Rehabilitaweb TSA-24 Tire Machine Instruction Manual

Rehabilitaweb TSA-24 Tire Machine

Specifications

• External locking rim dimensions: 10-21 inches
• Internal locking rim dimensions: 12-24 inches
• Max. Wheel diameter: 1040mm (41 inches)
• Max. Wheel width: 355mm (14 inches)
• Working Pressure: 8-10 bar
• Power supply: 110V (1ph)/220V (1ph)/380V (3ph)
• Optional Motor power: 0.75/1.1 kW
• Max. Rotating Torque (Turntable): 1078 Nm
• Overall Dimension: 96 x 76 x 93 cm
• Noise Level : 75 dB

Warning

This instruction manual is important for the machine, please read it carefully before installation and use; also it is important for safe use and machine maintenance of the machine. Please keep this manual properly for further maintenance of the machine.

Introduction

Application Range: The semi-automatic tire changer is specially designed for demounting / mounting tires from wheel rims.
Caution: Please use the machine only for the purpose for which it is designed, don’t use it for other purposes. Manufacturers shall not be liable for any damage or injury caused by failure to comply with these regulations.
Safety regulation: Use of this machine is specially reserved for trained and qualified professional persons, those who already read the introduction manual carefully, or someone who has experience operating similar machinery. Any changes beyond the scope of use on this machine without the manufacturer’s permission or not according to the manual may cause malfunction and damage to the machine, the manufacturer can cancel warranty coverage for the above. If some parts are damaged due to some reason, please replace them according to the spare parts list. (Attention: warranty is one year after themanufacturer’s’ delivery date; warranty excludes the easy-broken parts).

Warning label and sticking position:

1. 01 Don’t put hands under the Mounting/demounting head during operation;
2. 02 Don’t put hands between the jaws during operation;
3. 03 Don’t put your hands inside the tire bead when demounting the tire;
4. 04 Make sure and check the system is equipped with a good grounding circuit;
5. 05 Don’t put feet between the Bead Breaker shovel and the body during operation;

Security warning labels

Caution:

• When the security warning labels are defaced or off, please recover them in time!
• Do not allow to operate when the security warning labels are missed or imperfect. Do not allow to set any objects to obscure the security warning labels.
• Clients can self-set the warning labels (as the right picture shows) at any necessary position.

Technical data

Remark:

• Rim dimensions defined in the above table are based on the iron wheel rims. Aluminum rims are thicker than the iron wheel rims, so here above rim dimensions are just for reference.
• Here above machine versions can be equipped with Rapid Tire Inflation Device (client optional device), IT-suffix version, and accessory details can be found in the IT-suffix version exploded drawing.

Transport

When transporting, the machine should be with the original package and placed according to the mark on the package. The already packaged machine should be handled with a corresponding tonnage forklift for loading and unloading. The location to insert the fork feet is shown in Fig 1

Unpacking & Inspection

Pull out the nail which is nailed on the plate with the tip jaw; unpack the carton and plastic cover. Check and make sure all parts shown on the spare parts list are included. If any parts are missing or broken, please do not use the machine and contact the manufacturer or dealer ASAP.

Workplace requirements

Choose a workplace in compliance with safety regulations. Connect the power supply and air source according to the manual and the workplace must have good air condition; to make the machine run well, its workplace requires at least clear space from each wall shown in Fig 2. If installing it outdoors, it must be protected by a roof against rain and sunshine.

Warning: the machine with the motor must not be operated in an explosive atmosphere.

Position and installation

1. Unscrew the nuts at the bottom, position the machine, and calibrate it with the horizontal rule. Mount the machine with all the screws and to ensure the machine is stable. Make sure the system is equipped with a good grounding circuit to prevent electric leakage. And have an operation range of ground for skid prevention.
2. Unscrew the nut A on the cabinet body B as shown in Fig 3.
   Lift column C; mount it on machine body B by using nut A through the bolt located on machine body B. If the column becomes loose after a period of use, tighten them immediately. Otherwise, the result of damage to tire tyre may happen.

Electricity and Pneumatic connections

Caution: Before installation and connection, check to be sure that the electricity power supply corresponds to the machine’s technical data. All the installation of electric and pneumatic devices must be operated by a professional electrician.
Connect the compressed air connector which is on the machine’s right side with the compressed air system. The electric grid that the machine connects to must have a fuse protection device and good outer cover grounding protection. Install the leakage automatic air switch on the main power supply, leakage current is set at 30A

Caution: No power plug for this machine, the user should self-connect one power plug no less than 16A as well as in line with the machine voltage. Or directly connect with the power supply according to the above requirements.

