EnerSys PRO Series Cobra Tugger Next Generation Of Battery Handling Equipment Instructions
- June 3, 2024
- EnerSys
Table of Contents
EnerSys PRO Series Cobra Tugger Next Generation Of Battery Handling
Equipment
BATTERY HANDLING EQUIPMENT
COBRA TUGGER BATTERY HANDLING EQUIPMENT
The Cobra Tugger battery handling equipment offers a safe and reliable
solution for light duty battery changing applications. Mounted on a 24 volt
pallet truck, the Cobra Tugger battery handling equipment is a simple and
cost-effective way to manage low volume change requirements with a capacity of
up to 2,300 lbs.
Combined with a fully electric drive system and a powerful 900 lbs
electromagnet extraction, the Cobra Tugger battery handling equipment has the
same rugged uni-body construction as the BTE battery handling equipment series
and is equipped with many of the technologies employed on our larger units,
including tough battery sliders, added safety features and innovative slider
bed design. The low-profile design and simple user controls allow operators to
quickly and effectively perform changes in a safe manner.
FEATURES
- Powerful 900 lbs electromagnet extraction for safe, quick and reliable changes, with up to 2,300 lbs battery capacity
- Batteries on a slide strip bed
- Electric Drive Push Pull System with damage free circuit breaker system
- Allows for maintenance free operation and reduces damage from misuse
- Durable Acid Resistant Powder-Coat Paint
- Resists battery acid and other contaminants
- Operates on the host truck’s battery pack or industrial battery via a provided parallel jumper cable, available in 24 volts.
- No additional power source required
- Built to last
- With robust unibody construction and complete electrical system for low lifetime cost of ownership
AVAILABLE OPTIONS
Mounting Options
| Part # | Description |
|---|---|
| BT-Pedestal | Tugger Pedestal Mounting Spacer (Other than standard height of |
2”)
BT-QC-PT| Quick Clamp (Pallet Truck)
BT-QC-FT| Quick Clamp (Fork Lift Truck)
Carriage Frame Options
| Part # | Description |
|---|---|
| BT-CL | Custom Length Battery Tugger |
| BT-FP-3.5 | 3.5” deep Fork Pockets |
| BT-FP-2 | 2” Deep Fork Pocket |
| BT-SG | Safety Gate Bolt-On (Bar option) |
| BT-BGF | Fold-down Battery Guide |
Arm Options
| Part # | Description |
|---|---|
| BT-SEX | Tugger Arm Extension (with tugger order) Standard reach is 5.5” |
Note: With every inch of arm’s length added you will lose battery length capacity in the carriage.
PRODUCT SPECIFICATIONS
| DESCRIPTION | STANDARD | METRIC |
|---|---|---|
| 1 | Maximum battery carrying capacity | 5000 lbs |
| 2 | Power pack type | Gear reduced electric |
| 3 | Motor type | Permanent magnet DC |
| 4 | System voltage | 24 Volt DC |
| 5 | Magnet size / pole | 6” x 6” / 4 |
| 6 | Lead-in roller diameter | 3” UHMW |
| 7 | Roller shaft diameter | 1/2” |
| 8 | Drive chain type & size | Industrial #50 |
| 9 | Rated drawbar push/pull | |
| Pull on 1/4” (6.4 mm) plate | 1,280 lbs | |
| Pull on 3/16” (4.75 mm) plate | 900 lbs | |
| Pull on 1/8” (3.2 mm) plate | 525 lbs | |
| 10 | Magnet reach past bumpers | 3-1/2” |
| 11 | Service weight | 588 lbs |
PRODUCT DIMENSIONS
| DESCRIPTION | STANDARD | METRIC |
|---|---|---|
| 13 | Overall length | 62-1/2” |
| 14 | Overall width | 33-1/4” |
| 15 | Overall height (body) | 27” |
| 16 | Magnet extension past bumper | 3-1/2” |
| 17 | Battery compartment width | 24” |
| 18 | Depressed clearance | 8-3/4” |
| 19 | Maximum battery length | 41” |
| 20 | Maximum battery width | 23” |
| 21 | Minimum battery width | 8” |
| 22 | Minimum battery height | 9” |
| 23 | Ground to roller height (mounted to pallet truck) | 6-5/8” |
- When fitted to a standard pallet truck with 3.35” (86mm) thick forks
MODEL/PART NUMBER BREAKDOWN
Whatever the size of your battery fleet, PRO Series® battery handling
solutions can help you streamline your battery changing operation with a safe,
productive and cost-efficient system. From initial design, drawings and
engineering through to complete installation and project management, PRO
Series® battery handling solutions can support your operation with everything
you’ll ever need for effective battery charging and changing. Let us plan your
success.
PRO Series® battery handling solutions include a range of systems and
equipment that comply with health and safety regulations. Using the latest CAD
software, we will design a system that matches the needs of your business.
With PROSeries® battery handling solutions, you’ll enjoy the highest degree of
safety and ease of operation of any equipment available today – all backed by
our skilled design and installation capabilities.
OUR EXCLUSIVE PARTNERSHIP WITH
CARNEY BATTERY HANDLING LTD
Since 1984, Carney Battery Handling Ltd has globally provided EnerSys® with
turn-key battery room solutions, sharing our mission to innovate, design, and
create quality critical battery room solutions as dedicated partners. Our
dependable alliance allows us to provide dedicated support, delivering
tailored engineering and design individualized for every customer. With an
emphasis on quality and safety, all our equipment is rigorously tested for
real-world environments ensuring its readiness to meet the demands of any
application.
WHEREVER YOU DO BUSINESS, ENERSYS® CAN SUPPORT YOU WITH MOTIVE POWER
ENERGY. ABOUT ENERSYS®
EnerSys, the global leader in stored energy solutions for industrial
applications, manufactures and distributes energy systems solutions and motive
power batteries, specialty batteries, battery chargers, power equipment,
battery accessories and outdoor equipment enclosure solutions to customers
worldwide. Energy Systems, which combine enclosures, power conversion, power
distribution and energy storage, are used in the telecommunication, broadband
and utility industries, uninterruptible power supplies, and numerous
applications. Motive Power batteries and chargers are utilized in electric
forklift trucks and other industrial electric-powered vehicles requiring
stored energy solutions. Specialty batteries are used in aerospace and defense
applications, large over-the-road trucks, premium automotive, medical and
security systems applications. EnerSys also provides aftermarket and customer
support services to its customers in over 100 countries through its sales and
manufacturing locations around the world. With the recent NorthStar
acquisition, EnerSys has solidified its position as the market leader for
premium Thin Plate Pure Lead batteries which are sold across all three lines
of business. More information regarding EnerSys can be found at
www.enersys.com.
- EnerSys EMEA
- EH Europe GmbH
- Baarerstrasse 18
- 6300 Zug
- Switzerland
- EnerSys Ltd (UK)
- Oak Court, M60 Office Park,
- Wynne Avenue,
- Swinton,
- Manchester, M27 8FF
- Please refer to the website address for details of your nearest EnerSys office: www.enersys.com
- © 2022 EnerSys. All rights reserved. Trademarks and logos are the property of EnerSys and its affiliates unless otherwise noted. Subject to revisions without prior notice.
- E.&O.E. EMEA-EN-PG-PRO-CBTE-0722
- EnerSys EMEA Motive Power – Working in partnership with Carney Battery Handling Ltd.
- www.enersys.com
Documents / Resources
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EnerSys PRO Series Cobra Tugger Next Generation Of Battery Handling
Equipment
[pdf] Instructions
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