DEWALT DCP580 18V XR Cordless Brushless Planer Instruction Manual

DEWALT DCP580 18V XR Cordless Brushless Planer

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You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users.

Technical Data

• Voltage VDC 18
• Type 1
• Battery type Li-Ion
• No-load speed min-1 15,000
• Planing depth mm 2
• Planing width mm 82
• Weight (without battery pack) kg 2.5
• Noise values and/or vibration values (triax vector sum) according to
• EN62841-2-14:
• LPA (emission sound pressure level) dB(A) 85
• LWA (sound power level) dB(A) 96
• K (uncertainty for the given sound level) dB(A) 3
• Vibration emission value ah = m/s2 <2.5
• Uncertainty K = m/s2 1.5

The vibration and/or noise emission level given in this information sheet has been measured in accordance with a standardized test given in EN62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
WARNING: The declared vibration and/or noise emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration and/or noise emission may differ. This may significantly increase the exposure level over the total working period.
An estimation of the level of exposure to vibration and/or noise should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
Identify additional safety measures to protect the operator from the effects of vibration and/or noise such as: maintain the tool and the accessories, keep the hands warm
(relevant for vibration), organization of work patterns.

Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

• DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
• WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
• NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.
  Denotes risk of electric shock.
  Denotes risk of fire.

DCB112  DCB113  DCB115   DCB116   DCB117   DCB118 DCB132 DCB119
DCB546| 18/54| 6.0/2.0| 1.05| 60| 270| 170| 140| 90| 80| 40| 60| 90| X
DCB547| 18/54| 9.0/3.0| 1.46| 75| 420| 270| 220| 135| 110| 60| 75| 135*| X
DCB548| 18/54| 12.0/4.0| 1.44| 120| 540| 350| 300| 180| 150| 80| 120| 180| X
DCB181| 18| 1.5| 0.35| 22| 70| 45| 35| 22| 22| 22| 22| 22| 45
DCB182| 18| 4.0| 0.61| 60/40| 185| 120| 100| 60| 60/45| 60/40| 60/40| 60| 120
DCB183/B| 18| 2.0| 0.40| 30| 90| 60| 50| 30| 30| 30| 30| 30| 60
DCB184/B| 18| 5.0| 0.62| 75/50| 240| 150| 120| 75| 75/60| 75/50| 75/50| 75| 150
DCB185| 18| 1.3| 0.35| 22| 60| 40| 30| 22| 22| 22| 22| 22| X
DCB187| 18| 3.0| 0.54| 45| 140| 90| 70| 45| 45| 45| 45| 45| 90
DCB189| 18| 4.0| 0.54| 60| 185| 120| 100| 60| 60| 60| 60| 60| 120

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains‑operated (corded) power tool or battery‑operated (cordless) power tool.

1. Work Area Safety
2. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
3. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
4. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
5. Electrical Safety
6. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
7. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
8. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
9. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
10. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
11.  If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
12. Personal Safety
13. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
14. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non‑skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
15. Prevent unintentional starting. Ensure the switch is in the off‑position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
16. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
17. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
18. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
19.  If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust‑related hazards.
20. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
21. Power Tool Use and Care
22. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
23. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
24. Disconnect the plug from the power source and or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
25. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power  tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
26.  Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused bypoorly maintained power tools.
27. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
28. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
29. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
30. Battery Tool Use and Care
31. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
32. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
33. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
34. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
35. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
36. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause explosion.
37. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
38. Service
39. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
40. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Additional Specific Safety Rules for Planers

• Wait for the cutter to stop before setting the tool down. An exposed rotating cutter may engage the surface leading to possible loss of control and serious injury.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding theworkpiece by your hand or against the body leaves it unstable and may lead to loss of control.
• Wear a dust mask.

Residual Risks
In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:

• Impairment of hearing.
• Risk of personal injury due to flying particles.
• Risk of burns due to accessories becoming hot during operation.
• Risk of personal injury due to prolonged use.

Chargers
DEWALT chargers require no adjustment and are designed to be as easy as possible to operate.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of your mains. Your DEWALT charger is double insulated in accordance with EN60335; therefore no earth wire is required.
If the supply cord is damaged, it must be replaced only by DEWALT or an authorized service organization.

Mains Plug Replacement
(U.K. & Ireland Only)
If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the plug.
• Connect the blue lead to the neutral terminal.

WARNING: No connection is to be made to the earth terminal.
Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 3 A.

