DOMETIC SP950C, SPX1200C Climate Control Coolair Installation Guide

SP950C, SPX1200C Climate Control Coolair
Installation Guide

SP950C, SPX1200C Climate Control Coolair

© 2021 Dometic Group. The visual appearance of the contents of this manual is protected by copyright and design law. The underlying technical design and the products contained herein may be protected by design, patent or be patent pending. The trademarks mentioned in this manual belong to Dometic Sweden AB. All rights are reserved. Please read these instructions carefully and follow all instructions, guidelines, and warnings included in this product manual in order to ensure that you install, use, and maintain the product properly at all times. These instructions MUST stay with this product.
By using the product, you hereby confirm that you have read all instructions, guidelines, and warnings carefully and that you understand and agree to abide by the terms and conditions as set forth herein. You agree to use this product only for the intended purpose and application and in accordance with the instructions, guidelines, and warnings as set forth in this product manual as well as in accordance with all applicable laws and regulations. A failure to read and follow the instructions and warnings set forth herein may result in an injury to yourself and others, damage to your product or damage to other property in the vicinity. This product manual, including the instructions, guidelines, and warnings, and related documentation, may be subject to changes and updates. For up-to-date product information, please visit documents.dometic.com, dometic.com.

Explanation of symbols

WARNING! Safety instruction: Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION! Safety instruction: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
NOTICE! Indicates a situation that, if not avoided, can result in property damage.
NOTE Supplementary information for operating the product.

Safety instructions

2.1 Using the device

• The freedom of movement of semi-trailers (of the outer edges of the semitrailer when turning or jackknifing) and other vehicle attachments must not be restricted.
• Only use the air conditioning roof unit for the purpose specified by the manufacturer and do not make any alterations or structural changes to the device.
• Do not use the air conditioning roof unit if it is visibly damaged.
• The air conditioning roof unit must be installed safely so that it cannot tip over or fall down.
• Installation, maintenance and repair work may only be carried out by qualified personnel from a specialist company who are familiar with the risks involved and the relevant regulations.
• Do not use the air conditioning roof unit near flammable fluids and gases.
• Do not operate the air conditioning roof unit if the ambient temperature is below 0 °C.
• Do not undo the upper cover of the air conditioning roof unit in the event of a fire. Use approved extinguishing agents instead. Do not use water to extinguish fires.
• Disconnect all power supply lines when working on the air conditioning roof unit (cleaning, maintenance, etc).

2.2 Handling electrical cables

• Use cable ducts to lay cables through walls with sharp edges.
• Do not lay loose or bent cables next to electrically conductive materials (metal).
• Do not pull on the cables.
• Attach and lay the cables in such a manner that they cannot be tripped over or damaged.
• The electrical power supply may only be connected by a specialist workshop.
• Fit a fuse of 25 amps to the connection to the vehicle’s power supply.
• Never lay power supply lines (battery leads) in the vicinity of signal or control cables.

Conventions in this manual

3.1 General information on the installation manual
This installation manual contains the essential information and instructions for installing the parking cooler. The information is intended to be read by the installation personnel of the parking cooler.
The following instructions are intended to help you use the installation manual properly:

• The installation manual is part of the scope of delivery and should be stored carefully.
• The installation manual provides you with important information on the installation of the device and can also be used as a reference material in the event of repairs.
• The manufacturer assumes no liability for non-observance of this installation manual. Any claims are excluded in this case.

3.2  Target group
The installation and configuration information in this manual is intended for qualified installation personnel who are familiar with the guidelines and safety precautions to be applied during the installation of lorry accessory parts.

Proper use

The CoolAir parking cooler is for supplying the cab of a lorry with cooled and dehumidified air. It can be used while driving.
The CoolAir SP950C/SPX1200C compressor unit can only be operated in combination with a CoolAir SP950T/SPX1200T roof evaporator unit or a CoolAir SP950I/SPX1200IC rear panel evaporator unit. Both components together form the CoolAir SP950/SPX1200 parking cooler.
NOTICE! Damage hazard

• The CoolAir parking cooler is not suitable for installation in agricultural machines and construction machines or similar equipment. It does not work properly in the event of strong vibrations and exposure to dust.
• Operating the parking cooler with voltages other than those specified can result in damage to the device.

