PioCreat 3D G5ULTRA 3D Printer User Manual

September 9, 2024
PioCreat 3D

G5ULTRA 3D Printer

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Product Information

Specifications:

  • Feed tube size: M3*6

  • Gantry Frame size: M5*40

  • Pull Rod size: M512, M520

  • Circuit Wiring components: Cooling fan, X-axis motor, Y-axis
    motor, Nozzle board serial port, Signal input, Power input, Hotbed
    control, Thermal bed thermosensitive, X-axis limit, Y-axis limit,
    Screen port, Z-axis signals

  • Power Cord: 1

Product Usage Instructions

1. Install the Feed Tube:

Use the No. 2 hexagonal wrench and 4PCS-M3*6 screws to fix the
feed inlet assembly to the print head.

2. Install the Gantry Frame:

Place the gantry profile on the base step position and assemble
it using 4PCS-M5*40 screws. Then, fix the L-shaped connecting
pieces using the specified screws as shown in the picture.

3. Install the Pull Rod:

Attach the pull rods using Hexagon flat round head screws M512
and M5
20 as indicated in the manual.

4. Circuit Wiring:

Connect the various components following the provided
instructions for each component including X-axis motor, Y-axis
motor, Nozzle board serial port, Signal input, Power input,
etc.

5. Cable Connection:

Connect the power cord as instructed and ensure not to connect
or disconnect cables while the machine is powered on.

6. Equipment Wiring:

Connect the plug-in terminal block, X-axis motor, X-axis limit
switch adapter terminal male, and other components as shown in the
manual.

7. Load Filament:

Check the feeding tube connection, load pellet material into the
feeding barrel (diameter 1.0~5.0mm), fill it, and cover with the
barrel cover.

8. Z-axis Offset:

Select Z-axis offset, adjust the Z-axis compensation value to
set the height from the nozzle to the platform to be almost the
thickness of A4 paper (0.08-0.1mm), and save the value when
completed.

Frequently Asked Questions (FAQ)

Q: Can I unplug motor cables while the machine is powered

on?

A: No, it is advised not to plug and unplug motor cables while
the machine is powered on to prevent damage to the motor.

Q: What type of material should be loaded into the feeding

barrel?

A: Pellet material with a diameter ranging from 1.0mm to 5.0mm
should be loaded into the feeding barrel.

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4. Install the feed tube
1 Take the No. 2 hexagonal wrench and use 4PCS-M36 hexagonal cylindrical head screws to fix the feed inlet assembly to the print head, as shown in the picture. 24PCS-M36

M3*6 x4

Gantry Frame x1
7 Sems Screw M3*6 x4 06

4. Install the Gantry Frame
1 Take gantry + base, gantry profile on the base step position, assembly and lock according to the picture by 4PCS-M540 combination screw. +4PCS-M540 2 Take 2PCS-L type connecting piece + 8PCS-M518 hexagonal flat round head screws and fix and lock them as shown in the picture. 2PCS-L+8PCS-M518

Base Frame x1

Gantry Frame x1

L-shaped connecting piece L
M5*18 x8

6 L-shaped connecting piece |L x2

7 Sems Screw M5*40 x4

Sems Screw M5*40 x4

8 Hexagon flat round head screws M5*18 x8

07

4. Install the Pull Rod
8 5 9

8
5 Pull rods x2
5 8 Hexagon flat round head screws M5*12 x2

9

9 Hexagon flat round head screws

M5*20 x2

M5 Flat padM5 x2

08

5. Circuit Wiring

Cooling fan

X-axis motor X

Y- axis motor Y

Nozzle board serial port

Signal input
Power input
Hotbed control

Thermal bed thermosensitive

X-axis limit X

Y-axis limit Y

Screen port

09

Z-axis signals Z

6. Cable Connection
4 Power Cord x 1

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Caution/
Do not connect or disconnect the cables when the machine is powered on.

A6pin plug-in terminal block (nozzle board serial port cable + nozzle board power cable) 6pin(+
BX-axis motor X CX-axis limit switch X DMaterial breakage detection line port EConnect it to the power cord and turn on the power FPress the power button and wait the display screen to start

Connect Press 10

6. Equipment Wiring
1 Connect the plug-in terminal block, as shown in the picture A position interface. A 2 Connect the X-axis motor, as shown in the picture B position interface. XB 3 Connect the X-axis limit switch adapter terminal male, as shown in the picture C position interface. XC
A A

B C

B C

Note: Do not plug and unplug the motor cable with power on, otherwise the motor will be damaged.
11

6. Equipment Wiring
Insert the material breakage detection line terminal into the material breakage detection switch port, as shown in the picture at position F. F
D D
Note: Do not plug and unplug the motor cable with power on, otherwise the motor will be damaged. 12

6. Equipment Wiring
Insert the wires marked with the Z1/Z2 motor wire numbers into the corresponding Z-axis motors. Z1/Z2Z
Z2 Z1
Note: Do not plug and unplug the motor cable with power on, otherwise the motor will be damaged.
13

7. Load Filament

1 Check whether the feeding tube is connected properly.

2 The pellet (diameter 1.0~5.0mm) material is loaded into the feeding barrel. 1.0~5.0mm

3 Fill with material and cover with barrel cover.

14

8. Z-axis Offset Z
Select Z-axis offset, wait for the nozzle movement to complete, select the moving distance, and adjust the Z-axis compensation value up and down so that the height from the nozzle to the platform is almost the thickness of A4 paper (0.08-0.1mm). Click OK to save the Z-axis compensation value when completed. Z ZA4(0.08-0.1mm) Z
EN CN
Note: The current interface is for reference only. Due to the continuous upgrade of functions, the actual version of the software/firmware UI shall prevail. :,,/UI 15

9. Level Platform
1 Select Auto Leveling to automatically level. 2 If the automatic leveling data differs greatly (1mm), please correct the platform by adjusting the black knob under the platform. If the data is a negative value, it s hould be adjusted clockwise. If it is a positive value, it should be adjusted counterclockwise. After the adjustment is completed, automatically level it again to check the flatness of the platform. If the difference is still large, repeat the above operations; (1mm)

EN CN

Do not beat the feeding tube or press the glass platform in the leveling process;

Note: The current interface is for reference only. Due to the continuous upgrade of functions, the actual version of the software/firmware UI shall prevail. :,, /UI

16

10. Preheat Settings
1 For the first printing, you need to extrude material in advance. Click Preheat and then click the nozzle preheat icon to set the corresponding preheating temperatures for the upper part of the nozzle and the lower part of the nozzle according to different materials.Wait for the nozzle to heat up to the predetermined temperature, select the extrusion distance and extrusion speed, and click Feed until the material is extruded smoothly before normal printing operations can be performed. 2 Click Preheat, click the platform preheat icon, set the corresponding platform preheat temperature according to different materials, and preheat the platform in advance before printing.
EN CN
Note: The current interface is for reference only. Due to the continuous upgrade of functions, the actual version of the software/firmware UI shall prevail. :,,/UI 17

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