BYK Gardner GmbH wave-scan 3 Robotics for Automation Instruction Manual
- September 3, 2024
- BYK Gardner GmbH
Table of Contents
wave-scan 3 Robotics for Automation
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Specifications
- Product Name: wave-scan 3 ROBOTIC
- Manufacturer: BYK-Gardner GmbH
- Measurement Unit: Class 1 laser product
Product Information
The wave-scan 3 ROBOTIC Orange Peel Meter for Automation is a
cutting-edge instrument that utilizes state-of-the-art optic and
electronic technology. It is designed to provide accurate
measurements of orange peel texture on various surfaces.
Product Usage Instructions
1. Introduction
This instruction manual is essential for setting up, placing in
service, and using the wave-scan 3 ROBOTIC. It is important to
study the manual carefully before operating the equipment. Contact
your regional service office for any questions or additional
information.
1.1 Safety Instructions
Ensure that the device is operated in accordance with the
operating instructions to honor product liability and warranty
claims. The measurement unit contains a class 1 laser product, and
caution must be exercised to prevent eye injuries from the laser
beam.
Do not dismantle the instrument or look directly into the
measurement aperture when the device is turned on to avoid
potential harm. Use only original accessories provided by the
manufacturer for safe operation.
FAQ
Q: Can I use accessories from other manufacturers with
wave-scan 3 ROBOTIC?
A: It is recommended to use only original accessories provided
by the manufacturer for safety and optimal performance.
Q: How often should I calibrate the wave-scan 3 ROBOTIC?
A: Calibration frequency may vary based on usage and
environmental factors. Refer to the manual for specific calibration
guidelines or contact the manufacturer for assistance.
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wave-scan 3 ROBOTIC
Orange Peel Meter for Automation
Operating Manual
BYK-Gardner GmbH
© Copyright 2024 BYK-Gardner GmbH All rights reserved
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BYK-Gardner GmbH
Table of Contents
Table of Contents
1 Introduction ………………………………………………………………………………………………………………………………. 5 1.1 Safety
Instructions …………………………………………………………………………………………………………………. 6 1.2 Declaration of
Conformity ………………………………………………………………………………………………………. 8 1.3 Handling
Instructions ……………………………………………………………………………………………………………… 8 1.4 Prerequisites
…………………………………………………………………………………………………………………………. 8
2 Hardware…………………………………………………………………………………………………………………………………… 9 2.1 Delivery
Content……………………………………………………………………………………………………………………. 9 2.2 Mounting Board
……………………………………………………………………………………………………………………. 10 2.3 Power Supply
……………………………………………………………………………………………………………………….. 11 2.4 Status
LEDs…………………………………………………………………………………………………………………………… 12
3 Cabling………………………………………………………………………………………………………………………………………. 13 3.1
Application Example ………………………………………………………………………………………………………………. 13 3.2 Power
Cables ……………………………………………………………………………………………………………………….. 14 3.3 Data
Cables………………………………………………………………………………………………………………………….. 16 3.4 USB Cable
……………………………………………………………………………………………………………………………. 18
4 Operation ………………………………………………………………………………………………………………………………….. 19 4.1
Software Installation ………………………………………………………………………………………………………………. 19 4.2
Firmware Update …………………………………………………………………………………………………………………… 19 4.3 Device
Configuration ……………………………………………………………………………………………………………… 20 4.3.1 Driver
Installation ………………………………………………………………………………………………………… 20 4.3.2 Device
Connection ………………………………………………………………………………………………………. 22 4.3.3 Device
Test…………………………………………………………………………………………………………………. 23 4.4 Productive System
…………………………………………………………………………………………………………………. 24
5 Checking ……………………………………………………………………………………………………………………………………. 25 5.1
Principle ………………………………………………………………………………………………………………………………. 25 5.2 Mounting
…………………………………………………………………………………………………………………………….. 25 5.3
Procedure…………………………………………………………………………………………………………………………….. 26
6 Appendix …………………………………………………………………………………………………………………………………… 27 6.1 Cleaning
and Maintenance ……………………………………………………………………………………………………… 27 6.1.1 Cleaning the
Test Tile …………………………………………………………………………………………………… 27 6.1.2 Usage of Reference
Tile ………………………………………………………………………………………………… 27 6.2 Delivery Notes
………………………………………………………………………………………………………………………. 28 6.2.1 Product
Highlights……………………………………………………………………………………………………….. 28 6.2.2 Product Features
…………………………………………………………………………………………………………. 28 6.2.3 Delivery Content
…………………………………………………………………………………………………………. 28 6.2.4 Download
Links…………………………………………………………………………………………………………… 29 6.2.4.1 Instrument Software
………………………………………………………………………………………. 29 6.2.4.2 Instrument Documentation
……………………………………………………………………………… 29 6.2.5 Accessories
List……………………………………………………………………………………………………………. 29 6.3 Error Messages
……………………………………………………………………………………………………………………… 30 6.4 System Requirements
…………………………………………………………………………………………………………….. 30
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Table of Contents
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6.5 Technical Data ………………………………………………………………………………………………………………………. 31 6.5.1 Measuring Data…………………………………………………………………………………………………………… 31 6.5.2 General Data………………………………………………………………………………………………………………. 31
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Introduction | 1
1 Introduction
This instruction manual is an important part of this instrument. It contains
essential information about setting up, placing in service and use. If you
pass the device on to another user, please ensure that the instruction manual
is included with the instrument. The manual must be studied carefully before
working with the equipment. Please contact your regional service office if you
have any questions or require additional information about the device.
