HHO Plus PWM60A HHO Hydrogen on Demand Dual Fuel Generator Systems Installation Guide
- June 3, 2024
- HHO Plus
Table of Contents
CCPWM6 PWM60A – Installation Manual
HHO Hydrogen on Demand Dual Fuel Generator Systems
Disclaimer
When purchasing this device, you are held responsi operation of this device. The manufacturer or sell personal harm or property damage. Thank you for purchasing Power Device. Please read contents carefully before getting started. device, you are held responsible for any damage that may occ ble for any damage that may occur during installation or er are not held liable and hold no responsibility for any AConstant Current Automatic to understand the installing and operation procedures operation of this device. The manufacturer or seller are not held liable and hold ge. Thank you for purchasing our CCPWM60A contents carefully in order to understand the installing and operation procedures
Safety Precautions
Read and follow these safety precautions to avoid hazards. If you do not
understand these instructions or do not like to work on vehicles, please have
a qualified mechanic do the installation for you. Incorrectly installing or
using the CCPWMB0A and/or the HHO System may result in serious damage to you
and/or your vehicle. It should take approximately half an hour to install
this unit, so ensure that you have enough time to complete the installation.
Be sure to work outside, no smoking at any time during the installation; make
sure the engine is off and very importantly, not hot.
Your HHO System do not store hydrogen, subsequently there is no fire hazard
when installed properly.
However water electrolysis generates Hydrogen, an explosive gas, which means
that you should never light a match or smoke near or in front of the
generators output – the water tank could blow up!
Be careful with the generator working when the car is not moving. A small
amount of hydrogen can accumulate in the air intake of the motor and could
explode if you smoke or use an open flame near it.
Be sure to wear goggles and rubber gloves and only use professional tools; use
common sense and general safety procedures used for any work carried out on
automotive installations and maintenance.
Parts List
The CCPWM6BO0A package includes the following items:
- 1CCPWME6O0A Constant Current Automatic Power Switch Detection;
- 3 Yellow Female Spade Connectors.
Technical Specifications
- Direct connection from Battery and Input to HHO CELL generator, without external relays;
- 60A Max Powersupply;
- LCD Module Monochrome Display Screen:Voltmeter + Ammeter + Cell Charge information;
- Automatic detection of battery voltage and auto configuration for: +12V/+24V power supply;
- Quad operational chip sensor with 1% tolerance Zenner voltage detector;
- Auto power ON when the Engine is running;
- 3Seconds delay PWM control, after Engine ON is detected;
- Auto Power OFF when Engine is turned OFF;
- Soft PWM startup to the max Ampere out power supply;
- Embedded trimmer for PWM control: from 0% to 100% HHO CELL power supply;
- Logical IC sensor, MUST be powered with 2 wires DIRECT from the battery;
- Embedded 3 way power barrier: Positive, Ground, Negative from Cell (CELL — OUT);
- Optional Water tank sensor switch embedded on system;
- Frequency: 36kHz
Pulse Width modulation
Pulse Width Modulation is a method of transmitting information on a series of
pulses, changing the frequency, rather than a continuously varying analog
signal. It will allow you to control the amperage going into the generator in
a very easy way. This ability keeps the cell running at cool operating
temperatures and prolongs the life of the cell while increasing the HHO
output Efficiency: HHO generators will run cooler than standard linear power
amps, requiring substantially less heat sink mass;
Amperage control: the control of the amperage going into the generator will be
very easy to control. The ability to control the amperage keeps the cell
running at cool operating temperatures and prolongs the life of the cell
while increasing the HHO output.
Main Features
NEW TECHNOLOGY: The CCPWM60A (Constant Current Pulse Width Modulator) will
allow you to have always the same amperage and HHO production regardless the
electrolyte concentration, water temperature or water levels. The CCPWM is the
best solution for the professional market because there will be no possibility
of error. We can put more or less electrolyte and the amperage and HHO
production will always be the same.
The CCPWM60A is also designed for making the automatic power supply of the HHO
System without the need for relays or picking up the signal from the
alternator /ignition key, making the system safer to use and easier to
install. In general the new CCPWM60A will work based on the voltage of the
car:
– Engine is stopped — voltage in car is below 12,8V — PWM is not working;
– Engine isworking — voltage in car is above 13V — PWM is working.
The CCPWM60A auto-detect when the car engine is running and automatically
switches ON the HHO System, without any additional requirements. The device
will automatically power OFF when the car engine is turned OFF or not
running.
The CCPWM is also capable to control a water level sensor inserted in the
water tank turning the system OFF when the level drops from a certain point.
