PENTAIR WWP-7696 Intellitouch Control System Instruction Manual

PENTAIR WWP-7696 Intellitouch Control System

IMPORTANT WARNING AND SAFETY INSTRUCTIONS

Important Notice:

Attention Installer: This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner and/or operator of this equipment.

• WARNING – Before installing this product, read and follow all warning notices and instructions which are included. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call 800-831-7133 for additional free copies of these instructions.
• WARNING – Water temperature in excess of 100 degrees Fahrenheit may be hazardous to your health. Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98.6° F (37° C). The symptoms of hyperthermia include drowsiness, lethargy, dizziness, fainting, and an increase in the internal temperature of the body.
  The effects of hyperthermia include:

1. Unawareness of impending danger.
2. Failure to perceive heat.
3. Failure to recognize the need to leave the spa.
4. Physical inability to exit the spa.
5. Fetal damage in pregnant women.
6. Unconsciousness resulting in danger of drowning.

• WARNING – To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times.
• WARNING – The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas.
• WARNING – Control System is intended to control heaters with built-in high limit circuits ONLY. Failure to do so may cause property damage or personal injury.
• WARNING – Do not use this product to control an automatic pool cover. Swimmers may become entrapped underneath the cover.
• WARNING – For units intended for use in other than single-family dwellings, a clearly labeled emergency switch shall be provided as part of the installation. The switch shall be readily accessible to the occupants and shall be installed at least 5 feet (1.52 m) away, adjacent to, and within sight of, the unit.
• CAUTION – Except for listed spa-side remote controls, install a minimum of five (5) feet from the inside wall of the pool and spa. Canadian installations require a minimum of three (3) meters from pool water.

General Installation Information

1. All work must be performed by a licensed electrician, and must conform to all national, state, and local codes.
2. Install to provide drainage of compartment for electrical components.
3. If this system is used to control underwater lighting fixtures, a ground-fault interrupter (GFCI) must be provided for these fixtures. Conductors on the load side of the ground-fault circuit-interrupter shall not occupy conduit, junction boxes or enclosures containing other conductors unless such conductors are also protected by a ground-fault circuit-interrupter. Refer to local codes for details.
4. A terminal bar stamped  is located inside the supply terminal box. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying this equipment (no smaller than 12 AWG or 3.3 mm). The bonding lug(s) provided on this unit are intended to connect a minimum of one No. 8 AWG for US installation and two No. 6 AWG for Canadian installations solid copper conductor between this unit and any metal equipment, metal enclosures or electrical equipment, metal water pipe, or conduit within 5 feet (1.5 m) of the unit.
5. The electrical supply for this product must include a suitably rated switch or circuit breaker to open all ungrounded supply conductors to comply with Section 422-20 of the National Electrical Code, ANSI/NFPA 70.1987. The disconnecting means must be readily accessible to the tub occupant but installed at least 10 ft. (3.05 m) from the inside wall of the pool.
6. Supply conductor must be sized to support all loads. Maximum supply conductor current must be 125 Amps at 125 VAC or 63 Amps at 240 VAC.
7. CE Certification – Power Center is CE approved for a maximum rating of 240VAC and 63 Amps.

Technical Support

• Conact Technical Support at:
  • Phone: 808 831.7133
• Web site
  • visit www.pentairpool.com

Plumbing Requirements

It is important that the pool and spa plumbing system be in accordance with local codes and the Recommended Hydraulic Schematics (page 8, 9 and 10). Before starting, please review the diagrams and the following recommended guidelines:

1. The spa should be at or above the level of the pool. If the spa is attached to the pool, provide a dam between the two bodies of water to allow the spa to overflow into the pool. If the spa is not attached to the pool, an overflow, sufficient in size to carry a full pump-flow, must be installed at the water level in the spa.

2. Plumb a three-port Intake Valve on the suction-side of the filter pump, so that the center port of the valve is connected to the pump inlet. Connect the spa suction to one side of the Intake Valve, and the pool suction to the other side.

3. Plumb a three-port Return Valve on the return-side of the heater, so that the return water will enter the valve through the center port. Connect the spa return to one side of Return Valve, and the pool return to the other side.