The technology and fittings are based on state-of-the art optic and electronic
technology. New developments and innovations are constantly being integrated
into the equipment. Thus, the diagrams, dimensions, and technical data used in
this manual may have changed as a result of adapting the device to new
information and improvements.
© Copyright 2024 BYK-Gardner GmbH
All rights reserved
No portion of the software, documentation or other accompanying materials may
be translated, modified, reproduced, copied or otherwise duplicated (with the
exception of a backup copy), or distributed to a third party, without prior
written authorization from BYK-Gardner GmbH. In any case, this requires the
prior written consent of BYK-Gardner.
BYK-Gardner GmbH offers no guarantee that the software will function without
error or that the functions incorporated therein can be executed in all
applications and combinations selected by you.
No liability other than as provided by law is assumed for direct or indirect
damage sustained in association with the use of the instrument, the software
or documentation.
BYK-Gardner GmbH reserves the right to update the software and written
documentation without prior notice.
www.byk-instruments.com
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1 | Introduction
1.1 Safety Instructions
BYK-Gardner GmbH
No claims of product liability or warranty can be honored if the device is not operated in accordance with the operating instructions and the instructions on the instrument.
The measurement unit is a class 1 laser product. The label shown below is on the base of the measurement unit.
CAUTION! Since the laser beam used for sampling can penetrate your eye and
cause injuries, never dismantle the instrument and never look directly into
the measurement aperture when the device is turned on.
If you use the unit and accessories properly, there are no hazards to fear
none of a mechanical nature and none caused by electrical shock.
The following paragraphs contain information about the safe use of the device.
Use only original accessories provided by the manufacturer. See “Delivery
Notes” and “Technical Data” for further information.
Avoid exposure to continuous humidity and condensation. See “Technical Data”
for further information. Avoid splashing with water, chemicals, or other
liquids.
Never attempt to make any repairs to the instrument, neither mechanical nor
electrical. Please consult our Technical Customer Service.
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Introduction | 1
Only devices that meet the requirements for low-voltage safety may be
connected to the control interface (green).
For operation with the external power supply, care should be taken to ensure
the nominal voltage of the power supply unit (see the manufacturer’s plate on
the power supply unit) matches the voltage supplied by the power outlet.
The measurement device may be disconnected from the power supply as follows: ·
By disconnecting the power plug (black) from the device.
You will find the technical data on the manufacturer’s plate and in the
section “Technical Data”.
Defects and extraordinary loads
If safe operation can no longer be presumed, shut down the device and secure
it against unintended operation. The device must be presumed unsafe to
operate:
· if visible damage is evident, · if the instrument is no longer working, · if
it has been stored for long periods under adverse conditions, · after harsh
treatment during shipping.
Additional information on disposal
This symbol means: Do not dispose of this product together with your household
waste. Please refer to the information of your local community or contact our
dealers regarding the proper handling of end-of life electric and electronic
equipment. Recycling of this product will help to conserve natural resources
and prevent potential negative consequences for the environment and human
health caused by inappropriate waste handling.