NOTE The parking cooler is only designed for ambient temperatures of up to 43 °C in cooling mode.
The CoolAir is ready to install on delivery. The manufacturer strongly recommends the use of a vehicle-specific fastening frame for an optimum installation procedure for the compressor unit on the rear panel of the cab.
This product is only suitable for the intended purpose and application in accordance with these instructions.
This manual provides information that is necessary for proper installation and/or operation of the product. Poor installation and/or improper operating or maintenance will result in unsatisfactory performance and a possible failure.
The manufacturer accepts no liability for any injury or damage to the product resulting from:

• Incorrect assembly or connection, including excess voltage
• Incorrect maintenance or use of spare parts other than original spare parts provided by the manufacturer
• Alterations to the product without express permission from the manufacturer
• Use for purposes other than those described in this manual

Dometic reserves the right to change product appearance and product specifications.

Scope of delivery

CoolAir compressor unit
SP950C SPX1200C| 1
Installation material| 1
Installation manual| 1

Installation

NOTICE! Damage hazard
The parking cooler may only be installed by qualified personnel from a specialist company. The following information is intended for specialists who are familiar with the guidelines and safety precautions to be applied.
6.1 Prescribed installation method
The compressor unit (fig. 1 1) is attached to the firm and straight rear panel of the cab or by means of a firm fastening frame.
NOTE The connection line (fig. 1 3) can only be installed after fitting the evaporator unit and the compressor unit.
The parking cooler with rear panel evaporator unit consists of the following components (fig. 1):

• CoolAir SP950C/SPX1200C compressor unit (1)
• CoolAir SP950I/SPX1200I rear panel evaporator unit (2) with connection line (3)

The parking cooler with roof evaporator unit consists of the following components (fig. 1):

• CoolAir SP950C/SPX1200C compressor unit (1)
• CoolAir SP950T/SPX1200T roof evaporator unit (4) with connection line (3)

6.2 Notes on installation
WARNING! Electrocution hazard

• Detach all connections to battery before starting installation of parking cooler.
• Make sure that all electrical components are electrically discharged before carrying out work on them!

CAUTION! Health hazard
Improper installation of the parking cooler can result in irreparable damage to the device and put the safety of the user at risk. The manufacturer will not be held liable for claims if the parking cooler is not installed according to this installation manual. That applies to malfunctions and the safety of the air conditioning roof unit, in particular to injuries and damage to property.
NOTICE! Damage hazard
The manufacturer only assumes liability for parts included in the scope of delivery. The validity of the warranty expires if the system is installed together with third-party parts.
NOTE

• The manufacturer strongly recommends the use of a vehicle-specific fastening frame for an optimum installation procedure for the compressor unit on the rear panel of the cab.
• After installing the unit, the specified parameters of the unit software must be checked (refer to the installation instructions of the evaporator unit).

You should always read this installation manual all the way through before installing the parking cooler.
You should always observe the following tips and information when installing the parking cooler:

• Please consult the manufacturer of your vehicle with regard to the following. ­
  – is the cab’s rear panel a suitable location for attaching the unit? ­
  – is the body designed to bear the static weight and loads occasioned by the parking cooler in a moving vehicle?

• Always check before installation of the unit whether any vehicle components could be damaged, deformed or impaired in terms of their functionality as a result of the installation.

• Avoid any unnecessary and frequent mechanical stress to the supply line between the evaporator unit and the compressor unit. Damage can result in the loss of refrigerant and impair the performance of the unit.

• The supplied assembly parts must not be modified during installation.

• The ventilation slots (grill) may not be covered (minimum distance from other attachment parts: 10 cm).

• If a fastening frame is not used to install the system, make sure that the installation position of the compressor unit on the rear panel is not too low. The system could be damaged by high temperatures of the engine’s waste heat.

• The device shall be installed in accordance with national wiring regulations.

6.3 Determining the installation position
The installation position of the unit must meet the following criteria:

• All maintenance work must be easy to perform.

• Sufficient space must be available for the refrigerant line.

• The compressor unit must not be installed with a horizontal or vertical inclination.

• The compressor unit must not be fitted near direct waste heat (engine heat etc.).

• The refrigerant line must be long enough to connect the compressor and evaporator units. The line must not be laid taut. ­
  – SP950T/SPX1200T: approx. 4.2 m ­
  – SP950I: approx. 2.3 m ­
  – SPX1200IC: approx. 2.1 m

• The fastening surface should be as flat as possible. Use spacer sleeves for uneven surfaces. If spacer sleeves are used, longer fastening screws with sufficient tensile strength (not included in the assembly set) must be used.

• The freedom of movement of semi-trailers (of the outer edges of the semitrailer when turning or jackknifing) and other vehicle attachments must not be restricted.

