Zennio IndustrialBOX 4 Industrial Actuator User Manual
- September 3, 2024
- Zennio
Table of Contents
IndustrialBOX 4 Industrial Actuator
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Specifications
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Product Name: IndustrialBOX 4
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Features: Industrial actuator with 4 outputs, Mechanical manual
control, KNX Secure -
Application Programme Version: 1.0
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User Manual Edition: 1.0_a
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Manufacturer: Zennio
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Website: www.zennio.com
Product Usage Instructions
1. Introduction
The IndustrialBOX 4 from Zennio is a versatile KNX Secure
industrial actuator with various functions.
2. Start-up and Power Loss
During start-up, the Prog./Test LED will blink in blue before
the device is ready. External orders will not be executed during
this time.
If a power loss occurs, the device will save its state for
recovery once power is restored.
3. Manual Control
The IndustrialBOX 4 allows manual switching of its output relays
through the switches on the top of the device. Each output has a
specific switch for manual control.
Manual control is mechanical and can be performed regardless of
power status. It is recommended not to mix manual control with
communication objects to avoid inconsistencies.
4. Configuration
After adding the device to the project topology in ETS, the
configuration process starts by entering the Parameters tab of the
device.
FAQ
Q: Can I manually switch the output relays?
A: Yes, the IndustrialBOX 4 allows manual switching of output
relays through mechanical switches on the device.
Q: What should I do if I want to synchronize the states after
using manual control?
A: To synchronize states after manual control, it is advisable
to perform a bus power failure or send an On/Off order via
object.
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IndustrialBOX 4
Industrial Actuator with 4 Outputs Mechanical Manual Control and KNX Secure
ZIOINB4
Application programme version: [1.0] User manual edition: [1.0]_a
www.zennio.com
USER MANUAL
IndustrialBOX 4
CONTENTS
Contents ………………………………………………………………………………………………………………………. 2 1 Introduction
………………………………………………………………………………………………………….. 3
1.1 IndustrialBOX 4………………………………………………………………………………………………….. 3 1.2 Start-Up and
Power Loss …………………………………………………………………………………….. 3 1.3 Manual Control
…………………………………………………………………………………………………. 4 2
Configuration…………………………………………………………………………………………………………. 5 2.1 General
…………………………………………………………………………………………………………….. 5 2.2
Outputs…………………………………………………………………………………………………………….. 7 2.3 Logic
Functions………………………………………………………………………………………………….. 7 2.4 Master Light
……………………………………………………………………………………………………… 8 2.5 Scene
Temporisation………………………………………………………………………………………… 11 ANNEX I. Communication
Objects………………………………………………………………………………….. 13
Technical Support: https://support.zennio.com 2
1 INTRODUCTION
IndustrialBOX 4
1.1 INDUSTRIALBOX 4
IndustrialBOX 4 from Zennio is a versatile KNX Secure industrial actuator
featuring a wide variety of functions:
4 relay outputs, configurable as up to 4 individual ON/OFF outputs. 20
customisable, multi-operation logic functions. 2 master light control modules
for an easy, out-of-the-box control of a set of luminaires (or functionally
equivalent devices) one of which acts as a general lamp and the others as
secondary lamps. Scene-triggered action control, with an optional delay in the
execution. Manual operation of the 4 relay outputs through the on-board
operable switches independently of the power supply. Heartbeat or periodic
“still-alive” notification. Relay Switches Counter. KNX Security.
For detailed information about the functionality and configuration of KNX
security, consult the specific user manual “KNX Security”, available in the
product section of the Zennio web portal (www.zennio.com).
1.2 START-UP AND POWER LOSS
During the start-up of the device, the Prog./Test LED will blink in blue
colour for a few seconds before the device is ready. External orders will not
be executed during this time, but afterwards.
Depending on the configuration, some specific actions will also be performed
during the start-up. For example, the integrator can set whether the output
channels should switch to a particular state and whether the device should
send certain objects to the bus after the power recovery. Please consult the
next sections of this document for further details.
Technical Support: https://support.zennio.com 3
IndustrialBOX 4 On the other hand, when a bus power failure takes place, the
device will interrupt any pending actions, and will save its state so it can
be recovered once the power supply is restored.
If a power loss takes place, while the individual outputs will switch to the
specific state configured in ETS (if any).
1.3 MANUAL CONTROL
IndustrialBOX 4 allows manually switching its output relays through the
respective switches on the top of the device. A specific switch is therefore
available per output.
