EZBlend CTX2V-EZB Chemical Transfer Unit Instruction Manual
- September 4, 2024
- EZBlend
Table of Contents
EZBlend CTX2V-EZB Chemical Transfer Unit
Specifications
- Model: CTX2V-EZB
- Max Incoming Air Pressure: 100 psi (6.9 bar) Recommended Personal Protective Equipment (PPE) as per Safety Data Sheet (SDS)
- Chemical Compatibility: Non-flammable, non-hydrocarbon chemicals
Product Usage Instructions
Safety Precautions:
- It is crucial to adhere to all safety instructions provided in the manual to prevent personal injury or damage. Always wear appropriate PPE when operating the unit.
Chemical Handling
- Read and follow all chemical safety precautions and handling instructions provided by the manufacturer and SDS before using the unit. Avoid mixing incompatible chemicals.
Operating Guidelines
- Do not operate the unit if damaged or leaking. Always depressurize and clean the unit after each use. Never exceed 100 psi incoming air pressure. Do not use hydrocarbons or flammable products with the unit.
Cleaning Procedures
- Flush the unit with fresh water thoroughly when switching between alkaline and acidic solutions to prevent chemical reactions.
FAQ
- Q: Can I use hydrocarbons with this unit?
- A: No, using hydrocarbons or flammable products with the unit may lead to explosions, fire, and serious injury or death. Always use non-flammable chemicals.
- Q: What should I do if the unit is damaged?
- A : Do not operate a damaged unit as it may result in exposure to chemicals, serious injury, or death. Contact customer service for assistance.
Safety
WARNING
PEOPLE OR OBJECTS CAN BE HURT OR DAMAGED IF THIS UNIT IS NOT USED CORRECTLY!
-
Failure to read all the instructions before operating the unit may result in personal injury or death from the improper use or the chemical solution. Anyone handling, operating or using the unit must read and understand the instructions in the manual. The buyer assumes all responsibility for safety and proper use in accordance with the instructions.
-
Using or servicing the unit without appropriate personal protective equipment (PPE) may result in serious injuries such as burns, rashes, eye, throat or lung damage and death. Always wear PPE as indicated in the Safety Data Sheet (SDS) when using or servicing the unit. Protect eyes, skin, and lungs against drifting spray.
-
Chemical solutions may pose a health risk and death if they contact the skin or eyes, and are inhaled or swallowed. Always read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution before using the unit.
-
Pressure within the equipment may cause an unexpected release of the chemical solution and cause serious injuries such as burns, rashes, eye damage, throat or lung damage, and death. Always depressurize and clean the unit after each use. Never leave the unit unattended while pressurized.
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Using the unit with fluid temperatures above 100°F (37.8°C) may result in scalding, burns, serious injury or death. DO NOT use a solution with a temperature above 100°F (37.8°C). Operating the unit when damaged or leaking may result in exposure to chemical solutions, serious injury or death. Never use the unit if it is damaged or leaking. Never point the discharge wand at yourself, another person, or any object you do not want to be covered in chemicals.
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Using incoming air pressure exceeding 100 psi (6.9 bar) may result in pressure buildup, explosion, serious injury or death. DO NOT exceed 100 psi (6.9 bar) incoming air pressure when operating
the unit. Use of hydrocarbons and flammable products may result in explosions, fire and serious injury or death. Never use hydrocarbons or flammable products with the unit. -
Mixing an alkaline with an acid may result in a chemical reaction. Overheating of the mixture may cause it to splatter caustic compounds or release hazardous fumes, gas and vapors. Always flush the unit with fresh water thoroughly when switching from an alkaline to an acid or an acid to an alkaline.
NOTICE
- Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.
- Use of an air lubricator before the unit may result in diminished performance and damage to the unit. Do not use an air lubricator before the unit.
- Moisture in the airlines will damage the pump and diminish the pump’s life. The air must be filtered, clean, dry, and free of moisture. If needed, install an air dryer before the unit.
PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations.
Service Guide
WARNING
Performing any maintenance with the unit pressurized and connected to the air supply may result in serious injury or death. Always ensure that the unit has been depressurized and disconnected from the air supply before conducting any maintenance. Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.
Maintaining Your Unit
To keep your unit operating properly, periodically perform the following maintenance procedures:
- Inspect the pump for wear and leaks.
- Inspect all hoses for leaks or excessive wear. Make sure all hose clamps are in good condition and properly secured.
- Replace the filter located within the air regulator as needed. Clean by unthreading the air regulator bowl from the air regulator.
- Check the suction line and strainer for debris. Clean as needed.
- Drain your air compressor tank on a regular basis to help extend pump life. An air source with a high moisture content will accelerate pump wear.
Note: If your air source has a high moisture content, install a water separator to the air fitting.
Servicing Your Unit
Most repairs on the unit can be performed with the following tools:
- Crescent wrench
- ⁷/16 in. (11 mm) open-ended wrench
- Flat head screwdriver
-
2 Phillips head screwdriver
- Thread seal tape
- Hose cutters
- Knife
Troubleshooting Your Unit
If your unit is not operating properly, try using these troubleshooting tips:
| Issue | Solution |
|---|
Air regulator bowl or air filter has debris such as water, oil, or rust
particles| • Clean by unthreading the air regulator bowl from the air
regulator.
The pump is cycling faster than normal| • Verify product is getting to the
pump with these steps:
1. Inspect the suction line foot valve for buildup.
2. Examine the suction hose for holes or cracks.
3. Ensure chemical suction line is fully submerged in the chemical jug.
• If these items are confirmed, the pump may need to be replaced.
The pump is cycling slower than normal| • Verify that the unit is receiving proper air supply. Air supply should read at 50 psi (3.4 bar).
• Restriction on the outlet side of the unit may cause issues. Inspect outlet hoses and fittings for build-up. Clean or replace as needed.
• Confirm air inlet valve is open completely.
• The pump may need to be replaced.
Air passes through the pump without cycling| • The pump needs to be
replaced.
The unit operates at a reduced pressure| • Check the suction line and
strainer for debris or damage. Clean or replace as needed. To prevent damage
to the unit, the strainer must always be used.
• Check the air compressor supplying the unit. If the pressure is less than 40 psi (2.8 bar), turn off the unit until the compressor can catch up.
• If the air supply is 50 psi (3.4 bar) or above, check the air gauge, which should read near 50 psi (3.4 bar). If the air gauge reads more or less than 50 psi (3.4 bar), adjust the pressure by turning the knob on the top of the air regulator.
EZBlend™ Chemical Transfer Unit
CTX2V-EZB
EZBlend™ Sterilex dispenser – chemical transfer unit – exposed pump – 2
product – for Viton pumps
| Item number | Description |
|---|---|
| 1 | R25 |
⅛ in. FPT ports – includes filter and bowl
2| QFEL14P| Fixed elbow 1/4 in. tube x 1/4 in. MPT – polypropylene
3| AG100| Air gauge – ⅛ in. NPT – 100 PSI dry model
4| QF14PAF| Quick fit – 1/4 MPT pump air fitting
5| QFSOV14| Shut off valve 1/4 in. tube – polypropylene
6| TB14BL-PU| 1/4 in. od blue polyurethane tubing – available per ft.
7| QFT14| Union tee 1/4 in. tube – polypropylene
8| H12BL-F| 1/2 in. id blue hose – hybrid TPE – available per ft.
9| QF1438| Quick fit – 1/4 MPT x 3/8 od tube – polypropylene
10| BVB14| Air inlet valve – 1/4 in. FPT x 1/4 in. FPT
11| SEL14M| Stainless elbow 1/4 in. MPT x 1/4 in. MPT
12| S1012-HL| 10-16 x 1/2 in. screw – stainless – hi lo
13| BRKT-P56| Pump bracket – stainless steel
14| P56V| Pump with Viton seals – includes hose barbs, air fitting, and
exhaust barb
15| CLMP12| Clamp for 1/2 in. hose – PVC
16|
H12GN-F
| 1/2 in. id green hose – hybrid TPE – available per ft.
