Hard Head 022279 Pallet Truck User Manual

Hard Head 022279 Pallet Truck

SAFETY INSTRUCTIONS

GENERAL SAFETY INSTRUCTIONS

• The product must not be used by persons who have not read and fully understood these instructions.
• Read all these instructions before use and carefully follow all the safety instructions and other instructions.
• Failure to follow all the instructions and safety instructions can result in a risk of personal injury and/or material damage.
• Always follow local regulations for safety at the workplace and prevention of accidents.
• Do not allow children to use the product.
• In addition to these instructions, you must always comply with the applicable regulations and laws concerning health, safety and the environment, as well as good practice for working with machines.
• The instructions are addressed to persons with technical knowledge and experience of the type of products described in the instructions.
• If you lack such knowledge and experience you should to begin with receive help from persons who have such knowledge and experience.
• Keep the instructions and other product documentation readily accessible.
• These instructions should be enclosed with the product if it is sold or passed on.
• Keep children under supervision to make sure they do not play with the product.
• Never attempt to modify the product in any way.
• If the product is damaged it must be repaired, and/or damaged parts replaced before it is used again to ensure safe use.
• The product must only be used in accordance with these instructions and in the conditions specitied in the instructions.
• Do not modify the product or add extra parts.
• If any risks not described in these instructions should emerge when using. the product, the user should notify the manufacturer to this effect.
• Do not exceed the rated load for the product
• Only use the product on a firm, horizontal Surface.
• Do not reach under or go under a hanging load unless separate and sufficiently safe precautions have been taken.
• Never adjust the safety valve. Always check before using the product that it is working properly, that it has the correct level of hydraulic fluid, and that there is no leakage.
• Hydraulic fluid and other fluid that leaks under high pressure can penetrate the skin and cause serious personal injury. Seek medical attention immediately if fluid penetrates the skin.
• Wear safety gloves during maintenance, repairs and when cleaning the product risk of hand injury.
• Wear safety shoes when working with the product risk of pinch injury.
• Visually check the product before use and then check functionality. Never use the product if it is damaged or not working properly. Take it to an authorized service center for inspection and possible repair.
• Always check before lifting that the lowering valve is closed.
• This product can be used by children from 16 years of age and by persons with physical, sensorial or mental disabilities, or persons who lack experience or knowledge, if
• they are supervised or receive instructions concerning the safe use of the product and understand the risks involved.
• Only use the product in daylight, or in good artificial lighting.
• Be very careful on sloping surfaces or in strong wind -risk of the load sliding off the forks and causing pinch, graze or cut injuries.

SYMBOLS

• Read the instructions.
• Wear safety shoes.
• Wear safety gloves.
• Approved in acordance with the relevant directives.

TECHNICAL DATA

• Max load 2500 kg
• Size 121 x 54.5 x 125 cm
• Weight 54.4 kg

ASSEMBLY

Tools needed for assembly: Hammer, slotted head screwdriver, 14 mm spanner. Check that the safety pin is correctly

1. inserted in the holes on each side of the pump housing. If the safety pin is not correctly inserted in both holes, press the spring together by pressing down the pump piston with a clamp. Adjust the safety pin so that it sits correctly in place and carefully remove the clamp.
   FIG. 1

2. Put the handle pin in its holes and tap a lock pin in on one side with a hammer.
   FIG. 2

3. Check that the hole in the middle of the pin is turned towards you.
   FIG. 3

4. If the hole is turned away, put the pin in from the other side.
   IMPORTANT:
   The chain for the lifting/lowering lever runs through this hole. The chain will be over-tensioned if the pin is put in the wrong way, which will make it difficult to use the lifting/lowering lever.
   FIG. 4

5. Pull out the handle pin all the way.

6. Pull the chain outside the pump piston. If the chain is left in its normal position it will be impossible to pull the chain through the hole in the handle pin and there is a risk of material damage. Align the hole to the hole in the pump housing and insert the handle pin.
   FIG. 5

7. Check that the handle pin has passed through the handle and sticks out on the other side.
   FIG. 6

8. Bring down the handle to relieve the safety pin. Carefully remove the safety pin.
   FIG. 7

9. Put the chain and the nut in the handle again, through the hole in the middle of the handle pin. Move the lifting/lowering lever to its lowest position to enable this.
   FIG. 8