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1 | Introduction
BYK-Gardner GmbH
1.2 Declaration of Conformity
We, BYK-Gardner GmbH Lausitzer Strasse 8 D-82538 Geretsried declare, that this
instrument complies with the requirements of the following EU directives:
· 2014/30/EU – Electromagnetic Compatibility · 2014/35/EU – Low Voltage The
following harmonized standards were applied: · EN 60825-1:2007 · EN
61010-1:2010 · EN 61326-1:2013 Geretsried, November 13, 2019
Frank R. Wagner Managing Director
1.3 Handling Instructions
The measurement unit contains sensitive precision optical and electronic
parts. Do not drop it and protect it from being bumped or jostled! Do not hold
the unit by the measurement aperture or allow any foreign objects to get into
this opening. Do not expose the unit to direct sunlight for extended periods
of time. Do not store it in a hot or dusty environment. The case that comes
with the unit offers the best protection when the unit is being stored. Avoid
prolonged exposure to high relative humidity and do not allow water to form
from condensation, see Technical Data [} 31]. Protect the measuring unit from
moisture, chemicals and corrosive vapors.
1.4 Prerequisites
In order to operate the instrument basic understanding of following topics is
recommended:
· Instrument wave-scan 3 / 3 dual for manual measurements (option) · Software
smart-process to monitor the measurement results · Software smart-robotic to
configure and control the device
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Hardware | 2
2 Hardware
Before operating the instrument for the first time, please read the Operating
Instructions and take particular notice of the Safety Instructions. Unpack the
instrument and check the delivery for completeness.
2.1 Delivery Content
The system comes complete with: Measurement unit, cover, test tile,
certificate and safety instructions. Also included are screws and a drawing
for the robot mounting board.
The items listed below are contained in the transportation case. Please
contact BYK-Gardner, if any item is missing or damaged. See also Delivery
Notes [} 28].
1
5
2
6
3
7
4
8
Illustration 1: Delivery content
1 Safety instructions and retraceable certificate
2 Checking tile for instrument test
3 Screws and tool for mounting board
4 USB cable type A / C for initialization
5 Drawing for mounting board
6 Cleaning towel for checking tile 7 Measurement unit
8 Protective cap
The power and communication cables – see Cabling [} 13] – are outside the transportation case, but inside the delivery packaging.
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2 | Hardware
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2.2 Mounting Board
A mounting board is required to mount the instrument to the robot arm. This
board is not part of the delivery. A drawing, that contains all dimensions for
the production of the mounting board, is enclosed with each instrument.
1
2
3
Illustration 2: Mounting board with wave-scan 3 ROBOTIC
1 Mounting board 2 Mounted instrument 3 Fixing bar
The measuring instrument is fixed at the mounting board with three screws
(part of the delivery) on the position given below.
1
2
3
Illustration 3: Mounting of wave-scan 3 ROBOTIC
1 Mounting position 1 – instrument bottom 2 Mounting position 2 – instrument
bottom 3 Mounting position 3 – instrument top
The millings at the fixing bar and a pen matching into the deepening provides
for a distinctive attachment. During the measurement, a distance of 15 mm ± 2
mm to the surface is to be kept.
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Hardware | 2
The angle-deviation of the perpendiculars on the surface can amount to at most
2° to all sides.
NOTICE The mounting can be done on the left or on the right side of the
measurement unit. The protruding element on the side not used can be screwed
off (two small screws).
2.3 Power Supply
The instrument is supplied by an external AC / DC power adapter, which is not
part of the delivery.
1
2
Illustration 4: Interface connectors of wave-scan 3 ROBOTIC
1 Power supply is provided via a black 8-pole plug. 2 Data transmission is
provided via a green 4-pole plug.
In order to connect the measuring instrument, first check the wiring and the
matching of the power supply. Subsequently you plug in the black plug and
switch on power.
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2 | Hardware
BYK-Gardner GmbH
2.4 Status LEDs
The instruments has four Light Emitting Diodes (LEDs) for status indication.
4
3
2
1
Illustration 5: Status LEDs of wave-scan 3 ROBOTIC 1 Lights in green whenever
the device detects a valid link. Blinks in green when CRS is active (high)
indicating activity. 2 Lights in blue when the operating speed is 100 Mbps. It
is inactive when the operating speed is 10 Mbps or the connection is broken. 3
Indicates the status of the measurement: · Lights in green during the
measurement. · Lights in red when measurement errors occur. 4 Lights in green
when the power supply is connected.
If a mistake should happen during the measurement, it is signaled by a red
blinking light-emitting-diode (LED-3). The pertinent error code is shown in
smart-robotic.