This manual control is purely mechanic, meaning that can always be performed,
regardless of whether the outputs are enabled, or whether the device is
powered. Due to this feature, the device cannot know the state of the relay,
no objects related to the states of the outputs will be transmitted when
switching them manually.
Important: it is strongly recommended not to mix control through communication
objects at runtime and manual control in order to avoid inconsistencies
between the state indicated by the device and its actual state.
Notes:
In block/alarm state, the state of an output can be manually switched.
If after using manual control is wanted to synchronize the states, it is most
advisable to perform a bus power failure o send an On/Off order via object.
Technical Support: https://support.zennio.com 4
2 CONFIGURATION
IndustrialBOX 4
2.1 GENERAL
After importing the corresponding database in ETS and adding the device into
the topology of the desired project, the configuration process begins by
entering the Parameters tab of the device.
ETS PARAMETERISATION The only parameterisable screen that is always available
is “General”. From this screen it is possible to activate/deactivate all the
required functionality.
Figure 1. General.
Scenes after Download [Configured by Parameters / Keep Saved Scenes]: allows
defining whether the value of the scenes is the configured by parameter or
whether the previously saved value is kept after download.
Note: if “Keep Saved Scenes” option has been configured, but it is the first
download of the device or a different version from the current one, the values
configured by parameter will be adopted. If new scenes are added in successive
downloads, it will be necessary to perform a download by checking the option
“Configured by Parameters” to ensure the correct operation of these scenes.
Technical Support: https://support.zennio.com 5
IndustrialBOX 4
Outputs [disabled / enabled]1: enables o disables the “Outputs” tab on the
left menu. See section 2.2 for more details.
Logic Functions [disabled / enabled]: enables o disables the “Logic Functions”
tab on the left menu. See section 2.2 for more details.
Master Light [disabled / enabled]: enables o disables the “Master Light” tab
on the left menu. See section 2.4 for more details.
Scene Temporization [disabled / enabled]: enables o disables the “Scene
Temporization” tab on the left menu. See section 2.5 for more details.
Heartbeat (Periodic Alive Notification) [disabled / enabled]: this parameter
lets the integrator incorporate a one-bit object to the project (“[Heartbeat]
Object to Send `1′”) that will be sent periodically with value “1” to notify
that the device is still working (still alive).
Figure 2. Heartbeat (Periodic Alive Notification).
Note: The first sending after download or bus failure takes place with a delay
of up to 255 seconds, to prevent bus overload. The following sendings match
the period set.
Device Recovery Objects (Send 0 and 1) [disabled / enabled]: this parameter
lets the integrator activate two new communication objects (“[Heartbeat]
Device Recovery”), which will be sent to the KNX bus with values “0” and “1”
respectively whenever the device begins operation (for example, after a bus
power failure). It is possible to parameterise a certain delay [0…255] to this
sending.
Figure 3. Device Recovery Objects.
1 The default values of each parameter will be highlighted in blue in this document, as follows: [default / rest of options].
Technical Support: https://support.zennio.com 6
IndustrialBOX 4
Note: after download or bus failure, the sending takes place with a delay of
up to 6,35 seconds plus the parameterised delay, to prevent bus overload.
Show Relay Switches Counter Objects [disabled / enabled]: enables two
communication objects to keep track of the number of switches performed by
each of the relays (“[Relay X] Number of Switches”) and the maximum number of
switches carried out in a minute (“[Relay X] Maximum Switches per Minute”).
Note: manually performed switching operations are not taken into account when
indicating the number of switches operations and the maximum switches per
minute of a given relay by object.
2.2 OUTPUTS
IndustrialBOX 4 incorporates 4 relay outputs, configurable as individual
outputs, which allows an independent control of loads. Please refer to the
“Individual Binary Outputs” user manual, available under the product section
at www.zennio.com.
2.3 LOGIC FUNCTIONS
This module makes it possible to perform numeric and binary operations to
incoming values received from the KNX bus, and to send the results through
other communication objects specifically enabled for this purpose.
MINiBOX 40 v3 can implement up to 20 different and independent functions, each
of them entirely customisable and consisting in up to 4 consecutive operations
each.
The execution of each function can depend on a configurable condition, which
will be evaluated every time the function is triggered through specific,
parameterisable communication objects. The result after executing the
operations of the function can also be evaluated according to certain
conditions and afterwards sent (or not) to the KNX bus, which can be done
every time the function is executed, periodically or only when the result
differs from the last one.
Please refer to the “Logic Functions” user manual, available within the
IndustrialBOX 4 product section at the Zennio homepage, www.zennio.com, for
detailed information about the functionality and the configuration of the
related parameters.