4. If required, install a spa make-up line (consisting of a manual gate or ball valve for elevated spas, a check valve) to bypass the pool return line. This will enable some of the chemically-balanced water from the pool to cycle through the spa. The manual valve will allow the amount of bypass to be adjusted.

5. If the spa is to be constructed in concrete, special provision should be made at this time for the installation of the Spa-Side remote Control. Select a convenient location in the deck or above water level in the spa wall (where the Spa-Side remote will not be submerged by the spa water), and install a 6 in. to 12 in. length of one inch PVC pipe to provide a receptacle for the Spa-Side remote. The pipe should be level and protrude beyond the finished surface of the spa. It will be cut back at a later at the installation time. Reduce the pipe size down to ½ in. or ¾ in. conduit, and run it to the proposed Load/Power Center location at the equipment pad. Use sweep elbows for turns.
   The Spa-Side remote will not be installed until the spa construction is completed.

6. For systems which incorporate a skimmer, it is possible to balance the amount of suction between the skimmer and main drain for maintenance purposes. This is easily accomplished by installing a manual three-port mixing valve at the suction line. Plumb one port to the skimmer and the other to the main drain.

7. If a “non-booster pump” pressure-side pool cleaner is being used, plumb a manual three-port valve between the filter pump and filter, with the third port plumbed to the pool cleaner line, and install a motorized two-port Pool Cleaner Valve at this line. The motorized valve will automatically open whenever the Control System activates the pool cleaner.

8. If a booster pump pool cleaner is being used, plumb the booster pump so that its suction-side is connected to the pool return, after the heater, and as close to the ground as practical.

9. Plumb the solar feed and return lines between the filter and the heater. Install a three-port valve at the feed line. Use a Compool solar valve (model SOL-2T), to allow automatic draining of the panels.

10. A solar booster pump should be used when the distance to the panels exceed 200 ft., or the panels are elevated higher than 25 ft.

11. Glazed solar panels require a drain valve (model HW-5B) to allow draining of the panels. This prevents damage from overheating water. Install a drain valve at the solar feed line and connect to the pool fill line.

Equipment Location

All equipment, with the exception of the Spa-Side remote, must be located at least 10 ft. from the water’s edge.

High Voltage Connections

WARNING – It is required that the main power into the home be switched OFF at the main circuit breaker box whenever the high voltage cover-panel is removed. The main power must also be switched OFF to access the Power/Load Center enclosure low voltage raceway.

Power Center and Load Center Description

Power Center and Load Center enclosures are identical with the exception of the circuit breaker base (Sub-panel). For details, refer to the Load Center illustration, see page 13. Not shown is the high voltage cover-panel and the front door. See the WARNING information above before opening the cover- panel.

Power Center (without Sub-panel)
The Power Center connects to an electrical circuit breaker panel (Sub- panel) installed at the equipment pad. The AC power is provided from the Main- panel (located at the house) to the Sub-panel. The Power Center should be installed next to the Sub-panel.

Load Center (with built-in Sub-panel)

The Load Center must be installed at the equipment pad. The AC power for the Load Center is provided from the main-panel located at the house.
Note: Up to three additional Expansion Centers (i5x or i10x) can be added (via RS-485 COM port connection) to a base Power/Load Center: i9+3, i9+3S, i10+3D. For more information about using multiple Power/Load Center, refer to the Intelli Touch Control System User’s Guide and the Intelli Touch Control System Installation Guide (P/N 520101).

Installing the Enclosure

To install the Power Center or Load Center enclosure:

1. Unpack the Power Center or Load Center from the shipping box.
2. Unlatch the front door spring latche(s), and open the front door.
3. Remove the front door screw located above the lower hinge. Remove the front door from the hinges.
4. Remove the screws securing the high voltage cover-panel. Remove the cover-panel from the enclosure.
5. Remove the enclosure knockouts:
   • Low voltage raceway: Located on the left side of the enclosure.
   • High voltage compartment: Located underneath the front of the enclosure.
6. When finished, reverse procedures for steps 4, 3, and 2.

Installing the Load Center and Power Center

WARNING – It or required that the main power into the home be switched OFF at the main circuit breaker box whenever the high voltage cover-panel is removed. The main power must also be switched OFF to access the Power/Load Center enclosure low voltage raceway.