10. When the chain is correctly in place, check that it can move freely.
    FIG. 9

11. Press with both hands on the valve cam to lift the hook inside the housing and hook the end of the chain on the cam (figure on right)
    FIG. 10
    FIG. 11

12. Pump the handle a few times to raise the forks. Put the lifting/lowering lever in position B. Adjust the valve cam with a slotted head screwdriver anda 14 mm spanner so that the handle does not lower or lift when pumping with the handle.
    FIG. 12

13. Pump the handle with full stroke length to fill and bleed the hydraulic system. Check the lifting/lowering lever with the handle in its lowest position, where the chain is fully tensioned. When the product is correctly adjusted and working, tap the lock pin in the other end of the handle pin With a hammer.
    BILDE 13

USE

LEVER POSITIONING

1. To lower the forks, put the lever in position A (top part of the slot).
2. To freely move the handle, put the lever in position B (middle of slot).
3. To lift the forks, put the lever in position C (bottom of slot)
   FIG. 14

LIFTING A LOAD

1. Lower the forks to the lowest position.
2. Put the forks under the load or the pallet.
3. Put the lever in position C (bottom of slot).
4. Pump the handle up and down until the forks have reached the required height.
   FIG. 15
   FIG. 16

MOVING LOAD
Put the lever in position B (middle of slot). Push or pull the load to the required place.

LOWERING LOAD

1. To lower the forks, put the lever in position
2. A (top part of the slot). Pull out the forks from the load.

TRANSPORT
The product must be secured when transported so that it cannot roll or move. Remove any debris from the product.

STORAGE

• Lower the forks completely to relieve the pressure in the hydraulic circuit. This prolongs the life span of the seals and valves.
• Store the product and all accessories in a clean, dry and frost-free place, protected from direct sunlight and out of the reach of children.
• The best storage temperature is 5 to 30°C.
• Store the product if possible in the original pack.
• Cover the product to protect it from dust and dirt.

MAINTENANCE

ADJUSTING THE CAM FOR LIFTING/ POWERING

1. Undo the lock nut on the side of the pump with a 14 mm spanner.
2. Use a slotted head screwdriver to adjust the screw.
3. Fasten the lock nut.
   FIG. 17

CLEANING OF LOWERING VALVE

In time the lowering valve can become blocked and stop working properly. To clean the valve, flush the hydraulic system according to the instructions below.

1. Put the lever in position C.
   Pump the handle quickly until the forks reach their full height.

2. Pull the lever to position A to open the

3. lowering valve.

TROUBLESHOOTING

The troubleshooting guide is used to identify the causes of common problems and how they can be rectified. Contact the retailer if the problem cannot be rectified with the help of the troubleshooting guide

The forks will not lift.

| Not enough hydraulic fluid in the tank.| Check that the valve is not leaking. Refill hydraulic fluid.
The non-return valve does not close properly.| Clean the lowering valve as per the instructions.

Worn 0-ring in hydraulic cylinder.

| Contact an aut horised service centre.

The forks drop after lifting.

| The non-return valve does not close properly.| Clean the lowering valve as per the instructions.

Worn 0-ring in hydraulic cylinder.

| Contact an aut horised service cen tr e.
The lowering valve does not close properly.| Clean the lowering valve as per the inst ruction s.

The lowering valve is not correctly adjusted.

| Fully load the product and adjust the lowering va lve with the ad just ing screw.

Leaking oil from the valves.

|

Adjust the valves.

The forks will not lower.

|

Cam defective.

|

Replace the cam chain.

The cam for lifting/ lowering is incorrectly adjusted.

| Adjust the cam for lifting/ lowering as per the instructions.

Jula AB reserves the right to make changes to the product. Jula AB claims copyright on this documentation. It is not allowed to modify or alter this document in any way and the manual shall be printed and used as it is in relation to the product. For the latest version of operating instructions, refer to the Jula website.

www.JuLA.COM
JULA AB 2021-09-02
JULA AB
BOX 363, 532 24 SKARA, SWEDEN

DECLARATION OF CONFORMITY

Jula AB, Box 363, SE-532 24 SKARA, SWEDEN This declaration of conformity is issued under the sole responsibility of the manufacturer. Conforms to the following directives, regulations and standards

This product was CE marked in year:

BUSINESS AREA MANAGER (Signatory for Jula and authorised to compile the technical documentation.

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