cause undesired operation.

SERVICE – UNITED STATES
1-800-SAWDUST (1.800.729.3878) Monday-Friday, 7:00 AM – 6:30 PM CST or visit www.milwaukeetool.comContact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.

Email: metproductsupport@milwaukeetool.comBecome a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.

SERVICE – CANADA
Milwaukee Tool (Canada) Ltd 1.800.268.4015 Monday-Friday, 7:00 AM – 4:30 PM CST or visit www.milwaukeetool.ca

LIMITED WARRANTY USA & CANADA

Every MILWAUKEE power tool* (see exceptions below) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of five (5) years** after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers.

*This warranty does not cover Air Nailers & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measurement Products. There are separate and distinct warranties available for these products.
**The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for the M18 FUEL™ 1″ D-Handle High Torque Impact Wrenches, Drain Cleaning Cables, AIRSNAKE™ Drain Cleaning Air Gun Accessories, and REDLITHIUM™ USB Laser Levels is two (2) years from the date of purchase. The warranty period for the M18™ Compact Heat Gun, 8 Gallon Dust Extractor, M18™ Framing Nailers, M18 FUEL™ 1/2″ Ext. Anvil Controlled Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 1″ High Torque Impact Wrench w/ ONE-KEY™, M18 FUEL™ 2 Gal. Compact Quiet Compressor, M12™ Laser Levels, 165′ Laser Detector, M12™ 23GA Pin Nailer, and M18 FUEL™ 1/4″ Blind Rivet Tool w/ ONE-KEY™ is three (3) years from the date of purchase. The warranty period for the LED in the LED Work Light and the LED Upgrade Bulb for the Work Light is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge.

a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.

MILWAUKEE TOOL 13135 West Lisbon Road Brookfield, WI 53005 USA

References

• Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
• Milwaukee® Tool Official Site | Nothing but HEAVY DUTY®
• Sitio oficial de Milwaukee® Tool | Nothing but HEAVY DUTY®

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