Hard Head 015228 Pallet Truck Instruction Manual

015228 Pallet Truck
Instruction Manual

Item no. 015228

015228 Pallet Truck

OPERATING INSTRUCTIONS
Important! Read the user instructions carefully before use. Save them for future reference. (Translation of the original instructions)
Jula reserves the right to make changes. In the event of problems, please contact our customer service.
www.jula.com
2021-08-19
© Jula AB

EU DECLARATION OF CONFORMITY Jula AB, Box 363, SE-532 24 SKARA, SWEDEN
This declaration of conformity is issued under the sole responsibility of the manufacturer
HANDTRUCK 900MM
2500 kg
Item number: 015228/015229
Conforms to the following directives, regulations and standards

Machinery Directive 2006/42/EC,
EN ISO 3691-5:2015/AC+A1, EN 16307-5:2013, EN ISO 3691-7:2011
This product was CE marked in year -20
Name and address of the person authorised to compile the technicafile:
Viktoria Klaar
Box 363, SE-532 24 Skara, Sweden
Skara 2020-12-18

SAFETY INSTRUCTIONS

GENERAL SAFETY INSTRUCTIONS

• The product must not be used by persons who have not read and fully understood these instructions.
• Read all these instructions before use and carefully follow all the safety instructions and other instructions.
• Failure to follow all the instructions and safety instructions can result in a risk of personal injury and/or material damage.
• Always follow local regulations for safety at the workplace and prevention of accidents.
• Do not allow children to use the product.
• In addition to these instructions, you must always comply with the applicable regulations and laws concerning health, safety and the environment, as well as good practice for work with machines.
• The manufacturer cannot accept liability for any damage resulting from failure to follow these instructions.
• The instructions are addressed to persons with technical knowledge and experience of the type of products described in the instructions.
• If you lack such knowledge and experience you should to begin with receive help from persons who have such knowledge and experience.
• Keep the instructions and other product documentation readily accessible. Save the receipt of purchase in the event of a claim.
• These instructions should be enclosed with the product if it is sold or passed on.
• Follow all the handling and maintenance instructions in these instructions.
• Keep children under supervision to make sure they do not play with the product.
• Never attempt to modify the product in any way.
• If the product is damaged it must be repaired and/or damaged parts must be replaced before it is used again to ensure safe use.
• The product must only be used in accordance with these instructions and in the conditions specified in the instructions.
• Do not modify the product or add extra parts.
• If any risks not described in these instructions should emerge when using the product, the user should notify the manufacturer to this effect.
• Do not exceed the rated load for the product.
• Only use the product on a firm, horizontal surface.
• Do not reach under or go under a hanging load unless separate and sufficiently safe precautions have been taken.
• Never adjust the safety valve. Always check before using the product that it is working properly, that it has the correct level of hydraulic oil, and that there is no leakage.
• Hydraulic oil and other fluid that leaks during high pressure can penetrate the skin and cause serious personal injury. Seek medical attention immediately if fluid penetrates the skin.

ADDITIONAL SAFETY INSTRUCTIONS

• Wear safety gloves during maintenance, repairs and when cleaning the product – risk of hand injury.
• Wear safety shoes when working with the product – risk of pinch injury.
• Visually check the product before use and then check functionality. Never use the product if it is damaged or not working properly. Take it to an authorised service centre for inspection and possible repair.
• Always check before lifting that the lowering valve is closed.
• This product can be used by children from 16 years of age and by persons with physical, sensorial or mental disabilities, or persons who lack experience or knowledge, if they are supervised or receive instructions concerning the safe use of the product and understand the risks involved.
• Only use the product in daylight, or in good artificial lighting.
• Be very careful on sloping surfaces or in strong wind – risk of the load sliding off the fork and causing pinch, graze or cut injury.

INTENDED USE
The product must only be used for its intended purpose and in accordance with these instructions. All other use is considered to be unsuitable. The manufacturer cannot accept liability for personal injury and/or material damage resulting from improper use. The full responsibility for any such personal injury and/or material damage rests on the user.
Read all the instructions and safety instructions carefully before assembly and use.
All persons who use or service the product must have read these instructions and be aware of the potential risks associated with the product. Always follow local regulations for safety at the workplace and prevention of accidents.
Only use accessories and spare parts recommended by the manufacturer.
Follow all the safety instructions, maintenance instructions and other instructions, including the technical data.
NOTE:
The product is not intended for commercial or industrial use. Commercial or industrial use will invalidate the warranty.
Only objects with good inherent stability, primarily pallet goods, must be lifted and transported with the product.
Do not attempt to handle unstable or otherwise risky loads and never attempt to lift or transport persons or animals with the product.
Do not lift or move vehicles with the product.
Never exceed the rated load of the product.

SYMBOLS

| Read the instructions.
---|---
| Wear safety gloves.
****| Wear safety shoes.
| Approved in accordance with the relevant directives.
| Recycle discarded product in accordance with local regulations.

TECHNICAL DATA

We reserve the right to change the product, technical data and/or installation and operating instructions without prior notice.

