ROCKLER 43550 Trim Router Table Instructions

June 9, 2024
ROCKLER

ROCKLER 43550 Trim Router Table

ROCKLER-43550-Trim-Router-Table-PRO

GENERAL SAFETY WARNINGS

This product is designed only for specific applications as defined in the instructions and should not be modified or used for any manner not described in these instructions. Use only recommended accessories. Before using the Trim Router Table: READ, UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY AVAILABLE FOR FUTURE REFERENCE.

  • Always confirm that you are using the most recent version of the Instructions and safety warnings for your product (see the Instructions link on the product page at Rockler.com).

  • Before using another tool with this product, always read, understand and follow the instructions and safety warnings in the owner’s manual for that tool. If you do not have the owner’s manual, obtain one from the tool’s manufacturer before using it with this product.

  • Before using any chemical with this product, always read, understand and follow all safety warnings and guidelines in the manufacturer’s Safety Data Sheet (SDS; formerly called “MSDS”), especially regarding:

    • How to safely use the chemical, including potential hazards and recommended first aid measures;
    • Personal safety equipment required to safely use the chemical (e.g. gloves, eye protection, mask/respirator, etc.);
    • Proper and safe handling, storage and disposal of
      the chemical.
  • Before using this product, review and verify that all tools to be used with it have safety equipment installed and are in proper working order as defined by the tool’s owner’s manual.

  • Do not use this product until you have read and are confident you understand:

    • Product Specific Warnings (p. 3);
    • Parts List (p. 4);
    • Router Mounting Hole Key (p. 5);
    • Assembling the Table (p. 6);
    • Installing Acrylic Router Base (pp. 6-7);
    • Installing Router in Table (p. 7).
  • The user assumes all risk and responsibility for the proper and safe use of this product and for ensuring product suitability for the intended application.

  • It is the sole responsibility of the purchaser of this product to ensure that anyone you allow to use this product reads
    and complies with all instructions and safety precautions outlined in this manual prior to use.

  • Follow all standard shop safety practices, including:

    • Keep children and bystanders away from the tool operating area;
    • Do NOT use power tools in explosive environments, or in the presence of flammable liquids, fumes or dust;
    • TURN OFF AND UNPLUG all power tools BEFORE making any adjustments or changing accessories;
    • Remain alert and use good judgment. Do not use this product if you are in any way impaired by medications, alcohol, drugs or fatigue;
    • Keep your work area well lit and clean;
    • Dress appropriately. Secure loose clothing, remove all jewelry and tie up long hair before using this product;
    • ALWAYS wear safety glasses, hearing protection and respiratory protection that complies with NIOSH/OSHA/ANSI safety standards;
    • Use dust collection tools and dust face masks to reduce exposure to dust;
    • Use safety equipment such as feather boards, push sticks and push blocks, etc., when appropriate;
    • Maintain proper footing at all times and do not overreach;
    • Do NOT force woodworking tools.
  • These warnings and instructions do NOT represent the total of all information available regarding tool safety, use and technique. Always seek out opportunities to learn more and improve your skills and knowledge.

WARNING Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known to the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood.

  • Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.
  • Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.
  • Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injury or property damage.
  • Notice indicates important or helpful information and/or user tips.

PRODUCT SPECIFIC SAFETY WARNINGS

WARNING

  • The Trim Router Table MUST be securely clamped to a stationary support or fastened with screws through all three predrilled holes at the back of the table to a longer piece of hardwood that is securely clamped to a stationary support. See the instructions for proper cleat dimensions. Failure to properly secure the Trim Router Table to a solid work surface could result in serious injury and property damage.
  • To avoid serious injury, turn off and unplug your router before attaching the Acrylic Router Base, changing the cutter, adjusting the cutter height or altering the fence position.
  • This Trim Router Table is not designed to support large work pieces or to be used as a work space to hold heavy items.