Using an Extension Cable
An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for power input of your charger (see Technical Data). The minimum conductor size is 1 mm2; the maximum length is 30 m.
When using a cable reel, always unwind the cable completely.
Important Safety Instructions for All Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for compatible battery chargers (refer to Technical Data).

• Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.

• WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock may result.

• WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less.

• CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable batteries. Other types of batteries may burst causing personal injury and damage.

• CAUTION: Children should be supervised to ensure that they do not play with the appliance.

• NOTICE: Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.

• These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.

• Do not expose charger to rain or snow.

•  Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug
  and cord.

• Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.

• Do not place any object on top of charger or place
  the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

• Do not operate charger with damaged cord or plug—have them replaced immediately.

• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.

• Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.

• In case of damaged power supply cord, the supply cord must be replaced immediately by the manufacturer, its service agent or similar qualified person to prevent any hazard.

• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

• NEVER attempt to connect two chargers together.

• The charger is designed to operate on standard 230V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

Charging a Battery (Fig. B)

1. Plug the charger into an appropriate outlet before inserting battery pack.
2.  Insert the battery pack  14  into the charger, making sure the battery pack is fully seated in the charger. The red (charging) light will blink repeatedly indicating that the charging process has started.
3. The completion of charge will be indicated by the red
   light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button  15  on the battery pack.

NOTE: To ensure maximum performance and life of lithium-ion battery packs, charge the battery pack fully before first use.

Charger Operation
Refer to the indicators below for the charge status of the battery pack.

• The red light will continue to blink, but a yellow indicator light  will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the charging procedure.
  The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery by refusing to light. NOTE: This could also mean a problem with a charger.
  If the charger indicates a problem, take the charger and battery pack to be tested at an authorized service center.

Hot/Cold Pack Delay
When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.
A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery pack warms.
The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to be cooled. Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of the charger.

Electronic Protection System
XR Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deep discharge.
The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithium-ion battery pack on the charger until it is fully charged.

Wall Mounting
These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 25.4 mm long with a screw head diameter of 7–9 mm, screwed into wood to an optimal depth leaving approximately 5.5 mm of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

Charger Cleaning Instructions
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non‑metallic brush. Do not use water or any cleaning solutions. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Battery Packs

Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include catalogue number and voltage.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.
READ ALL INSTRUCTIONS

• Do not charge or use battery in explosive atmospheres,  such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.

• Never force battery pack into charger. Do not modify battery pack in any way to fit into a non‑compatible charger as battery pack may rupture causing serious personal injury.

• Charge the battery packs only in DEWALT chargers.

• DO NOT splash or immerse in water or other liquids.

• Do not store or use the tool and battery pack in locations where the temperature may fall below 4 ˚C (34 ˚F) (such as outside sheds or metal buildings in winter), or reach or exceed 40 ˚C (104 ˚F) (such as outside sheds or metal buildings in summer).

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium‑ion battery packs are burned.

• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention
  is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persists, seek medical attention.

• WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

• WARNING: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to service centre for recycling.

• WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.

• CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

Transportation

WARNING: Fire hazard. Transporting batteries can possibly cause fire if the battery terminals inadvertently come in contact with conductive materials. When transporting batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Lithium‑ion batteries should not be put in checked baggage. DEWALT batteries comply with all applicable shipping regulations as prescribed by industry and legal standards which include UN Recommendations on the Transport of Dangerous Goods; International Air Transport Association (IATA) Dangerous Goods Regulations, International Maritime Dangerous Goods
(IMDG) Regulations, and the European Agreement Concerning The International Carriage of Dangerous Goods by Road
(ADR). Lithium-ion cells and batteries have been tested to section 38.3 of the UN Recommendations on the Transport of Dangerous Goods Manual of Tests and Criteria.
In most instances, shipping a DEWALT battery pack will be excepted from being classified as a fully regulated Class
9 Hazardous Material. In general, only shipments containing a lithium-ion battery with an energy rating greater than 100 Watt Hours (Wh) will require being shipped as fully regulated Class 9. All lithium-ion batteries have the Watt Hour rating marked on the pack. Furthermore, due to regulation complexities, DEWALT does not recommend air shipping lithium-ion battery packs alone regardless of Watt Hour rating. Shipments of tools with batteries (combo kits) can be air shipped as excepted if the Watt Hour rating of the battery pack is no greater than 100 Wh. Regardless of whether a shipment is considered excepted
or fully regulated, it is the shipper’s responsibility to consult the latest regulations for packaging, labeling/marking and documentation requirements.
The information provided in this section of the manual is provided in good faith and believed to be accurate at the time the document was created. However, no warranty, expressed or implied, is given. It is the buyer’s responsibility to ensure that its activities comply with the applicable regulations. Transporting the FLEXVOLTTM Battery
The DEWALT FLEXVOLTTM battery has two modes: Use and Transport.