DESCRIPTION

FIG. 1

1. Control lever
2. Drawbar
3. Fork
4. Bolt
5. Safety pin
6. Shaft pin
7. Chain

FIG. 2
A. Lever
B. Nut
C. Oil filler plug
D. Oil drain plug

SUPPLIED PARTS

• Drawbar
• Fork housing
• Bolt
• Shaft pin
• Instructions

ASSEMBLY

UNPACKING AND INSPECTION

1. Remove all parts from the packaging.

2. Remove all packaging materials and any transport protection.

3. Check that no parts are missing or damaged. Contact the retailer immediately if any parts are missing or damaged. Complaints submitted later on will not be considered.
   If possible save the packaging until the warranty has expired.

4. Read the instructions before assembling the product.

Only use accessories and spare parts recommended by the manufacturer.
Specify the product part number, model designation and year of manufacture when ordering spare parts.
WARNING!
Do not allow children to play with the packaging material. Keep plastic bags, plastic film and small parts out of the reach of children – risk of suffocation.
ASSEMBLY
NOTE:
The product must be fully and correctly assembled before use.

1. Check that the safety pins (5) are inserted in the pump.
2. Tap the shaft pin (6)in the bolt (4) with a hammer, see figure 4.
3. Fit the drawbar (2) in the pump and push the bolt (4) through the drawbar (2). Check that the chain (7) hangs out behind the drawbar, see figure 5.
4. Put the chain (7) through the hole in the bolt (4), see figure 6.
5. Tap the other shaft pin (6) in the other end of the bolt (4) with a hammer, see figure 5. The shaft pin (6) should extend on both sides of the bolt (4), see figure 4.
6. Press down the drawbar (2) and carefully pull out the safety pins(5), see figure 8.
7. Press down the lever (A) and press the guide pin for the chain (7)  through the arm (A) guide, see figure 2.
8. Secure the guide pin in place by tightening the nut (B).

USE

Check that the product is completely and correctly assembled. Always check before use that:

• the product is undamaged
• that all screw unions are tightened
• there is no leakage of hydraulic oil
• the level of hydraulic oil is correct
• all labels are intact and legible

LEVER POSITIONING
The control lever (see figure 9) in the drawbar handle has the following three positions.

1. Lowering of lifting fork – pull up the control lever. The control lever returns with spring action to neutral when released.
2. Neutral – this position is used for moving. The movement of the drawbar does not affect the pump and fork height in this position.
3. Raising the lifting fork – press down the control lever. The fork is raised when the drawbar is moved up and down.

NOTE:
Check that the load sits firmly on the pallet. Never exceed the rated load of the product.
TRANSPORT
The product must be secured when transported so that it cannot roll or move. Remove any debris from the product.
STORAGE
Lower the fork completely to relieve the pressure in the hydraulic circuit.
This prolongs the life span of the seals and valves.
Store the product and all accessories in a clean, dry frost-free place, protected from direct sunlight and out of the reach of children.
The best storage temperature is 5 to 30°C.
Store the product if possible in the original pack.
Cover the product to protect it from dust and dirt.

MAINTENANCE

• Clean the product after it has been used.
• Wipe any dust off the product with a cloth.
• Clean the product regularly with a cloth moistened with water and a mild detergent. Do not use strong detergents or solvents, they can damage the plastic parts. Make sure that no water gets into the product.

NOTE:
Only use spare parts recommended by the manufacturer.
Lower the fork completely to relieve the pressure in the hydraulic circuit before working on the hydraulic components.
BLEEDING THE HYDRAULIC CIRCUIT
The functioning of the pump can in time lead to the accumulation of air in the hydraulic circuit. This can prevent the fork from lifting. It is corrected by moving the control lever (1) to the lowering position and pumping repeatedly with the drawbar.
LUBRICATION
Lubricate all the bearings and joints with a suitable lubricant.
CLEARING THE OVERPRESSURE VALVE
To clear the overpressure valve, pump the drawbar quickly until the fork reaches it top position. Now pull down the control lever (1) to the lowering position.
CHANGING THE OIL
Open the oil filler plug (C) and oil drain screw (D) (see figure 2). Drain all the oil into a suitable container. Replace the oil drain screw (D) and fill 0.25 l of hydraulic oil through the oil filler plug (3) hole. Replace the oilfiller plug (3).
SERVICE INFORMATION
The following parts are to be considered as consumable parts. Wearing parts*: seals, wheels, hydraulic oil.

• Can be sold separately.

TROUBLESHOOTING

Follow the troubleshooting schedule below if the product stops working properly. Contact an authorised service centre if normal functionality cannot be restored with the help of the troubleshooting schedule.

leakage. Fill up with oil.
The valve ball does not seal.| See section “Clearing the overpressure valve”.
The fork lowers by itself.| The valve ball does not seal.| See section “Clearing the overpressure valve”.
The overpressure valve is not set correctly.| Adjust the overpressure valve with the adjuster screw until the fork hold the level.
Valve leakage.| Tighten the valves.
The fork will not lower.| The guide pin is damaged.| Replace damaged parts.
The fork frame is damaged.| Replace damaged parts.

References

• Jula – products for home and garden

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