Technical Support: https://support.zennio.com 7
2.4 MASTER LIGHT
IndustrialBOX 4
IndustrialBOX 4 implements two Master Light which can be enabled and
configured independently.
The Master Light function brings the option to monitor the state of up to 12
light sources (or even more, if the Master Light controls from multiple Zennio
devices are linked together) or of any other elements whose state is
transmitted through a binary object and, depending on those states, perform a
master order every time a certain trigger signal (again, a binary value) is
received through a specific object.
Such master order will consist in:
A general switch-off order, if at least one of the up to twelve status objects
is found to be on.
A courtesy switch-on order, if none of the up to twelve status objects is
found to be on.
Note that the above switch-off and switch-on orders are not necessarily a
binary value being sent to the bus it is up to the integrator the decision
of what to send to the KNX bus in both cases: a shutter order, a thermostat
setpoint or mode switch order, a constant value, a scene… Only the trigger
object and the twelve status objects are required to be binary (on/off).
The most typical scenario for this Master Light control would be a hotel room
with a master pushbutton next to the door. When leaving the room, the guest
will have the possibility of pressing on the master pushbutton and make all
the lamps turn off together. Afterwards, back on the room and with all the
lamps off, pressing on the same master pushbutton will only make a particular
lamp turn on (e.g., the closest lamp to the door) this is the courtesy
switch-on.
Besides, it is possible to concatenate two or more Master Light modules by
means of a specific communication object which represents the general state of
the light sources of each module. Thereby, it is possible to expand the number
of light sources by considering the general state of one module as an
additional light source for another.
Technical Support: https://support.zennio.com 8
IndustrialBOX 4
ETS PARAMETERISATION Once the Master Light function has been enabled, a
specific tab will be included in the menu on the left. This new parameter
screen contains the following options:
Figure 4. Master Light.
Number of State Objects [1…12]: defines the number of 1-bit status objects
required. These objects are called “[ML] Status Object n.”
In addition, the general status object (“[ML] General status”) will always be
available in the project topology. It will be sent to the bus with a value of
“1” whenever there is at least one of the above state objects with such value.
Otherwise (i.e., if none of them has a value of “1”), it will be sent with a
value of “0”.
Trigger Value [0 / 1 / 0/1]: sets the value that will trigger, when received
through “[ML] Trigger”, the master action (the general switch-off or the
courtesy switch-on).
General Switch-Off.
Delay [0…255] [x 1 s]: defines a certain delay (once the trigger has been
received) before the execution of the general switch-off. The allowed range is
0 to 255 seconds.
Technical Support: https://support.zennio.com 9
IndustrialBOX 4
Binary Value [disabled / enabled]: if checked, object “[ML] General Switch-
off: Binary Object” will be enabled, which will send one “0” whenever the
general switch-off takes off.
Scaling [disabled / enabled]: if checked, object “[ML] General Switchoff:
Scaling” will be enabled, which will send a percentage value (configurable in
Value [0…100]) whenever the general switch-off takes off.
Scene [disabled / enabled]: if checked, object “[ML] General Switchoff: Scene”
will be enabled, which will send a scene run / save order (configurable in
Action [Run / Save] and Scene Number [1…64]) whenever the general switch-off
takes off
HVAC [disabled / enabled]: if checked, object “[ML] General Switchoff: HVAC
mode” will be enabled, which will send an HVAC thermostat mode value
(configurable in Value [Auto / Comfort / Standby / Economy / Building
Protection) whenever the general switch-off takes off.
Note: the above options are not mutually exclusive; it is possible to send
values of different nature together.
Courtesy Switch-On:
The parameters available here are entirely analogous to those already
mentioned for General Switch-Off. However, in this case the names of the
objects start with “[ML] Courtesy Switch-On (…).” On the other hand, sending
scene save orders is not possible for the courtesy switch-on (only orders to
play scenes are allowed).
Note: object “[ML] Courtesy Switch-On: Binary Object” sends the value “1”
(when the courtesy switch-on takes place), in contrast to object “[ML] General
Switch-Off: Binary Object”, which sends the value “0” (during the general
switch-off, as explained above).
Technical Support: https://support.zennio.com 10
2.5 SCENE TEMPORISATION
IndustrialBOX 4
The scene temporisation allows imposing delays over the scenes of the outputs.
These delays are defined in parameters and can be applied to the execution of
one or more scenes that may have been configured.
Please bear in mind that, as multiple delayed scenes can be configured for
each individual output, in case of receiving an order to execute one of them
when a previous temporisation is still pending for that output, such
temporisation will be interrupted and only the delay and the action of the new
scene will be executed.
