MOTECK ID10 Series Linear Actuator Instruction Manual
- September 12, 2024
- MOTECK
Table of Contents
MOTECK ID10 Series Linear Actuator
Specifications
- Produc t: Actuator ID10 series
- Manufacturer : www.moteck.com
- Revision: 2024.08_V3.0
Product Usage Instructions
Important Information
- Only qualified personnel are allowed to carry out the mechanical and electrical installation of this product. Qualified personnel should be familiar with the mechanical or electrical installationwork and have corresponding work qualifications.
- Do not perform mechanical installation when the actuator is powered. Complete the mechanical installation first, and then perform the electrical installation.
- Do not hold the extension tube when the actuator is powered. Never disconnect any wires or connectors during operation or when power is applied.
- If you find any malfunction or damage to the actuator, please stop using it immediately and notify qualified personnel to take corrective measures.
- This appliance cannot be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
Installation
Terminology
- Rear connector
- Outer tube
- Extension tube
- Front connector
- Power cable
Mechanical Installation
- Be sure that the load acts on the actuator in the axial direction and it isn’t recommended to apply side load to the actuator.
- If the actuator is jammed by an obstruction or the load is severely overweight, the actuator’s clutch protection device will trip and run idly to protect the actuator or the customer’s mechanical equipment from damage. Please be careful to avoid obstructions and do not exceed the rated load of the actuator.
- Users are forbidden to open the outer cover of the limit switch so as not to affect the original protection level of the actuator,resulting in the immediate failure of the original factory protection commitment.
Restraining Torque
If the actuator needs to be test run before being installed on the operating frame, the front and rear connectors must be fixed first to limit the rotation of the extension tube. The torque is very large. If the front and rear connectors are not fixed, the extension tube (or the actuator) will rotate instead of moving. Please be careful of the rotation force of the extension tubeand pay attention to personal safety.
FAQ
- Q : Who is allowed to carry out the installation of this product?
- A: Only qualified personnel with corresponding work qualifications are allowed to carry out the mechanical and electrical installation of this product.
- Q: What should be done if a malfunction or damage is found in the actuator?
- A: Stop using it immediately and notify qualified personnel to take corrective measures.
Important Information
- Only qualified personnel are allowed to carry out the mechanical and electrical installation of this product. Qualified personnel should be familiar with the mechanical or electrical installation work and have corresponding work qualifications.
- Do not perform mechanical installation when the actuator is powered. Complete the mechanical installation first, and then perform the electrical installation.
- Do not hold the extension tube when the actuator is powered.
- Never disconnect any wires or connectors during operation or when power is applied.
- If you find any malfunction or damage to the actuator, please stop using it immediately and notify qualified personnel to take corrective measures. This appliance cannot be used by children or persons with reduced physical, sensory or mental capabilities, or
- lack of experience and knowledge, unless they have been given supervision or instruction.
Installation
Terminology
Mechanical installation
- Be sure that the load acts on the actuator in the axial direction and it isn’t recommended to apply side load to the actuator.
- If the actuator is jammed by an obstruction or the load is severely overweight, the actuator’s clutch protection device will trip and run idly to protect the actuator or the customer’s mechanical equipment from damage. Please be careful to avoid obstructions and do not exceed the rated load of the actuator.
- Users are forbidden to open the outer cover of the limit switch so as not to affect the original protection level of the actuator, resulting in the immediate failure of the original factory protection commitment.
Restraining Torque
- If the actuator needs to be test run before being installed on the operating frame, the front and rear connectors must be fixed first to limit the rotation of the extension tube. The torque is very large. If the front and rear connectors are not fixed, the extension tube (or the actuator) will rotate instead of moving.
- Please be careful of the rotation force of the extension tube and pay attention to personal safety.
Manual Drive Connector
For ID10 only
- The MD (manual drive) is an alternative way to drive the motor directly, if the power is not available.
- Step 1. Remove the plug on the gearbox cover.
- Step 2. Use a 8.0mm hex bit or electric screwdriver (recommended) to drive the gear directly.
- Step 3. Insert the plug into the hole, and confirm the plug is installed properly.
- The Max. drive torque is 6kg-cm with 4500N load (Ball screw).
Wiring with Flying Leads
5.1 ID10
For ID10 actuator, connection rule of power wires varies according to
different types and gear ratio(s). Please follow the instructions below.
Basic (Without limit switch nor positioning feedback)
- Gear ratio: 5:1, 10:1, 20:1
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
Gear ratio: 30:1, 40:1
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc -” & black wire to “Vdc +” of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
With limit switches
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
With single Hall effect sensor positioning feedback
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
Signal wires
| White| Vin| Voltage input range: 5 ~ 20V
Yellow
|
Hall output
| High= Input – 1.2V (±0.6V)
Low= GND
Hall signal data:
Hall effect sensor resolution: 20ppi, 1.27mm/pulse (0.787pulses/mm)
Blue| GND|
With Potentiometer (POT) absolute positioning feedback
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
Signal wires
| Yellow| Vin| Input voltage 70V max.
Blue
|
POT output
| 1. Potentiometer specification:
– 10K ohm, 10 turns.
– Total resistance tolerance ±5%
– Independent linearity ±0.25%
2. Output voltage: The voltage (resistance) between blue and white increases linearly from about 0 when the actuator extends, and decreases when it retracts.
3. There are different resolutions according to the stroke length (as table below)
White| GND|
5.2 ID10BT
Basic (Without positioning feedback)
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
| Wire color| Definition| Descriptions
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
With Potentiometer (POT) absolute positioning feedback
5.3 ID10G
Basic, with limit switches.
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
With single Hall effect sensor positioning feedback
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
Signal wires
| Yellow| Vin| Voltage input range: 5 ~ 20V
Blue
|
Hall output
| High= Input – 1.2V (±0.6V)
Low= GND
Hall signal data:
Hall effect sensor resolution: 0.5 pulse/mm
White| GND|
With Potentiometer (POT) absolute positioning feedback
5.4 ID10K
For ID10K actuator, connection rule of power wires varies according to
different types and gear ratio(s). Please follow the instructions below.
Basic (Without limit switch nor positioning feedback)
Gear ratio: 20:1
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
Gear ratio: 40:1
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc -” & black wire to “Vdc +” of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
With limit switches
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
With single Hall effect sensor positioning feedback
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
Signal wires
| Yellow| Vin| Voltage input range: 5 ~ 20V
Blue
|
Hall output
| High= Input – 1.2V (±0.6V)
Low= GND
Hall signal data:
High
Hall
Low
Hall effect sensor resolution: 1.0 pulse/mm
White| GND|
With Potentiometer (POT) absolute positioning feedback
5.5 ID10P
Basic, with limit switches.
| Wire color| Definition| Descriptions
---|---|---|---
Power wires| Red|
DC power
| Connect red wire to “Vdc +” & black wire to “Vdc -“ of DC power to
extend the actuator. Switch the polarity of DC input to retract it.
Black
With Potentiometer (POT) absolute positioning feedback
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