Electrical Connections
-
Make sure your engine is notrunning duringinstallation;
-
Mounttheproductasnearofthebatteryaspossible(maximum3meters),providingthatitiswell fixed.Please do notmountitoverthe battery;
-
Inthe back of the CCPWM6O0A there is a sticker to help you with the connections:
a. Connect the BATTERY -to the negative terminal of the battery;
b. Connect theBATTERY +to the positive terminal of the battery;
c. Connect the CELL-OUT – thenegative cable coming fromtheHHO Cell. -
Only use 6mm sectioncableinyourinstallation. Use the Yellow Female spade Connectors and plug the cables in the male pins according to the previous picture.
Please refer to the illustrations below for typical configuration of the electrical connections of the CCPWMB60A:
Front Panel
When you connect the CCPWM60A you will have the following information
displayed: the following information displayed: 
In the CCPWM you have two buttons that will allow you to change settings and
control the device operation.
For example: if you press the left button (Pause) left button (Pause) then the
CCPWM will pause and the following information then the CCPWM will pause and
the following information will be presented:
Configuration Panel.
If you press the right button (Config) you will enter the configuration display where you can change the operating values.
Amperage
The Maximum Current Panel will appear for you to set the amperage value you
wish to work:
Minimum 1 A/ Maximum 60A
-
If you press the left button (Edit) you will enter the editing mode. A yellow cursor will appear marking the editing value;
-
Use the left button (UP)again to move up the value;
-
Press the right button (Next) to change the yellow cursor position;
-
Repeat points 2. And 3. to continue editing. After, in the right button, Exit/Save will appear:
a. If you make one single click on the right button you will exit configuration panel (Exit);
b. If you click and hold right button for 3 seconds you will Save your configuration. A message Savedwill appear. -
Press right button (Next) to move to Maximum Voltage Panel
Maximum Voltage
The Maximum VoltagePanel will appear in order for you to set the higher
voltage value you wish to work. The maximum value allowed is 15,5V.For
security reasons (ex: charging the battery with an external power supply), if
the voltage in the car is higher than the value selected then the CCPWMB6O0A
will stop working and an alarm will appear.
To set this value just proceed in the same way as explained for the setting
the amperage.
5. Press right button (Next) to move to Minimum Voltage Panel
For security reasons (ex: charging the battery) above 15,5V the CCPWM will not
work and a blue light will appear.
Minimum Voltage
The CCPWM60A is designed for making the automatic power supply of the HHO
System without the need for relays or picking up the signal from the
alternator/ignition key, making the system safer to use and easier to
install. In general the new CCPWMG60A will work based on the voltage of the
car:
– Engine is stopped — voltage in caris below 12,8V PWM =>is not working;
– Engine is working — voltage in caris above 13VPWM =>is working.
The CCPWM will only work when the real car voltage value is between the
minimum and the maximum working voltage value.
The CCPWME0A will shut down completely if the voltage drops below 12,8V. If
the voltage in the car is lower than the value selected then the CCPWMB6O0A
will stop working and an alarm will appear.
To set this value just proceed in the same way as explained for the setting
the amperage.
IMPORTANT: After having selected your voltage working limits you should test
it to check if it works correctly in your car. Stop engine and check if the
CCPWM shuts down. Start engine and check if CCPWM turns ON.
10 Water Level Sensor
The water level should be placed in a way that, when the water level is above
the minimum value, the signal coming from the CCPWM does not return to the
CCPWM. That is, the water level circuit should operate as normally open (NO).
Using our company models, the water level sensor should be placed up (please
check last picture on this manual).
If you are not using a water level sensor in your system, no operation is
required.
If the water level drops below the minimum level then the C@WM will not work
and a will appear
Reseller in Greece:
VAT Id. Number: 801590498
VAT Id. Number: 801590498
Headquarters:
1KLM Lagkadas-Thessaloniki, Greece
PC: 57200
Thessaloniki, Greece
Email: info@smart-cover.gr
+30 2394020077 -cover.gr
+30 2394020077
Documents / Resources
| HHO
Plus PWM60A HHO Hydrogen on Demand Dual Fuel Generator
Systems
[pdf] Installation Guide
PWM60A HHO Hydrogen on Demand Dual Fuel Generator Systems, PWM60A, HHO
Hydrogen on Demand Dual Fuel Generator Systems, Demand Dual Fuel Generator
Systems, Dual Fuel Generator Systems, Fuel Generator Systems, Generator
Systems
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References
Read User Manual Online (PDF format)
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