KEGO 6Cs Pull to Paint Process User Manual

June 3, 2024
KEGO

Pull to Paint Process
User Manual
THE 6C’s

CHECK

Repair area for process building

  • Always check OE Procedures before commencing any repair
  • Check substrate/material type
  • Fully Check extent of damage – use of an inspection lamp is recommended
  • Check panel temperature and address any extremes by way of heating/cooling
  • Turn on glue gun and set temperature to 385°F / 195°C (dispensed glue should be smoking hot)

CHOOSE

Tab| Lifter | Approach based on substrate

  • Select a tab best shaped like the dent or bodyline

Steel

  • Tabs should fit within the edges of the dent. This enables a view of the secondary damage so as to know when upward ‘pull’ of the lifter is sufficient

Aluminium

  • Generally best results are achieved by a flexible tab (Blue material not Ice) – this will help aid adhesion and not lock in any crowns
  • The neck/shaft of the Dead Center Super Tab becomes the effective pulling focus and it is important that the neck/shaft stays inside the dented area, only the flexible edges cover any crowns – choose your tab based on this

Lifting Tool

  • Select a pulling tool based on the amount of precision and control required
  • Where possible, use a lifter where the feet hold down and control the surrounding metal

CLEAN

Remove contaminants from the panel

  • Use a cutting compound, either by hand or machine, to clean all stubborn contaminants or wax coatings form the working area
  • Thoroughly clean the panel with minimum 95% Isopropyl Alcohol (IPA) – Ideally 99%
  • Thoroughly clean the tab surface with minimum 95% Isopropyl Alcohol (IPA) – Ideally 99%

COAT

How do I apply the glue and tabs?

  • Heat the panel surface to 120°F / 50°C
  • Flash tab surface over with heat source
  • Fill tab surface entirely with glue
  • Place tab on panel, do not force glue out from tab – Look for a visible bead of glue surrounding tab edge
  • Fill in any gaps surrounding the tab with hot glue from the glue gun directly
  • Wait for glue to set up (see next step for pulling temperature)

CORRECT

The correcting process

  • Use infrared thermometer to check for optimal base glue pulling temperature of 85°F / 29°C around bond line of glue then begin setting your pulling device

  • Using your chosen lifter start the correcting process

  • Remember to create use of the double-action process, which creates metal flow, wherever possible by applying slight upward tension to the tab by way of the lifter

  • Knock down highs wherever needed with selected knock down tools – this is the secondary part of the double-action process creating metal flow helping to restore original panel tension.
    Remember to check your ‘spent’ glue for an insight to pulling temperature:

  • Ifa high amount of very small bubbles is visible in the glue, it indicates the glue was too warm when pulled

  • Ifthe glue is breaking up or becomes brittle, it indicates the glue was too cold when pulled

CONTINUE

Moving on to conventional repair

  • Repeat KECO’s 6C process until large damage reduces and reaches the desired level of panel flatness
  • Prepare for filling, remembering some of today’s fillers can be used over OE clear coat by keying with 180P (always check Technical Data Sheets)
  • Sand
  • Repaint

Scan for an in-depth explanation on the 6C’s Process pulltopaint.com https://www.kecotabs.com/qr/2022systems/6cquickstart-ptp

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Scan to view Commonly asked questions https://www.kecotabs.com/qr/2022systems/6cquickstart-fa

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GLUE GUIDE

Large & Complex Damage
This glue is ideal for large and complex dents.
It’s flexibility and increased setup time equates
to a longer working time so you can utilize
multiple actions to knockdown while pulling.

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Fast, Small & Simple
This glue is ideal for smaller dents. It’s less
flexible and requires less time to setup. This
allows you to move quicker with more short pulls.

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www.kecotabtabs.com
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8100 SW 15th Street
Oklahoma City, Oklahoma 73128
www.kecotatis.com
888-532-6822
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Documents / Resources

| KEGO 6Cs Pull to Paint Process [pdf] User Manual
6Cs Pull to Paint Process, 6Cs, Pull to Paint Process, Paint Process, Process
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