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Cabling | 3
3 Cabling
The delivery comprises the cables required for initialization and to connect
instrument on robot arm with PC:
· Power Cables [} 14] · Data Cables [} 16] · USB Cable [} 18] WARNING! To
avoid instrument damage, only use the cables which are part of the delivery
for connecting the instruments!
3.1 Application Example
Following picture gives an example how the cables can be placed in a robot
cell.
Illustration 6: Example cabling in a robot cell Yellow At robot arm: Torsion
capable cable Green For track chain: Standard cable Red On the floor: Oil
resistant cable
These three types of cables are provided for both power and data interface.
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3 | Cabling
BYK-Gardner GmbH
3.2 Power Cables
The power interface is a black 8-pole plug. The power supply input is 24 V ;
max. 0.75 A.
Illustration 7: Polarity diagram for pins M12, 8-pin, A-coded, view pen side
No. ROBOTIC Power
Cable Color 4-pin M12-A
Cable Color 8-pin M12-A
1 Vin 2 Vin 3 NC
White Yellow Green
White Yellow
4 NC 5 NC 6 GND
Brown
7 GND 8 GND M1 Shield
Green Brown
Following power cables are in the delivery.
1
2
3
Illustration 8: Power cables 1 301 200 143: 8 m for robot – torsion capable 2
301 200 144: 10 m for drag chain 3 301 200 145: 20 m on floor – oil resistant
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Cabling | 3
The delivery comprises cables and connectors. If necessary, a coupler can be
used to attach plugs on both sides to the floor. The product “Binder
0952400004” is recommended.
301 200 145 20 m on flor – oil resistant
Lappkabel 0028900 4-wire
301 200 144 10 m for track chain
Lappkabel 0028900 4-wire
301 200 143 8 m for robot – torsion capable
Lappkabel 0029657 4-wire
Binder 99143281404 4-pol socket M12-A
Binder 99143181404 4-pol pins M12-A
Binder
Binder
99143281404
99143181404
4-pol socket M12-A 4-pol pins M12-A
Binder 99148881408 8-pol socket M12-A
Illustration 9: 301 200 142 Power cable complete for 7410
Binder 0952400004 (coupler, option)
Products from following vendors are used: · https://www.binder-connector.com · https://www.lappkabel.com
ATTENTION!
Please heed tension and pin assignment precisely. The instrument can be
damaged without functional connection. No product liability and guarantee
claims can be put forward if the instrument is not properly power supplied.
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3 | Cabling
BYK-Gardner GmbH
3.3 Data Cables
For data communication a proprietary LAN cable is used. The communication
interface is a green 4-pole plug.
Illustration 10: Pin assignment M12, 4-pin, D-coded, view socket side
No. ROBOTIC Data 1 TX+
Cable Color Yellow
4-pin M12-D Pin 1
2 RX+ 3 TX4 RX-
Orange White Blue
Pin 2 Pin 3 Pin 4
M1 Shield
8-pin RJ-45 Pin 1 Pin 3 Pin 2 Pin 6
Following data cables are in the delivery.
1 3
2
Illustration 11: Data cables 1 301 200 147: 8 m for robot – torsion capable 2
301 200 148: 10 m for drag chain 3 301 200 149: 20 m on floor – oil resistant
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The delivery comprises cables and connectors.
301 200 149 20 m on flor – oil resistant
Lappkabel 2170894 4-wire
301 200 148 10 m for track chain
Lappkabel 2170894 4-wire
301 200 147 8 m for robot – torsion capable
Lappkabel 2170888 4-wire
Lappkabel 21700605
RJ-45
Phoenix 1411066 4-pol pins M12-D
Phoenix 1411069 4-pol socket M12-D
Phoenix 1411066 4-pol pins M12-D
Illustration 12: 301 200 146 Data cable complete for 7410
Phoenix 1411069 4-pol socket M12-D
Products from following vendors are used: · https://www.binder-connector.com · https://www.lappkabel.com · https://www.phoenixcontact.com
Phoenix 1411066 4-pol pins M12-D
Cabling | 3
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3 | Cabling
BYK-Gardner GmbH
3.4 USB Cable
For initialization the instrument provides an additional USB port.