Before installing the Power Center or Load Center enclosure note the following information:

• All electrical equipment, except for UL Listed spa-side remote switches, must be installed at least five (5) feet from pool and/or spa, and comply with all national, state, and local codes (UL Listed spa-side remote switches may be installed at near waterline).
• Power Center only: Install an electrical supply panel with a separate circuit breaker for each load. The IntelliTouch Power Center does not include a built-in circuit breaker compartment.
• Motors should have built-in thermal protection.
• The enclosure provide grounding screw terminals for grounding all equipment. All equipment including the enclosure must be bonded to earth ground.
• Install the enclosure so that drainage is provided for all electrical components.
• Install the enclosure no less than five (5) feet from pool or spa. Upper and lower brackets are provided to mount the enclosure to a vertical surface.

Installing Conduit and Pull Wire

• Run the appropriate size conduit from power source to the enclosure. For enclosure knockout locations, see page 11 and 12.
• The Power/Load Center enclosure must be located a minimum of 5 ft. from the inside wall of pool or spa. Supply cable to the Power/Load Center must have a supply conductor current minimum of 60A.
• Supply circuit must be protected by suitable breaker rated no higher than 125A.
• Load Center installation only: Pull wires from the power source and secure to supply side of circuit breaker base. Run the appropriate conduit and wire from the Load Center to the equipment.

Connectig Additional Power Centers to a Load Center

• Run a 4 conductor cable from the RS-485 COM PORT (maiin circuit board) located in the Load Center to the RS-485 COM PORT (circuit board) located in the first Power Center. The next additional Power Center should be connected from to the first Power Center enclosure. Each Power Center is connected to another Power Center etc..

Installing the Enclosure

To install the Power Center or Load Center enclosure:

1. Unpack the Power Center or Load Center from the shipping box.
2. Unlatch the front door spring latche(s), and open the front door.
3. Remove the front door screw located above the lower hinge. Remove the front door from the hinges.
4. Remove the screws securing the high voltage cover-panel. Remove the cover-panel from the enclosure.
5. Remove the enclosure knockouts:
   • Low voltage raceway: Located on the left side of the enclosure.
   • High voltage compartment: Located underneath the front of the enclosure.
6. When finished, reverse procedures for steps 4, 3, and 2.

WARNING PREVENT ELECTROCUTION

INSTALL AT L2AIIT SPROIII INSIDI! WALL OP SPA OR POOL
DISCONNECTALLCONNECTIDNSBEFORE SERVICING THIS UNIT. TltlS APPLIANCE HAS UP TO 11 SUPPLY CONNECTIONS.

RAINPROOF (TYPE 3R) CONTROL PANEL. FOR INDOOR OR OUTDOOR USE. SUITABLE FOR SWIMMING POOUSPA APPLICATIONS 120V 125 AMP OR 240V 63 AMP MAX. SINGLE PHASE 60 – 75°C. MIN. INSULATION
SHORT CIRCUIT RATING: 5000 SYMMETRICAL AMPERES.
TRANSFORMER INPUT: 120V., 2A., 50/60Hz; 240V., 2 WIRES, 1A., 50/60Hz.

CAUTION: RISK OF ELECTRIC SHOCK, READ INSTALLATION MANUAL.

IMPORTANT: This control panel must be lns1alled according to Iha National Electrlcal Coda (Including article 680) and local code
requirements. Mount with conduit hole down. The main lugs and neutral main are sultable for No. 14 to 2 AWG conductors. Use No. 14 to 6
AWG COPPER or ALUMINUM conductors for branch circuit wiring. Install interchangeable circuit breakers designed to fit this control panel
interior, sea list of suitable types below. Follow manufacturers instructions for installing and testing of ground fault circuit breakers (GFCB) and
Interrupters (GFCI). Additional approved wiring devices may be Installed In the rectangular side knockout or Inside Iha enclosure, provided
the wiring devices have lead connections. otherwise, the device with uninsulated terminals must be covered by internally installed metallic or nonmetallic wall box. When using side knockout, an approved rainproof cover must be installed over the wiring device If used outdoors. Make sure connections to low voltage compartment are sound and properly Insulated. After wiring, Install front panel over wiring compartment and close unused breaker openings with filler plates.