Adjusting operation

Turntable Rotation Pedal (Z)
Jaws open and close Pedal (V)
Bead Breaker Pedal (U)

1. Tread the Turntable Rotation Pedal (Z), Turntable (Y) clockwise rotation; Lift the Turntable Rotation Pedal (Z), Turntable (Y) counterclockwise rotation.
2. Tread the Bead Breaker Pedal (U) and bead Breaker shovel (F) close toward the inside; release the Bead Breaker Pedal (U) and bead Breaker shovel (F) and return to their original position.
3. Tread Jaws open and close Pedal (V), four jaws (G) on the turntable open; tread again, four jaws (G) close. When the pedal is in the middle position, four jaws stop moving.

Tyre changer operation consists of three parts

1. Breaking the tire bead
2. Demounting the tyre
3. Mounting the tyre

Caution: Before any operations, don’t wear loose clothing and wear a protective hat, gloves, and skid-proof shoes. Ensure to exhaust the air in the tire completely, and remove all the wheel weights from the rim.

Breaking the tire bead
Ensure to exhaust the air in the tire completely, and place the tire against the rubber buffer (S). Bring the paddle against the bead about 10mm from the edge of the rim shown as in Fig 5. Tread Bead breaker Pedal (U) to push the paddle into the tyre. Repeat the above operations on different positions around the tire and both sides of the tire until the tyre bead is released completely.

Demounting the tyre :

• Ensure to remove all the weights on the wheel rim and exhaust the air in the tire completely before this operation. Apply lubricating grease (or similar lubricant) around the tire bead. Without the lubricant may lead to bad wear and tear on the tyre.
  Clamp the wheel methods shown below regarding the ruled dimension:

  •   * a- to clamp the wheel from outside:  

    Tread the Jaws open and close Pedal (V) halfway down to the middle, positioning for the four clamps (G) by reference scale on the Turntable (Y); put the tire on the turntable, hold the rim, and tread the Jaws open and close Pedal (V) until the wheel is secured by the jaws.

• b- to clamp the wheel from inside:
  Position the four clamps (G) and let them all close. Put the tire on the turntable and tread the Jaws open and close Pedal (V) to open the clamps thereby locking the wheel in place.

Caution: Check to make sure the wheel is firmly secured by the four clamps before the next step.

Lower the Vertical Arm (M) until the Mounting/demounting head (I) rests next to the edge of the rim, flip the Locking Handle to lock the Vertical Arm and Swing Arm in position, and also adjust the Rocker Arm make Mounting/demounting head can raise 2mm-3mm automatically from the edge of the wheel rim. Insert the Lifting Lever (T) between the tire bead and the front section of the mounting/demounting head (I), and move the tire above the mounting/demounting head as shown in Fig 6.

Caution : Chains, bracelets, loose clothes, and anything else close to the rotating parts will bring danger to the operator.

With the Lifting Lever held in position, tread the Turntable Rotation Pedal (Z), and rotate the Turntable (Y) in a clockwise direction until the tire is completely separated from the wheel rim.
For the other side tire demounting, keep using the lifting lever to lift the tire, and make the other side tire separated from the wheel rim.

Mounting the tyre :

• Caution: Check to make sure that the tire and the wheel rim are of the same size before mounting the tire.
  To avoid any type of damage, lubricate the tire tire and the wheel rim with the lubrication recommended by manufthe acturer. Put on the tire and check the situation.

• Caution: When clamping the wheel rim, don’t put your hands on the wheel rim to avoid injury during this operation.

Lock the Hexagonal Vertical Mounting Arm, put the tire on the rim, and let the Rocker Arm back in place as demounting the tire. And let one side of the tyre down bead above the rear section of the Mounting/demounting head, the other side under the front section of the Mounting/demounting head. Suppress the tire with your hands or help arm, and then spin the turntable to mount the tire down the bead.
Repeat the above operation for mounting the tire up the bead. (Fig 7)

Inflating the tire

Importance: It is very dangerous during an inflating operation, take it carefully and comply with instructions. When inflating, it will turn out to be extremely dangerous if problems happen to the tire or rim. The possible burst force tire goes upward and outward, the big power may cause injury or death to the operator or the people around.

Tyre may burst caused by the following:

1. The wheel rim and the tire are not of the same size;
2. The tire or the wheel rim is damaged;
3. The pressure of tire inflation is over the max. pressure recommended by the manufacturer;
4. The operator failed to comply with the safety regulation;

Please operate as follows:

1. Remove the valve cap from the valve stem;
2. Check to make sure the air nozzle is pressed down completely over the threads of the valve stem.
3. Check to make sure that the tire and the wheel rim are of the same size;
4. Lubricate both the tire bead and the wheel rim, additional lubrication is required if needed;
5. Inflate the tire with a break, while inflating, check the pressure listed on the pressure gauge, and also check whether the bead is fixed or not. Repeat the operation above until the bead is secured; you need to take special steps when inflating the convex rim or double convex rim;
6. Continue inflating and check the air pressure frequently until it reaches the required pressure.