• Use Mode: When the FLEXVOLTTM battery stands alone or is in a DEWALT 18V product, it will operate as an 18V battery. When the FLEXVOLTTM battery is in a 54V or a 108V (two 54V batteries) product, it will operate as a 54V battery.
• Transport Mode: When the cap is attached to the FLEXVOLTTM battery, the battery is in Transport mode. Keep the cap
  for shipping.

When in Transport mode, strings of cells are electrically disconnected within the pack resulting in 3 batteries with a lower Watt hour (Wh) rating as compared to 1 battery with a higher Watt hour rating. This increased quantity of 3 batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hour batteries.

Storage Recommendations

1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not in use.
2. For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

Labels on Charger and Battery Pack
In addition to the pictographs used in this manual, the labels on the charger and the battery pack may show the following pictographs:

• Read instruction manual before use.
• See Technical Data for charging time.
• Do not probe with conductive objects.
• Do not charge damaged battery packs.
• Do not expose to water.
• Have defective cords replaced immediately.
• Charge only between 4 ˚C and 40 ˚C.

Battery Type

The following SKU(s) operate on a 18 volt battery pack: DCP580 These battery packs may be used: DCB181, DCB182, DCB183, DCB183B, DCB184, DCB184B, DCB185, DCB187, DCB189, DCB546, DCB547, DCB548. Refer to Technical Data for
more information.

Package Contents

The package contains:

• 1 Planer
• 1 Rebate fence
• 1 T25 star key
• 1 T-handle hex wrench
• 1 Gauge plate
• 1 Pair of blades (kitted models only)
• 1 Dustbag (kitted models only)
• 1 TSTAK kitbox (kitted models only)
• 1 Li-Ion battery pack (C1, D1, L1, M1, P1, S1, T1, X1, Y1 models) 2 Li-Ion battery packs (C2, D2, L2, M2, P2, S2, T2, X2, Y2 models) 3 Li-Ion battery packs (C3, D3, L3, M3, P3, S3, T3, X3, Y3 models) 1 Instruction manual

NOTE: Battery packs, chargers and kitboxes are not included with N models. Battery packs and chargers are not included with NT models. B models include Bluetooth® battery packs.
NOTE: The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth®, SIG, Inc. and any use of such marks by DEWALT is under license. Other trademarks and trade names are those of their respective owners.

• Check for damage to the tool, parts or accessories which may have occurred during transport.
• Take the time to thoroughly read and understand this manual prior to operation.

Markings on Tool

The following pictograms are shown on the tool:

• Read instruction manual before use.
• Wear ear protection.
• Wear eye protection.

Date Code Position (Fig. A)

The date code  29 , which also includes the year of manufacture, is printed into the housing.
Example:
2020 XX XX
Year of Manufacture

Description (Fig. A)

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

1. Trigger switch
2. Lock-off button
3. Main handle
4. Rear shoe
5. Drive belt cover
6. Hole for rebate fence
7. Front shoe
8. Rebate fence tightening knob
9. Planing depth graduation
10. Planing depth adjustment knob/ front handle
11. Chip ejection port
12.  AirLock connection
13. Blade storage knob
14. Battery
15. Battery release button
16. Fuel gauge button

Intended Use

Your planer has been designed for professional planing of wood.
DO NOT use under wet conditions or in the presence of flammable liquids or gases.
This planer is a professional power tool.
DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

• Young children and the infirm. This appliance is not intended for use by young children or infirm persons without supervision.
• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; lack of experience, knowledge or skills  unless they are supervised by a person responsible for their safety. Children should never be left alone with this product.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.
WARNING: Use only DEWALT battery packs and chargers.

Inserting and Removing the Battery Pack from the Tool (Fig. B)

NOTE: Make sure your battery pack  14  is fully charged.
To Install the Battery Pack into the Tool Handle

1. Align the battery pack  14  with the rails inside the tool’s handle (Fig. B).
2.  Slide it into the handle until the battery pack is firmly seated in the tool and ensure that you hear the lock snap into place.