1
2
3
Illustration 13: Interfaces on wave-scan 3 ROBOTIC 1 Power interface (black) 2
Data interface (green) 3 USB type C interface
Perform following steps: 1. Connect the instrument via the USB cable in the
delivery with your PC. 2. Provide power to the instrument via power cables and
black interface. 3. Start software smart-robotic for initialization and
configuration. Details for instrument initialization see Device Configuration
[} 20]. After initialization and configuration the USB cable can be
disconnected. In the productive environment the green data interface is used
for communication.
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Operation | 4
4 Operation
The wave-scan 3 ROBOTIC is configured and operated completely via the software
smart-robotic, which is installed along with smart-chart: 1. Software
Installation [} 19] 2. Firmware Update [} 19] 3. Device Configuration [} 20]
4. Productive System [} 24] The complete configuration usually takes place in
a test environment. After successful test the configuration is transferred to
the productive system.
4.1 Software Installation
Install the software smart-chart as described in: · Operating Instructions
smart-robotic: 300 003 099 (En)
The installation will create following folders: · Program smart-chart ·
Program smart-robotic · Setup for device drivers · Updates for firmware
After successful installation the software smart-robotic can be started. It is
used to configure and test the BYK-Gardner robotic instruments.
NOTICE The software smart-robotic also includes a robot simulation. Using the
simulator the configuration can be tested outside the robot cell.
4.2 Firmware Update
The firmware of the instrument is updated by BYK-Gardner service team during
regular service. The current firmware is also installed along with smart-chart
in the folder “C:Program Files (x86)BykWaresmart-chart3Firmware”. Perform
following steps:
1. Close smart-chart / smart-robotic.
2. Connect the device via USB cable to your PC.
3. Start the program “Update wave-scan3 <Version-No.>”.
The update program compares the firmware in the update (Package Version) with
the firmware in the device (Main Version).
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4 | Operation
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Illustration 14: Firmware update for wave-scan 3 ROBOTIC (7410) Click the
Start Update button. When the update has finished, close the program.
4.3 Device Configuration
Before the wave-scan 3 ROBOTIC can be put into operation, following steps have
to be performed: 1. Driver Installation [} 20] 2. Device Connection [} 22] 3.
Device Test [} 23] 4.3.1 Driver Installation
Installation of device driver is done usually by installing smart-chart. If
manual installation is required: 1. Locate the files in “C:Program Files (x86
)BykWaresmart-chart3ToolsUSB-
BulkDriver”. 2. Right click on “dpchooser.exe” and select “Run as
administrator”. 3. Follow the instructions on the screen.
Illustration 15: USB bulk driver for wave-scan 3 ROBOTIC
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Operation | 4 After driver installation the device is to be connected via USB
cable to your PC to activate the device detection in Windows.
1
2
3
Illustration 16: Cabling for USB device detection
1 Instrument wave-scan 3 ROBOTIC
3 USB port on PC
2 USB port on instrument
For the installation of the device in the Windows system the USB connection is
suf-
ficient. With an active USB connection, the instrument appears in the Windows
Device Manager.
Illustration 17: Instrument in Windows Device Manager
The required entry is BYK-Gardner USB driver. The instrument can now be added
as a new device in smart-robotic.
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4 | Operation
BYK-Gardner GmbH
4.3.2 Device Connection
To access the device via smart-robotic, the instrument has be connected to the
power supply too.
1
2
3
Illustration 18: Cabling for connection test
1 Instrument wave-scan 3 ROBOTIC
2 USB port on instrument
3 USB port on PC
With power supply and USB connection the instrument can now be accessed in smart-robotic in the Devices > Connection tab.
Illustration 19: Connection settings in smart-robotic Perform following steps:
- Activate the option Work with USB. 2. Select the USB identifier from the list (usually “USB0”). 3. Click the button Check connection. 4. Check if the status is Connected. With an active USB connection, the IP data used in the productive environment for the LAN connection can be sent to the device.
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Operation | 4
4.3.3 Device Test
With USB connection and power supply the device can be tested. During the test
a measurement is performed. The wave-scan ROBOTIC performs a non-contact
measurement. A possible test setup is shown below.
1
2
3
4
5
Illustration 20: Setup for device test 1 Sample to be measured
3 Instrument wave-scan 3 ROBOTIC
5 USB cable Go to the tab Device Test.
2 Measurement distance: Max. 15 mm
Measurement angel: Max. 2°
4 Power cable
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Illustration 21: Device test in smart-robotic Perform following steps: 1. Initialize: Load device driver. 2. Measure: Get measurement data. 3. De- Initialize: Unload device driver. With static sample only the dullness can be measured. To measure the values for the wavelength slowly move the sample (or the instrument) during measurement.