WARNING PREVENT ELECTROCUTION

INSTALL AT LEAll’T S FEET FROIII INSIDE WALL OF SPA – POOL DISCONNECT ALL CONNECTIONS BEFORE SERVICING THIS UNIT. TltlS APPLIANCE HAS UP TO 11 SUPPLY CONNECTIONS.

RAINPROOF (TYPE 3R) CONTROL PANEL. FOR INDOOR OR OUTDOOR USE. SUITABLE FOR SWIMMING POOUSPA APPLICATIONS 120V 125 AMP OR 240V 63 AMP MAX. SINGLE PHASE. 60 – 75″C. MIN. INSULATION SHORT CIRCUIT RATING: 5000 SYMMETRICAL AMPERES.
TRANSFORMER INPUT: 120V., 2A., 50/ &0Hz;
240V., 2 WIRES, 1A., 50/&0Hz.

CAUTION: RISK OF ELECTRIC SHOCK, READ INSTALLATION MANUAL.

IMPORTANT: This control panel must be installed according to the National Electrical Code (including article 680) and local code requirements. Mount with conduit hole down. The main lugs and neutral main are suitable for No. 14 to 2 AWG conductors. Use No. 14 to 6 AWG COPPER or ALUMINUM conductors for branch clrcuH wlg. Install Interchangeable circuit breakers designed to flt this control panel lnteor, see 11st of suitable types below. Follow manufacturers Instructions for Installing and !eating of ground fault circuit breakers (GFCB) and interrupters (GFCI). Additional approved wiring devices may be installed in the rectangular side knockout or inside the enclosure, provided the wiring devices have lead connections. Otherwise, the device with uninsulated terminals must be covered by internally @ Installed metallic or nonmetallic wall box. When using side knockout, an approved rainproof cover must be Installed over  the wiring device If used outdoors. Make sure connections to low voltage compartment are sound ® and properly insulated. After wiring, install front panel over wiring  compartment and close unused breaker openings with filler plates

Glossary of Terms.

• Expansion Kit: A kit that includes additional auxiliaries to an existing Personality Kit. Requires a Load Center for each Expansion Kit.
• Feature Circuits: Programmable circuits that may control relays and/or valve actuators. For details see the IntelliTouch Systems User’s Guide (P/N 520102)
• High Voltage Compartment: Large lower right compartment of Load Center for all high voltage wiring including circuit breakers, relays, and GFCI (see page 11).
• Indoor Control Panel: This fourteen button remote controller with LCD (liquid crystal display) is wired to the Personality board in the Power/Load Center. The control panel can be wall mounted inside a house to control IntelliTouch Control Systems.
• iS4: Four function Spa-Side remote. Can be spa wall or deck mounted.
• iS10: Up to ten function spa-side remote with temperature changing capability. Can be spa wall or deck mounted.
• Load Center: Metal enclosure with power relays, transformer, and circuit breakers. The Load Center is Installed prior to Personality Kit installation. Used for distributing power for controlling IntelliTouch Control Systems. Also known as the “sub-panel.”
• Low Voltage Compartment: Top compartment of Load Center for all low voltage wiring.
• Low Voltage Raceway: Vertical space in the left side of Power/Load Center for low voltage cabling.
• Mud Box: Enclosure to provide mounting features for iS10 spa-side remote that is cast into gunite, concrete, or other spa wall/deck construction.
• Outdoor Control Panel: Control panel with flexible hinge installed in upper portion of Power/Load Center to control IntelliTouch systems.
• Personality Board: The circuit board mounted on top of the Outdoor Control Panel motherboard. The Personality board defines the system capabilities.
• Personality Kit: Set of parts to define the capability of a system; may include: Outdoor Control Panel, temperature sensors, actuators, control panel (Indoor or MobileTouch), additional relays, actuators.
• Power Center: Same as Load Center with the exception of the circuit breaker base (see page 12).
• Relay Circuits: The circuits that control the relays on the Personality Board. Connectors on top edge of the circuit board.
• Terminal Connector: Removable connector that may attach to circuit board with multiple sockets (anywhere from 2 to 12) to receive wires from controllers and sensors; wires held by screw terminals; multiple wires of a small enough gauge (usually 22 AWG) may be coupled to a single socket of a terminal connector.
• Transceiver: Circuit board with attached antenna that can send and receive radio frequency (wireless) transmissions.
• Wireless Controller: Wireless controller for the IntelliTouch Systems with all the functionality of the Indoor Control Panel.

