DIODES AL8890Q Synchronous Buck Converter User Guide

DIODES AL8890Q Synchronous Buck Converter

Product Specifications

• Product Name: AL8890QEV2
• Type: Synchronous Buck Converter
• Input Voltage: 60V
• Switching Frequency: Adjustable up to 2.5MHz
• High-Side Power MOSFET: 120m
• Low-Side Power MOSFET: 55m
• Continuous Load Current: Up to 3.5A
• Efficiency: Up to 95%
• Control Operation: Current Mode
• Package Type: Green U-QFN404016

Product Usage Instructions

1. Input Power Connection
   Connect the input power supply within the specified voltage range of 60V to the input terminals of the buck converter.

2. Output Load Connection
   Connect your load device to the output terminals of the buck converter ensuring it does not exceed the maximum continuous load current of 3.5A.

3. Switching Frequency Adjustment:
   If necessary, adjust the switching frequency of the converter by following the guidelines provided in the user manual.

4. Board Layout
   Place the AL8890QEV2 on your PCB considering its high switching frequency and compact size requirements for optimal board layout.

5. Loop Stabilization:
   For stable operation, ensure proper loop stabilization based on your output loading requirements for both Constant Voltage (CV) and constant Current (CC) applications.

Frequently Asked Questions (FAQ)

• Q: Is the AL8890QEV2 compliant with RoHS directives?
  A: Yes, the AL8890QEV2 is fully compliant with EU Directive 2002/95/EC (RoHS), 2011/65/EU (RoHS 2), and 2015/863/EU (RoHS 3).

• Q: What is the maximum efficiency of the AL8890QEV2?
  A: The AL8890QEV2 can achieve efficiency levels as high as 95% under enhanced biased conditions.

AL8890QEV2 User Guide
60V SYNCHRONOUS BUCK CONVERTER

General Description

The AL8890Q is a synchronous buck converter with internal compensation and switching frequency adjustable up to 2.5MHz. The device integrates a 120mΩ high-side power MOSFET and a 55mΩ low-side power MOSFET to provide high- efficiency DC-DC conversion.
The AL8890Q enables a continuous load current of up to 3.5A, with efficiency as high as 95% in enhanced biased. The device features current mode control operation, which enables easy loop stabilization supporting a wide range of output loading, suitable for both CV (Constant Voltage) and CC (Constant Current) applications.
The AL8890Q simplifies board layout and reduces space requirements with its high switching frequency and use of smaller size inductor and built-in MOSFET, making it ideal for power management.
The AL8890Q is available in the standard Green U-QFN4040-16 package.

Applications

• Automotive infotainment
• Automotive exterior and interior LED lighting systems
• Automotive motor controls
• Automotive and industrial power systems

Key Features

• AEC-Q100 Grade1
• VIN 3.8V to 60V
• Wide VOUT Range: 0.8V to near 100% of VIN
• VOUT 1% Accuracy
• VFB Adjustable through SS/TR Pin
• Synchronous Rectification > 95% Efficiency @12V
• High-Side (120mΩ) Power MOSFET
• Low-Side (55mΩ) Power MOSFETs
• Low Quiescent Current 43μA
• Switching Frequency 300kHz to 2.5MHz
• Force PWM or PFM Mode through MYSNC
• Synchronization to External Clock
• Programmable Startup Control
• Startup with Pre-Biased Output
• External Soft-Start with Tracking
• High Voltage Enable Pin with High Precision
• Protection and Diagnosis Functions
• Power Good (PG) Detection
• Thermal Shutdown Protection
• Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2)
• Halogen and Antimony Free. “Green” Device (Note 3)
• The AL88902Q is suitable for automotive applications requiring specific change control; this part is AEC-Q100 qualified, PPAP capable, and manufactured in IATF 16949 certified facilities.
  https://www.diodes.com/quality/product-definitions/

Notes:

1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS), 2011/65/EU (RoHS 2) & 2015/863/EU (RoHS 3) compliant.
2. See https://www.diodes.com/quality/lead-free/ for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, “Green” and Lead-free.
3. Halogen- and Antimony-free “Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and <1000ppm antimony compounds.
4. Automotive products are AEC-Q100 qualified and are PPAP capable. Refer to https://www.diodes.com/quality/.