6.4 Installing the compressor unit
NOTICE! Damage hazard
Due to its weight, the compressor unit must have contact with at least two fastening points of the fastening surface. Do not use spacer sleeves for all four fastening points.
NOTE
To install the compressor unit using a vehicle-specific fastening frame, please observe the instructions included in the frame’s scope of delivery. The following work steps describe the installation of the compressor unit without vehicle-specific fastening frame.
Overview: fig. 2

• Dismantle the outer housing.
  SP950C: To do this, remove the four hexagon bolts on the fan (fig . 3

1. and the eight hexagon socket head bolts (fig .3 2).
   When taking off the outer housing, release the plug connection of the fan connection cable.
   SPX1200C: To do this, remove the six torx screws (fig. 4 1).

• Decide on the position of the compressor unit. Use the fastening holes of the compressor unit as a template.

• Use a felt pen to mark the positions selected for the holes.

• Drill fastening holes (Ø 9 mm) at the marked positions.
  NOTE Apply anti-oxidant compound to all drilled through-holes to prevent rust formation.

• Push the four M8 x 40 mm bolts (fig. 5 10) with the four washers outer diameter Ø 40 mm (fig. 5 9) from the inside through the rear wall.

• From the outside, push the four washers (fig. 5 8) on the protruding bolts.

• Fasten the bolts and washers using the narrow M8 nuts (fig. 5 7).

• Push the washers (fig. 6 6) on the protruding M8 bolts. For rear walls with an offset, use the supplied spacer sleeves (fig. 6 5) to compensate. Adjust the length.

• Put the compressor unit on the protruding M8 bolts.

• Fasten with the M8 washers (fig. 6 4) and the M8 self-locking nuts (fig. 6 3).

NOTE The panelling can only be fitted once the refrigerant lines and the cables (chapter “Connecting the compressor unit to the evaporator unit” on page 11) have been connected.
6.5 Connecting the compressor unit to the evaporator unit
NOTICE! Damage hazard
Before fastening the connection couplings, make sure that the sealing and thread faces are absolutely clean. Any contamination will result in a malfunction of the air conditioner.
Install the connection line for the compressor unit and insert it in the compressor unit.
**** NOTE Make sure that the coupling half with the thin capillary tube is not twisted or kinked. When tightening the coupling halves, it is essential that you use a second openended spanner to hold the other part.

• Connect the rear coupling halves (thick refrigerant line) (fig. 7) with each other and tighten them hand-tight ¼ revolution with an open-ended spanner.

• Connect the front coupling halves (thin refrigerant line) (fig. 8) with each other and tighten them hand-tight ¼ revolution with an open-ended spanner.

• SP950C only: Install the protective cover underneath the coupling and secure it with the lid supplied.

• SP950C only: Fasten the thick refrigerant line with the supplied pipe clip, the M6 x 16 mm hexagon head bolt, the M6 washer and the M6 self-locking nuts (fig. 9).

• SPX1200C only: Assemble the refrigerant line as shown (fig. 0).
  Observe the following instructions when installing the supply lines:

• Also observe the installation instructions for the evaporator unit.

• The maximum cable length between the evaporator and compressor unit is:
  – SP950T/SPX1200T: approx. 4.2 m ­
  – SP950I: approx. 2.3 m ­
  – SPX1200IC: approx. 2.1 m

• Avoid any narrow radii when routing and bending supply lines. Use a suitable round object with a shim as a bending aid. A radius which is too narrow will kink the refrigerant line, and this will prevent the auxiliary air conditioning unit from operating.

• Shorten any supply line which is not needed by bending a curve.

• SP950C only: Insert the plug of the cable (power cable) into the mating plug of the compressor unit (fig. a).

• SPX1200C only: Assemble the connection cable and corrugated piping as shown (fig. 0 and fig. b).

• SP950C only: Insert the plug connection of the fan cable back together. Place the outer housing onto the compressor unit.

• SP950C only: Fasten the outer housing with the eight hexagon socket screws (fig. c 2).

• SP950C only: Fasten the fan with the four hexagon bolts (fig. c 1).

• SPX1200C only: Fasten the outer housing with the six torx screws (fig. 0).

• Apply sealant (fig. e 1) to prevent any water from getting between the rear wall of the truck and the clip.

NOTE If you want to avoid damaging the rear wall of the truck (drilling a hole), you can also apply the clip using a suitable adhesive. Observe the instructions provided by the adhesive manufacturer.

• Use the supplied holders to fasten the connection line to the rear panel of the truck (fig. e).
• Insert corrugated piping in the holder provided (fig. e 2).
• Put on the lid (fig. e 4).

Disposal

Place the packaging material in the appropriate recycling waste bins, wherever possible.
If you wish to finally dispose of the product, ask your local recycling center or specialist dealer for details about how to do this in accordance with the applicable disposal regulations.

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2021-07-29

References

• Outdoor Adventure Starts Here | This Way Out | Dometic USA
• Contact Us | Support for You | Dometic USA
• Find a Dealer | Dometic USA

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