ETS PARAMETERISATION
Prior to setting the scene temporisation, it is necessary to have one or more
scenes configured in some of the outputs. When entering the Configuration
window under Scene Temporization, all configured scenes will be listed,
together with a few checkboxes to select which of them need to be temporised,
as shown in Figure 5.
Figure 5. Scene temporisation.
Enabling a certain scene number n brings a new tab with such name to the menu
on the left, from which it is possible to configure the temporisation of that
scene for each of the outputs where it has been configured.
Technical Support: https://support.zennio.com 11
IndustrialBOX 4
Figure 6. Configuration of the scene temporisation.
Therefore, parameter “Scene m. Z Delay” [0…3600 [s] / 0…1440 [min] / 0…24
[h]], defines the delay that will be applied to the action defined in Z for
the execution of scene m (where Z may be a specific individual output). Note:
in the configuration of a scene of an output it is possible to parameterize
several scenes with the same scene number. This means that several delay
parameters associated with the same output appear in the configuration tab of
the delays of that scene. With this parameterization, the behaviour will be as
follows: the action and delay of the first scene parameterized with the same
scene number will always prevail, where the highest priority scene is 1 (the
first in the scene configuration tab) and the lowest priority is the last.
Technical Support: https://support.zennio.com 12
ANNEX I. COMMUNICATION OBJECTS
IndustrialBOX 4
“Functional range” shows the values that, with independence of any other values permitted by the bus according to the object size, may be of any use or have a particular meaning because of the specifications or restrictions from both the KNX standard or the application programme itself.
Number 1 2 3
Size 1 Bit 1 Bit 1 Bit 1 Bit
I/O Flags C – – T C – – T C – – T –
I C-W–
4, 26
1 Bit I C – W – –
1 Bit I C – W – –
5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 27, 28, 29, 30, 31, 32, 33, 34,
35, 36, 37, 38
17, 39
1 Bit 1 Bit
I C-W-O CR-T-
18, 40
1 Bit
C – – T –
19, 41 20, 42
1 Byte 1 Byte
C – – T C – – T –
Data type (DPT) DPT_Trigger DPT_Trigger DPT_Trigger DPT_Trigger DPT_Ack
DPT_Ack
DPT_Switch
DPT_Switch DPT_Switch DPT_Scaling DPT_SceneControl
21, 43
1 Byte
C – – T –
DPT_HVACMode
22, 44
23, 45 24, 46
1 Bit
1 Byte 1 Byte
C – – T –
C – – T C – – T –
DPT_Switch
DPT_Scaling DPT_SceneNumber
25, 47
1 Byte
C – – T –
DPT_HVACMode
48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 63, 64, 65, 66,
67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85,
86, 87, 88, 89, 90, 91, 92,
93, 94, 95, 96, 97, 98, 99, 100, 101, 102, 103, 104, 105, 106, 107,
108, 109, 110, 111
1 Bit
I C-W–
DPT_Bool
Functional Range 0/1 0/1 0/1 0/1
0/1
Name [Heartbeat] Object to Send ‘1’ [Heartbeat] Device Recovery [Heartbeat]
Device Recovery [MLx] Trigger
[MLx] Trigger
0/1
[MLx] Trigger
Function Sending of ‘1’ Periodically Send 0 Send 1 Trigger the Master Light Function 0 = Nothing; 1 = Trigger the Master Light Function 1 = Nothing; 0 = Trigger the Master Light Function
0/1
[MLx] Status Object x
Binary Status
0/1
0/1
0% – 100% 0-63; 128-191
1=Confort 2=Standby 3=Económico 4=Protección
0/1
0% – 100% 0 – 63
1=Confort 2=Standby 3=Económico 4=Protección
[MLx] General Status [MLx] General Switch Off: Binary Object [MLx] General Switch Off: Scaling [MLx] General Switch Off: Scene
Binary Status Switch Off Sending 0-100% Scene Sending