Evaluation Board

Board Layout

Quick Start Guide

The AL8890QFVBW-EVM board has a simple layout and allows access to the appropriate signals through test points. To evaluate the performance of the AL8890Q, follow the procedure below:

1. Insert jumpers to configure the EVM board setting as described in the Application Information sections of the device datasheet.
2. Use jumper JP3 (100KΩ to VIN) set device enabled or JP2 (GND) to disable the device.
3. Remove jumpers JP2 and JP3 and connect external voltage source on EN pin directly.
4. Use jumper JP5 to set FS to default 500KHz (VCC) or 2.5MHz (GND).
5. Use jumper JP1 to set MSYNC to forced PWM (VCC) or PFM (GND) operation.
6. Remove jumper JP1 and force an external clock source on MSYNC pin for synchronization with positive edge trigger and PWM.
7. Use jumper JP6 for default external soft start (C7) of 2ms.
8. Remove jumper JP6 and use jumper JP7 (VCC) for internal soft start of 1.7ms.
9. Use jumper JP8 to connect BIAS pin to PGND.
10. Use jumper JP9 to connect BIAS pin to VOUT.
11. Remove JP8 and JP9 and connect an external voltage source on BIAS pin (<15V).
12. Connect a 12V power supply between the VIN and PGND terminals. Make sure the power supply is turned off.
13. Connect an adjustable current or resistive load to the VOUT and PGND terminals.
14. Turn on the power supply. Do not turn on the power supply until all connections are completed and fully checked.
15. The EVM board should now power up with a 5V output voltage.
16. Increase the load current and observe the output voltage change.
17. Check for the stable operation of the SW and VOUT signal on the oscilloscope.
18. Measure the switching frequency on SW probe jack in the EVM board.
19. Measure the output ripple on the VOUT probe jack in the EVM board.

Measurement/Performance Guidelines
When measuring the output voltage ripple, maintain the shortest possible ground lengths on the oscilloscope probe. Long ground leads can erroneously inject high frequency noise into the measured ripple.

Evaluation Board Schematic

Bill of Materials

963-TMK107B7105KA-T
2| C5, C6| 22uF| Ceramic Capacitor 25V X5R| 1210| Taiyo Yuden| TMK325BJ226MM-T
1| C7| 2.2nF| Ceramic Capacitor 50V X7R 10%| 603| AVX| 0603C222KAT2A
1| C8| 47pF| Ceramic Capacitor 100V X7R 20%| 603| Kemet| C0603C470K1RACTU
2| R1, R3| 100KΩ| Film Resistor| 603| Panasonic| ERJ-3EKF1003V
1| R2| 19.1KΩ| Film Resistor| 603| Yageo| AC0603FR-0719K1L
1| R4| 62KΩ| Film Resistor| 603| Yageo| AC0603FR-1362KL
1| L1| 6.5uH| DCR=12.5mΩ, Isat=10A| 10.5×10.5×4.7mm| Wurth| 744325650
5| JP2, 3, 4, 6 7| | PCB Header, 40 POS| 1X2| 3M| 2340-611TG
2| JP1 & 5| | PCB Header, 40 POS| 1X3| 3M| 2340-611TG
4| PG, MSYNC, SW & EN| | PCB Turrent Term 0.082″| 0.082″| Keystone| 1573-2
4| VIN, VOUT & PGNDx2| | PCB Turrent Term 0.094″X1/16| 0.094″| Keystone| 1598-2
1| AL8890Q| | IC| U-QFN4040-16| Diodes| Customer Provides

Typical Performance Characteristics ( TA = +25°C, VIN = 12V, VOUT = 5V, fsw =400kHz)

IMPORTANT NOTICE

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AL8890QEV2 User Guide
Document number: Rev. 1
www.diodes.com
August 2024
© 2024 Copyright Diodes Incorporated. All Rights Reserved.

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