Note:

• Never exceed the max. inflation pressure is given by the tire manufacturer.
• Keep your hands and your body away from inflating tires.
• Only specially trained persons are allowed to perform the operations, do not allow others to operate or be near the tire changer.

Moving machine

Please use a forklift to move the machine. Disconnect the tire changer from the electricity power supply and pneumatic power supply, lift the base board, and insert the feet of the forklift. Then mount the tire changer machine to a new position and fix it tightly.
Note: t he place chosen for fixing the tire changer must meet the safety regulations.

Maintenance

Caution: only professional persons can do the maintenance. To prolong the machine’s life, maintain the machine timely according to the manual. Otherwise, it will impact the reliability of the machine or even cause injury to the operator and others nearby.
Caution: before performing any maintenance, disconnect the tire changer from the electric power supply and pneumatic power supply, and tread the Jaws open and close the Pedal or Turntable Rotation Pedal 3~4 times to evacuate all compressed air from the machine. Damaged parts must be replaced by professional persons with the spare parts provided by the manufacturer.

• Clean the machine once every day after work. Clean the dirt on the turntable with diesel oil once per week and lubricate the slides and clamps.
• The following maintenance must be done at least once per month:

Check the oil level in the Oil Fog Maker, please be filled with SAE30# oil if needed.
Unscrew with a hex wrench (E). Based on the connection of compressed air, the first tread
Jaws open and close the Pedal or Turntable Rotation Pedal 5-6 times, and then check whether oil in the Oil Fog Maker drops down a drip of oil. For continuous operation,
tread twice every time, drop down a drip of oil, and otherwise adjust the screw (D) that controlled oil enters with a minus screwdriver. (Fig 9)

As shown in Figure 9-1, when you find there is some water in the cup, push up
the drain valve to drain away water with your fingers; loosen your fingers after draining the water, drain valve can be automatically closed under the action of the spring.
Note: After the first 20 days of use, retighten the jaws with tightening screws (B) on the Turntable (Fig 10) Note: in the event of the turntable losing power, check to see if the belt is tight as follow steps:
Remove the left side cover by unscrewing the screws; adjust two screws located on the motor support, keep a suitable distance between the motor support and the motor base; tighten the screws for the belt tension. (Fig 11)
Caution : Please disconnect the machine from the electric power supply and pneumatic power supply.
Note: If the Hexagonal Vertical Arm not be locked or does not meet the requirement of 2-3mm from the bottom of the Mounting/demounting head to rim, please adjust the Hexagonal Locking Plate, refer to Fig 12 and adjust the (X).

Note: To achieve the reliability of jaws and Bead Breaker shovel, operate as follows to keep their valves clean:

1. Remove the left side cover of the machine body by unscrewing the two screws;
2. Loosen the valve Muffler (A) which belongs to the Jaws open and close Pedal and Bead Breaker Pedal; (Fig 13)
3. Clean the silencers with compressed air, please replace them referring to the spare parts list if it is damaged. (Fig 13)

Troubleshooting table

The turntable rotates just in one direction or can’t rotate.

| Reverse Switch broken| Replace the Reverse Switch
Belt broken| Replace the belt

The Motor’s malfunction

| Check the motor cable or terminal block wire;

Replace the motor if it is broken.

Demount or fix the wheel, the turntable can’t lock (spin with wheel);

The jaws delay opening/closing; The turntable locks the rim incorrectly.

| Leakage of Air network| Check all the parts network.| on  the| air
The clamping cylinder can’t work.| Replace the cylinder piston.
Worn jaws| Replace the jaws.
Broken cylinder| washers| of| the| chuck| Replace it.

The mounting/demounting head always touches the rim during operation.

| The locking plate incorrectly adjusted or unqualified.|

Replace or adjust it.

Screws on the chuck loose; the Vertical Arm can’t be locked by

Locking Plate

| Tighten the screws; Locking Plate.| replace| the
The Bead Breaker Pedal and Jaw open and close Pedal can’t turn back to the original position.|

pedal spring broken

|

Replace it.

The Bead Breaker shovel operates with difficultly.

| Jammed muffler| Clean it or replace it.
The washer on the Bead Breaker cylinder is broken.| Replace it.

Guide for ordering spare parts

1. Firstly, the damaged or ordered sample should be gained, and the quantity of spare parts
2. Confirm the replaced parts specification, avoid wrong order.