Notes

SLOW-DISSOLVE CAL-HYPO FEEDER INSTALLATION AND OPERATION MANUAL

INSTALLATION
This slow-dissolve cal-hypo feeder is designed to be hard plumbed with 1· PVC pipe with standard threaded inlet and outlet fittings. It operates via
pressure differential to circulate water 1n the feeder. The inlet side connects to the plumbing near the pump outlet The outlet line connects near the
filter inlet. A diverter valve (not included} must be installed between these two lines (see diagram). SFightly closing this valve will allow for higher flow
into the feeder. The feeder should be· installed bolted down.

OPERATION
Always use extreme caution when operating or servicing the feeder. NEVER OPEN WHEN THE PUMP IS RUNNING, NEVER INHALE CHEMICAL FUMES. Use caution in hotter weather, as this can create a higher level of gasses. Wear protective glasses and gloves when operating the feeder. Always follow product label directions for handling chemicals. Before starting the feeder adjust chlorine level to 1-4 ppm. Check with your chemical dealer for more information on proper water care. Sanitizer demand can depend on many environmental factors. Valve settings may need adjustment at times to accommodate changing conditions. Attempt to increase the feeder rate a day or two in advance of anticipated increases in demand. Test water to determine proper Chlorine residual levels; it is recommended that the. levels are checked daily for the first week after start-up to adjust to the ideal rate. Higher numbers dispense more sanitizer. Small, incremental changes are recommended to best control sanitizer levels .

WARNING

Th.is feeder is designed to use oniy slow-dissolve cal-hypo tablets. NEVER MIX slow-dissolve cal-hypo tablets ‘!”!!h other forms of chlorine or with other chemicals. FIRE AND/OR EXPLOSION MAY RESULT. Lubricate oring wi.th silicone oring lubricant. If you are not the original owner of this feeder, or not sure which chemical was used, be SAFE and flusl; thoroughly with fresh water

CAUTlON SHOULD BE USED WHEN REMOVING CAP. DO, NOT INHALE FUMES.

CHARGING INSTRUCTIONS’

Use caution when operating or servicing the feeder. NEVER INHALE CHEMICAL FUMES. Wear safety glasses and gloves when using the feeder. Always follow product label directions for chemical use.

1. Shut off pump and close the control valve Wait one minute. If installed below water level, close any in-line valves to prevent back flow before the vent valve. Next, open the air re1ief valve, then open the feeder bottom drain valve Drain water into a plastic container and pour into the pool.
2. Close the drain valve. Lift the lock spring and unscrew the lid lock ring. Remove feeder lid and fill with slow-dissolve cal-hypo tablets. For best results, stack tablets vertically (see diagram).
3. Clean and lubricate the O-ring. then replace the lid. Only use silicone lubricant. Press the lid into position, then close the vent valve. Tighten the lock ring until the a-ring contacts the body, then turn until the lock spring snaps into the next notch in the body. There are four notches located on the upper flange of the body. Never force the lock ring past the lock spring.
4. Open any in-line valves, and turn on pump/timer. Adjust the control valve to the proper setting. IF ISOLATION VALVES ARE USED, you must open them before start-up. Always keep the return line valves open to prevent gas or pressure build-up, except when opening or servicing the feeder_ Close the control valve if adding chemicals to the pool, vacuuming, backwashing or maintainin9 your filter.

WINTERIZING
During freezing temperature seasons, drain all water from the feeder body. Carefully remove undissolved tables using safety gloves  Clean the feeder body with water, replacing the lid when complete. _Leave the vent”valve_open slightly, and keep the feeder covered all winter season.

1. 25280-615-500
   • Lid Assy w/ o-ring & air relief Screen
2. 25280-61S-106
   • O-ring
3. N/A
   • Body w/ Stand
4. N/A
   • Ptug
5. 25280-615·104
   • Union
6. 25280-615-200
   • Threaded Coupling
7. 27313-010-100
   • Gasket
8. 25203-453-925
   • Flow Control Valve
9. 25280-615-300
   • Drain Valve
10. 25280-615-400

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