Suction Assembly
SHA12BL-8V:
Suction assembly for EZBlend™ chemical transfer units – includes suction
valve, blue hose, weight, and pump hose barb – for Viton pumps
Green hose
| Item number | Description |
|---|---|
| 1 | HB5638V |
| 2 | H12GN-F |
| 3 | SHW3 |
| 4 | SSC12 |
| 5 | FV2 |
Suction Assembly
SHA12BL-8V:
Suction assembly for EZBlend™ chemical transfer units – includes suction
valve, blue hose, weight, and pump hose barb – for Viton pumps
| Item number | Description |
|---|---|
| 1 | HB5638V |
| 2 | H12BL-F |
| 3 | SHW3 |
| 4 | SSC12 |
| 5 | FV2 |
Discharge Assembly
BRKTA-PFG:
Bracket assembly for polyfill gun – includes mounting hardware
| Item number | Description |
|---|---|
| 1 | WMS14A |
drill size
2| BRKT-PFG| Mounting bracket for polyfill gun
3| WMS14| #14 x 1 1/4 in. wall mount screw – stainless – hex head
slotted
PFGA-WH-H12GN-8-HB56V:
Polyfill gun assembly – white – includes green hose, hose barb, and screw band
clamps – for Viton pump
| Item number | Description |
|---|---|
| 4 | HB5638V |
5
| ****
PFG12HB
| White fill gun – polypropylene – 1/2 in. hose barb – Hastelloy spring –
Viton seals
6| SSC12| Stainless screw band clamp for 1/2 in. hose
7| H12GN-F| 1/2 in. id green hose – hybrid TPE – available per ft.
Discharge Assembly
PFGA-WH-H12BL-8-HB56V:
Polyfill gun assembly – white – includes blue hose, hose barb, and screw band clamps – for Viton pump
| Item number | Description |
|---|
1
| ****
PFG12HB
| White fill gun – polypropylene – 1/2 in. hose barb – Hastelloy spring –
Viton seals
2| SSC12| Stainless screw band clamp for 1/2 in. hose
3| H12BL-F| 1/2 in. id blue hose – hybrid TPE – available per ft.
4| HB5638V| Hose barb for P56V pump – Viton o-ring
Regulator Assembly
RGA-R25-CTX:
Air regulator assembly for chemical transfer units – includes air gauge, quick
fit, hose, air inlet valve, bracket, and elbows
| Item number | Description |
|---|---|
| 1 | BRKT-RGA |
steel
2
|
R25
| Air regulator – two ¼ in. FPT ports – two ⅛ in. FPT ports – includes filter
and bowl
3| BVB14| Air inlet valve – 1/4 in. FPT x 1/4 in. FPT
4| QF1438| Quick fit – 1/4 MPT x 3/8 od tube – polypropylene
5| SEL14M| Stainless elbow 1/4 in. MPT x 1/4 in. MPT
6| AG100| Air gauge – ⅛ in. NPT – 100 PSI dry model
7| S1012-HL| 10-16 x 1/2 in. screw – stainless – hi lo
8| QFEL14P| Fixed elbow 1/4 in. tube x 1/4 in. MPT – polypropylene
9| TB14BL-PU| 1/4 in. of blue polyurethane tubing – available per ft.
READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS UNIT. KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS. (Original Instructions)
Scan this code for the service manual
Documents / Resources
|
EZBlend CTX2V-EZB Chemical Transfer
Unit
[pdf] Instruction Manual
CTX2V-EZB Chemical Transfer Unit, CTX2V-EZB, Chemical Transfer Unit, Transfer
Unit, Unit
---|---
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