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4 | Operation
BYK-Gardner GmbH
4.4 Productive System
The instrument is designed to measure in fully automatic mode. Only
requirement is to configure the instrument(s) and the data output interface(s)
in smart-robotic. After successful testing the configuration can be copied
from the test system to the productive system and adapted there.
Illustration 22: Robot cell with two robots / Robot arm with two instruments
When the robotic instruments are configured and mounted, the measurements will
be done automatically by the robot according to the programming in the PLC.
Illustration 23: Monitoring tab in smart-robotic
Only raw data will be measured no processing and evaluation takes place.
This allows very fast measurements by the robot. To store the measurement
results:
· If smart-chart is used, the measurement results will be written into
smartchart database according to existing configuration of color standards
and check-zone organizers.
· If smart-chart is not used, the measurement results will be written to files
on disk for external processing and evaluation.
For more details on operation in the productive environment see Operating
Instructions for smart-robotic.
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Checking | 5
5 Checking
Due to the underlying measurement principle, no calibration of the instrument
is required.
5.1 Principle
It is recommended, however, to check the functionality of the instrument at
regular intervals (about once every 3 months). The reference tile included
with delivery is provided for this purpose.
Illustration 24: Instrument and checking tile
5.2 Mounting
Mount the test tile near the robot at the position intended for the instrument
test. The robot is to be programmed to reach the checking tile.
3 1
2 4
Illustration 25: Mounting of checking tile 1 Robot arm with rotable adapter 2
Instrument on rotable adapter 3 Car body / part in robot cell 4 Checking tile
mounted to wall
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5 | Checking
BYK-Gardner GmbH
5.3 Procedure
Perform a measurement with the robot. The values for a correct reading are
printed in the retraceable certificate and on the reference tile. These values
can be entered in smart-robotic for a pass / fail check.
Illustration 26: Daily check in smart-robotic
If the value measured on the reference tile is within the printed tolerance
range, the requirements are met.
If the mean value is not within the desired tolerance range, try carefully
cleaning the test tile. If this produces no improvement, please contact our
customer service department.
http://www.byk-instruments.com/contact-infos
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6 Appendix
Appendix | 6
6.1 Cleaning and Maintenance
6.1.1 Cleaning the Test Tile
Since the surface of the test tile is highly sensitive, cleaning must be
undertaken with great care.
To clean standards, use a new lint-free cloth, dust-free lens paper or an
optical cloth as included with the device.
Apply only slight pressure when cleaning, and ensure the cloth is free of dust
or other particles that could damage the surface.
For dirt that is difficult to remove, use a pre-moistened optical cloth. Then
wipe the surface with a dry optical cloth.
An exact verification is not possible unless the test tile is in perfect
condition. If the condition of the test tile seems doubtful because of its
appearance or measurement errors, have it checked by the manufacturer.
6.1.2 Usage of Reference Tile
To ensure a precise instrument test, only original test tiles from the
manufacturer should be used. Their surface must not be touched and must be
protected against scratches.
Due to environmental influences, however, the values of test tiles can change
over the course of time even if they are handled gently.
For this reason, have the test tiles checked by the manufacturer at regular
intervals (annual checks are recommended).