To Remove the Battery Pack from the Tool

1. Press the release button  15  and firmly pull the battery pack out of the tool handle.
2. Insert battery pack into the charger as described in the charger section of this manual.

Fuel Gauge Battery Packs (Fig. B)
Some DEWALT battery packs include a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the battery pack.
To actuate the fuel gauge, press and hold the fuel gauge button  16 . A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to be recharged. NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-user application.

OPERATION

Instructions for Use

WARNING: Always observe the safety instructions and applicable regulations.
WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.

Proper Hand Position (Fig. A, B)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.
WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.
Proper hand position requires one hand on the front handle  10 , with the other hand on the main handle  3 .

Trigger Switch (Fig. A)

WARNING: This tool has no provision to lock the switch in the ON position and should never be locked ON by any other means. Release the trigger switch lock-off button  2  by pressing the button as shown. Pull the trigger switch  1  to turn the motor on. Releasing the switch turns the motor off.
CAUTION: Allow the tool to reach full speed before touching tool to the work surface. Lift the tool from the work surface before turning the tool off.

To start the planer depress the trigger switch  1 .
To turn the planer off, release the trigger switch.

Adjusting the Planning Depth (Fig. A)

To adjust the depth of cut, turn the planning depth adjustment knob  10 . Each click is equal to 0.1 mm of depth up to the maximum depth of cut of approximately 2.0 mm.
It is recommended that test cuts be made in scrap wood after each re- adjustment to make sure that the desired amount of wood is being removed by the planer. Several shallow passes (rather than one deep one) will produce a smoother finish.

Planning (Fig. A, B–D)

CAUTION: Allow the tool to reach full speed before touching tool to the work surface. Lift the tool from the work surface before turning the tool off. Hold the planer in the correct position with one hand on the front handle  10 and the other hand on the main handle  3  as shown in Figure B. Place the front shoe  7  on the surface to be planed, making certain that the cutting blades are not touching the surface. Push down firmly on the front handle of the planer so that the front shoe is ABSOLUTELY FLAT on the work surface. Squeeze the trigger switch and allow the motor to reach full speed before touching the planer blades to the work surface. Move the tool slowly into the work and maintain downward pressure to keep the planer flat. Be particularly careful to keep the tool flat at the beginning and the end of the work surface. Planning Tip: For a smoother appearance, fasten a piece of scrap wood to the end of the piece you are planning. Don’t stop planning until the cutting blades of the planer are past your workpiece and into the scrap material.

Rebate Fence (Fig. E, F)

WARNING: Allow the tool to reach full speed before touching tool to the work surface. Lift the tool from the work surface before turning the tool off.
The rebate fence  17  is used for optimum tool control on narrow workpieces and can be installed on either side of your planer. The planer makes rebate cuts up to 9 mm.
To Install Rebate Fence

1. Loosen the rebate fence tightening knob  8 .
2.  Slide the crossbar on the rebate fence  17  into the hole  6  on the side of the planer as shown in Figure E.
3. Set the width of cut by adjusting the edge guide across the width of the shoe.
4.  Securely tighten rebate fence tightening knob  8 .
   NOTE: The rebate fence should be below the planer when installed correctly as shown in Figure F.

To Make a Rebate Cut

1. Turn the rebate fence tightening knob  8  to adjust the desired width of cut.
2. Make several cuts until the desired depth is reached.
   NOTE: It will be necessary to make quite a few cuts for most rebate applications.

To Change Blades (Fig. G, H1-H3)

WARNING: To reduce the risk of serious personal injury, turn tool off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.
CAUTION: Planer blades are extremely sharp. Handle with great care. This planer uses 82 mm reversible carbide blades. When replacing the blade, use 82 mm blades. Use DEWALT replacement blade Part No. N455909. Other sizes may degrade performance or cause damage to the planer.

Blade Storage (Fig. A, G)

Your planer is equipped with blade storage for two additional blades. To store or remove additional blades, turn the blade storage knob  13  counter clockwise to open.

Reversible Carbide Blades (Fig. H1-H3)

1. To Remove Blade from Planer (Fig. H2)

   • Loosen and remove the three star-head screws  18  with the T25 star key  30  provided. Remove the drum cover  19  from the drum  20
   • Remove the blade carrier/guide bar assembly ( 21 ,  23 ,  26 ). Carefully remove the carbide blade 25 .