[MLx] General Switch Off: HVAC Auto, Comfort, Standby, Economy,
mode
Building Protection
[MLx] Courtesy Switch On: Binary Object
Switch On Sending
[MLx] Courtesy Switch On: Scaling 0-100% [MLx] Courtesy Switch On: Scene Scene Sending [MLx] Courtesy Switch On: HVAC Auto, Comfort, Standby, Economy,
mode
Building Protection
0/1
[LF] (1-Bit) Data Entry x
Binary Data Entry (0/1)
Technical Support: https://support.zennio.com 13
IndustrialBOX 4
112, 113, 114, 115, 116, 117, 118, 119, 120, 121, 122, 123, 124, 125, 126,
127, 128, 129, 130, 131, 132, 1 Byte I 133, 134, 135, 136, 137, 138, 139,
140, 141, 142, 143
144, 145, 146, 147, 148, 149, 150, 151, 152, 153, 154, 155, 156, 157, 158,
159, 160, 161, 162, 163, 164, 2 Bytes I 165, 166, 167, 168, 169, 170, 171,
172, 173, 174, 175
176, 177, 178, 179, 180, 181, 182, 183, 184, 185, 186, 187, 188, 189, 4 Bytes
I
190, 191
1 Bit O
1 Byte O
2 Bytes O 192, 193, 194, 195, 196, 197, 198,
199, 200, 201, 202, 203, 204, 205, 4 Bytes O
206, 207, 208, 209, 210, 211
1 Byte O
2 Bytes O
2 Bytes O
212, 223, 234, 245
1 Byte I
C – W – –
C – W – –
C – W – C R – T C R – T C R – T C R – T C R – T C R – T C R – T C – W – –
DPT_Value_1_Ucount
DPT_Value_2_Ucount
DPT_Value_4_Count DPT_Bool
DPT_Value_1_Ucount DPT_Value_2_Ucount DPT_Value_4_Count
DPT_Scaling DPT_Value_2_Count
9.xxx DPT_SceneControl
0 – 255
[LF] (1-Byte) Data Entry x
0 – 65535
[LF] (2-Byte) Data Entry x
-2147483648 2147483647
[LF] (4-Byte) Data Entry x
0/1
[LF] Function x – Result
0 – 255
[LF] Function x – Result
0 – 65535
[LF] Function x – Result
-2147483648 2147483647
[LF] Function x – Result
0% – 100%
[LF] Function x – Result
-32768 – 32767
[LF] Function x – Result
-671088,64 – 670433,28 [LF] Function x – Result
0-63; 128-191
[Ox] Scenes
213, 224, 235, 246
214, 225, 236, 247 215, 226, 237, 248 216, 227, 238, 249 217, 228, 239, 250
218, 229, 240, 251
219, 230, 241, 252 220, 231, 242, 253 221, 232, 243, 254 222, 233, 244, 255
256, 258, 260, 262 257, 259, 261, 263
1 Bit I C – W – –
DPT_BinaryValue
1 Bit I C – W – –
DPT_BinaryValue
1 Bit 1 Bit 1 Bit 1 Bit 1 Bit 1 Bit
O CR-TI C-W-I C-W-I C-W-I C-W-I C-W–
DPT_BinaryValue DPT_Enable DPT_Start DPT_Start DPT_Alarm DPT_Alarm
1 Bit I C – W – –
DPT_Ack
1 Bit O C R – T –
DPT_State
4 Bytes I/O C R W T – DPT_LongDeltaTimeSec
2 Bytes I/O C R W T – DPT_TimePeriodHrs 4 Bytes O C R – T – DPT_Value_4_Ucount
2 Bytes O C R – T – DPT_Value_2_Ucount
0/1
0/1
0/1 0/1 0/1 0/1 0/1 0/1
0/1
0/1 -2147483648 –
2147483647 0 – 65535
0 – 4294967295
0 – 65535
[Ox] On/Off
[Ox] On/Off
[Ox] On/Off (Status) [Ox] Lock [Ox] Timer [Ox] Flashing [Ox] Alarm [Ox] Alarm
[Ox] Unfreeze Alarm
[Ox] Warning Time (Status)
[Ox] Operating Time (s)
[Ox] Operating Time (h) [Relay x] Number of Switches [Relay x] Maximum
Switches per Minute
1-Byte Data Entry (0-255)
2-Byte Data Entry
4-Byte Data Entry
(1-Bit) Boolean (1-Byte) Unsigned (2-Byte) Unsigned (4-Byte) Signed (1-Byte)
Percentage (2-Byte) Signed (2-Byte) Float 0 63 (Execute 1 64); 128 191
(Save 1 64) N.O. (0 = Open Relay; 1 = Close Relay) N.C. (0=Close Relay; 1=
Open Relay) 0 = Output Off; 1 = Output On 0 = Unlock; 1 = Lock 0 = Switch Off;
1 = Switch On 0 = Stop; 1 = Start 0 = Normal; 1 = Alarm 0=Alarm; 1=Normal
Alarm = 0 + Unfreeze = 1 => End Alarm 0 = Normal; 1 = Warning Time in Seconds
Time in Hours Number of Switches Maximum Switches per Minute
Technical Support: https://support.zennio.com 14
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References
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