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6 | Appendix
6.2 Delivery Notes
BYK-Gardner GmbH
6.2.1 Product Highlights
· State-of-the-art chip technology with high speed computing power needed
for calculation of scales using e.g. Fast Fourier Transformation
· New LAN interface – today´s industry standard
· New, flexible detachable mount – compatible to predecessor
· New software smart-robotic: Interface software with integration of previous
“bykLINK” functions and minimum migration effort
6.2.2 Product Features
· Automatic, non-contact measurement at the line · Classical LW and SW, modern
Wa … We and customer specific scales · Structure spectrum to analyze
appearance changes for optimization · Dullness and Distinct-of-Image
(DOI)measurement independent of the paint
system · Software smart-process for data analysis and documentation · For flat
and curved surfaces (radius > 500 mm) · Small and light weight sensor
6.2.3 Delivery Content
· Instrument (7410) · Checking tile (4833) · Power cable kit (torsion
resistant, drag chain, oil resistant) · Data cable kit (torsion resistant,
drag chain, oil resistant) · USB type C cable for instrument initialization ·
Mounting kit (hex key, screws, technical drawing) · Software smart-process
(with licenses for 2 PCs) · Software smart-robotic (communication software) ·
Retraceable certificate · Safety Instructions · Carrying case · 2-day training
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6.2.4 Download Links
6.2.4.1 Instrument Software
· Smart-process (including smart-robotic and device driver) · Operating
Instructions for smart-robotic: 300 003 099
https://www.byk-instruments.com/software#wave-scan
Appendix | 6
6.2.4.2 Instrument Documentation
· Safety Instructions wave-scan 3 ROBOTIC: 301 200 080 · Operating
Instructions wave-scan 3 ROBOTIC: 301 200 141
https://www.byk-instruments.com/p/7410
6.2.5 Accessories List
https://www.byk-instruments.com/c/smart-process/p/4831
Illustration 27: Additional license for smart-process https://www.byk- instruments.com/c/p/4833
Illustration 28: Checking tile for wave-scan 3 ROBOTIC
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6 | Appendix
BYK-Gardner GmbH
6.3 Error Messages
550 555 560 561 601 614 1001 1002 1401 1405 1406 1407 1408 1409 1410 1411 1413 1415 1422
ID Message Text Acquired measurement data is not valid Measurement timeout Device temperature too high Device temperature too low Initialization error Component not initialized Camera capture timeout Camera initialization timeout IR laser error detected Out of linear range – dullness Not measurable – dullness Not measurable – dull surface Out of linear range – dullness > xx, steep slope Out of linear range – steep slope Not measurable – dullness > xx, very steep slope Not measurable – very steep slope Image saturated Measurement aborted Measurement failed
6.4 System Requirements
Operating system Runtime Hardware Memory Hard-disk capacity Monitor resolution
Microsoft Windows® 10 v.1607 or later Microsoft® .NET core 3.1.0 or later i3, 2.5 GHz; i7 recommended, or equivalent 4-8 GB RAM, 16 GB recommended 4 GB during installation 1280 x 1024 pixel or higher
30
wave-scan 3 ROBOTIC
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BYK-Gardner GmbH
6.5 Technical Data
Appendix | 6
6.5.1 Measuring Data
Light source Laser diode Measure range
Structure spectrum
Scan length Scan speed Repeatability Reproducibility Distance to surface Angle
to perpendicular Object radius Smallest sample size Resolution Memory capacity
Laser Diode LED and IR-SLD Laser Class 1, P 390 µW, =670 nm, DIN EN 60825-1:2015-07 Dullness: 1 to 40 LW & SW: 0 to 100 Wa – We: 0 to 100 Dullness: < 0.1 mm Wa: 0.1 to 0.3 mm Wb: 0.3 to 1.0 mm Wc: 1.0 to 3.0 mm Wd: 3.0 to 10.0 mm We: 10.0 to 30.0 mm 5 / 10 / 20 cm 50 to 150 mm/sec du < 40: 4% or > 0.4 (standard deviation) du > 40: 6% or > 0.6 (standard deviation) du < 40: 6% or > 0.6 (standard deviation) du > 40: 8% or > 0.8 (standard deviation) 15 ± 2mm ± 2° > 500 mm 35 mm x 150 mm 375 pixel per cm n/a – immediate data transfer
6.5.2 General Data
Temperature range
Relative humidity Operation altitude Dimensions (LxWxH) Weight Interface
Power supply (input)
Storage: 0° C to 60° C Operation: 10° C to 40° C Up to 85% non-condensing at 35° C Up to 2000 m (6561 ft) 112 x 59 x 131 mm (4.4 x 2.4 x 4.8 in) Ca. 550 g (1.21 lbs) Initialization: USB-C (USB 2.0) Operation: Ethernet LAN (M12-A) Initialization: 5 VDC ; max. 1.75 A (USB-C) Operation: 24 VDC ; max. 0.75 (M12-A)
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Download your manuals from: https://www.byk-instruments.com/c/p-44798 Download
your software from: https://www.byk-instruments.com/wave-scan
BYK-Gardner GmbH Lausitzer Strasse 8 82538 Geretsried Germany Tel +49 08171
3493-0 Fax +49 08171 3493-140 info.byk.gardner@altana.com www.byk-
instruments.com
301 200 141 E 2401
References
- Contact Information Page | BYK Instruments
- binder connector ➔ specialist for circular connectors
- Lapp
- Phoenix Contact USA