2.  To Adjust Blade Using Gauge Plate (provided with tool) (Fig. H3)

3. Cautiously place the sharp edge of the carbide blade  25  on the gauge plate  22  with the grooved side of the carbide blade facing up. Either edge of the reversible carbide blade can be set flush against the gauge plate inside wall  24 .

4. Place the blade carrier/guide bar assembly on the blade so that the rib on the blade carrier  26  fits into the groove on the carbide blade  25 . The heel of the guide bar  23  will over-hang the end of the gauge plate  22 .
   Loosen the two cross-shaped screws  21  with  screwdriver.

5. Simultaneously hold the blade carrier  26  and blade  25  against the gauge plate inside wall  24  while holding the heel of the guide bar  23  against the back edge of the gauge plate. Securely tighten the cross shaped screws 21

6. To Reinstall Blade (Fig. H1, H3)

   • Remove the adjusted blade carrier/guide bar assembly from the gauge plate  22  and place the heel of the guide bar  23  into the groove on the drum  20 .
   • Place the drum cover  19  over the blade carrier/guide bar assembly. Loosely screw the three hex screws  18  into the drum  20  so that there is a small gap between the drum and the blade carrier  26
   • Slide the carbide blade between the drum  20  and the blade carrier  26  from the side so that the rib on the blade carrier sets into the groove in the blade.
   • Centre the carbide blade  25  under the blade carrier  26  making sure the blade is clear of the tool housing on both sides
   • Securely tighten the three star head screws  18  to the drum.

7. Repeat procedure for the other blade.
   NOTE: If your planer is not fitted with carbide blades, the blade carrier 26  required for carbide blades is available at additional cost from your local DeWalt authorized service center.

Kickstand (Fig. I)

Your planer is equipped with a kickstand  27  that automatically lowers when the tool is lifted from the work surface allowing the planer to set on the work surface without the blade touching it. When planning, the kickstand raises as the tool is pushed forward through the material. If the kickstand obstructs special planning work, it can be stored and locked out of the way.
WARNING: Be sure that the kickstand is correctly extended when setting the planer on a work surface.

Edge Chamfering (Fig. J)

Your planer has a precision machined chamfering groove  28  in the front shoe for planing along a corner of the wood. The width of the groove is 4.5 to 8 mm. It’s a good idea to try a piece of scrap wood before doing finish work.
Dust Extraction (Fig. A, K1, K2)
Your planer has a built-in AirLock connection (Fig. K1,  12 ) which allows either a dust bag or a shop vacuum to be connected. The built-in outlet utilizes the DEWALT AirLock connection system making it compatible with the DEWALT dust extractor.
To Attach the Dust Bag
While holding the planer, slide the dust bag collar onto the AirLock connection  12  as shown in Figure K.
To Empty the Dust Bag

1. While holding the planer, remove the dust bag by sliding it off the AirLock connection  12 .
2.  Twist the chip deflector (Fig. K2,  31 ) away from the dust bag to separate.
3. Gently shake or tap the dust bag to empty.
4.  Reattach the dust bag back onto the AirLock connection. You may notice that all the dust will not come free from the bag. This will not affect planing performance but will reduce the planer’s dust collection efficiency. To restore your planer’s dust collection efficiency, depress the spring inside the dust bag when you are emptying it and tap it on the side of a dustbin.
   NOTE: A DEWALT AirLock Adapter (DWV9000) can be purchased separately to connect a shop vacuum or DEWALT dust extractor to your planer.
   CAUTION: Never operate these tools unless the dust collector is in place. Planing dust exhaust may create a breathing hazard.

MAINTENANCE

Your power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.
WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.
The charger and battery pack are not serviceable.

Lubrication
Your power tool requires no additional lubrication.

Cleaning

• WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.
• WARNING: Never use solvents or other harsh chemicals for cleaning the non‑metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Chip Ejection Port Cleaning Instructions (Fig. A)
If the unit is clogged with dust or chips, use a non-metallic stick to push the obstruction out of the chip ejection port  11 . Never stick your finger into the port.

Optional Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product.
Consult your dealer for further information on the appropriate accessories.

Protecting the Environment

Separate collection. Products and batteries marked with this symbol must not be disposed of with normal household waste. Products and batteries contain materials that can  be recovered or recycled reducing the demand for raw materials. Please recycle electrical products and batteries according to local provisions. Further information is available at www.2helpU.com.

Rechargeable Battery Pack
This long life battery pack must be recharged when it fails
to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:

• Run the battery pack down completely, then remove it from the tool.
• Li-Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.

References

• 2helpU

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