PARTS LIST

ROCKLER-43550-Trim-Router-Table-1

  • Router Tabletop 1
  • Bit Guard 1
  • Acrylic Router Base 1
  • Router Table Fence 1
  • 5/16-18 x 31⁄2″ T-Bolts 2
  • 5/15-18 Fence Hold-Down Knobs 2
  • 8/32″ Round Knobs 2
  • 1/4-20 3-Star Knobs for Optional Dust Port 2
  • Leveling Screws 3

ROUTER MOUNTING HOLE KEY

ROCKLER-43550-Trim-Router-Table-2 ROCKLER-43550
-Trim-Router-Table-3

Assembling the Table

ROCKLER-43550-Trim-Router-Table-4

  1. Attach the Bit Guard (2) to the front face of the Fence (4) with the #8-32 Round Knobs (7).
  2. Thread the 1/4″-20 Three Star Knobs (8) into the threaded inserts in the back of the Fence (4). These knobs are for attaching the optional Router Table Dust Port (21528, sold separately).
  3. Insert the two 5/16″-18 x 31⁄2″ T-Bolts (5) in the holes that run vertically through the Fence (4) and thread on the 5/16″-18 Fence Hold-Down Knobs (6). Don’t tighten the knobs; the bottoms of the T-Bolts need to extend down far enough to fit into the slots in the table.
  4. If you plan to attach your Trim Router Table to a longer board or cleat that can be clamped to a stationary support, do that now. The board or cleat must be hardwood (DO NOT use MDF or plywood) that is at least 3/4″ thick and 24″ long. It is recommended to use a board that is as wide as possible but that does not interfere the leveling screws underneath. Minimum width is 21⁄2″. You MUST drive #8 screws of appropriate length for the thickness of your cleat material through all three predrilled and counterbored holes along the back of the table into the cleat. Fig. 1.
  5. Install the Fence (4) on the Tabletop (1) by inserting the 5/16″-18 x 31⁄2″ T-Bolts (5) into the round access holes in the Tabletop and sliding the Fence toward the back. The T-bolts should engage in the stepped slots on the underside of the table. Fig. 1.
  6. Working from the underside of the Tabletop, install the three Leveling Screws (9) in the three holes in the lip of the center opening. These screws will enable you to fine-tune the height of the Acrylic Router Base (3) so that it sits flush to the face of the Tabletop (1); they also will register the three stopped holes in the underside of the Acrylic Router Base to keep it from shifting during use. Fig. 2.

Installing Acrylic Router Base

ROCKLER-43550-Trim-Router-Table-5

  1. Unthread the screws holding the original baseplate to your trim router and remove the baseplate. Keep track of the screws; you will use them to mount the Acrylic Router Base (3) to your router.
  2. Peel the protective film from both sides of the Acrylic Router Base (3).
  3. Position the Acrylic Router Base (3) on the base of your upturned router, making sure the counterbored holes are facing up, and use the Router Mounting Hole Key on Page 5 to find the set of mounting holes that matches your router’s base. If your router doesn’t line up with the predrilled mounting holes, you will need to mark, drill and counterbore holes to match your router. Fig. 3.
  4. Attach the Acrylic Router Base (3) to your router with the screws you removed in Step 1. Make sure the screws are tightened adequately.

Installing Router in Table

ROCKLER-43550-Trim-Router-Table-6

  1. Move the Fence (4) so you have full access to the center opening of the Tabletop (1).
  2. Lower the router and Acrylic Router Base (3) into the center opening, making sure to align the three stopped holes on the underside of the Base with the three Leveling Screws (9).
  3. Use a straightedge or your finger to check whether the Acrylic Router Base (3) is flush with the Tabletop (1).
  4. If it is not flush, adjust the Leveling Screws (9) until the Baseplate is flush with the Tabletop (1). Make sure the Leveling Screws are seated in the three stopped holes on the underside of the Base to prevent the Base from shifting during use.

Check Rockler.com for updates. If you have further questions, please contact our Technical Support Department at 1-800-260-9663 or support@rockler.com

Distributed by Rockler Companies, Inc.
4365 Willow Dr. Medina, MN 55340
1-800-279-4441
www.rockler.com

References

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