The confirmed method showed as follows:

• According to the use range and place position of parts, find out the codes of parts in the exploded drawing (section 17) from the manual.
• For example, if the lifting level is needed to be ordered, resulting from the fact that the lifting level is always placed in the sleeve, and its exploded drawing position is shown below:

We can see the code “12” from the picture, then find out all the information of code “12” and record them.

The recorded information:

• Gather detailed information on parts

• Please contact the spare parts department and confirm the order.
• After confirming the order without any problem, the spare parts department will deliver the goods for you according to the order.

Wearing spare parts list

Ø173.4×5.3
226| S-005-020075-0| V- seal 20287.5| 331| S-000-019262-0| O- seal Ø 19.62.62
227| S-000-063265-0| O- seal  632.65| 200-426| S-060-016000-1| Reverse switch
200-228| C-200-540000-0| clamp cylinder piston Ø70| 521| S-000-030355-0| O- seal Ø 303.55
232| S-000-019262-0| O- seal  Ø19.6×2.62| 200-532| S-000-059262-0| O- seal 59.92.62
306| S-000-016265-0| O- seal    Ø 162.65| 200-532| S-000-059262-0| O- seal 59.92.62
307| S-000-020265-0| O- seal  Ø 20*2.65| 604| S-042-000686-0| Tyre changer belt A-28
200-308| S-000-180500-0| O- seal 180×5| 702| C-200-900000-0| Helical hose
311| S-005-168115-0| V- seal 185×168×10.8| 801| S-033-200002-1| Decompression filter
 |  |  | 804| S-033-200002-2| Oil fog maker

Remark: The parts in the list are easily broken parts, if other parts need to be ordered, please check the manual.

Exploded drawing

200-1| CX-200-010000-0| Machine body| 200-10| C-200-500000-0| Bead breaker buffer
---|---|---|---|---|---
200-2| CX-200-080000-0| Pedal front cover| 11| B-027-060401-0| Grounding screw M6x40
200-3| CX-200-020000-0| Left cover| 12| C-200-580000-0| Lifting lever
4| B-010-060101-0| Hex socket head bolt

M6×10

| 200-13| C-200-360000-0| Bead breaker arm spring
5| B-040-061412-1| Flat washer Ø6141.2| 200-14| C-200-510000-0| Bead breaker arm rubber
6| B-014-080251-0| Outer hex bolt M8x25| 200-15| C-200-470000-0| Oil-water box
200-9| C-000-001020-0| Rubber foot buffer| 16| B-010-080201-0| Hex socket head bolt  M8×20

B03#

136| CX-200-170000-0| Mount/demount head flat washer
137| B-014-100251-0| Outer hex bolt M10×25
200-138| CX-200-150200-0| Mount/demount head pulley
200-139| C-203-150100-3| Mount/demount head 3#
200-140| C-200-150400-0| Hex round pin
141| B-007-120121-0| Hex socket head bolt M12X12
200-158| C-200-230200-0| Locking Handle cover
200-160| CX-200-230000-0| Locking Handle
200-161| CX-200-200000-0| Locking plate
200-162| C-200-240000-0| Locking block cover
163| B-050-080000-0| Spring washer Ø8
200-164| C-200-210000-0| Eccentric shaft nut
165| B-014-080251-0| Outer hex bolt M8×25
166| B-004-120071-1| Nut M12X1.75X7
167| B-007-120301-0| Hex socket head bolt M12X30
200-168| C-200-480000-0| Locking plate cap
200-169| CX-200-220000-0| Hex locking board 200
200-170| CX-200-180000-0| Swing arm 470

Ø12×20.5×1

219| B-040-123030-1| Flat washer  Ø12X30X3
200-220| CX-200-300000-0| Connection rod nut
221A-221| CX-221-110100-A| Jaw slide guide without pin
221-222| C-221-100400-0| Threaded connection rod 390
221-223| C-221-100200-0| Clamping cylinder piston rod

400

200-224| C-200-100100-0| Clamping     cylinder     cover

without handle

225| S-011-010808-0| Straight union 1/8″-Ø8
226| S-005-020075-0| V- seal 20287.5
227| S-000-063265-0| O-seal  63*2.65
200-228| C-200-540000-0| Clamping cylinder piston φ70
229| B-040-122520-1| Flat washer Ø12X2
230| B-004-120071-1| Nut M12X1.75X7
221-231| C-221-100500-0| Clamping cylinder barrel 360
232| S-000-019262-0| O-seal 19.6X2.65
200-233| C-200-100300-0| Clamping cylinder cover with

handle

234| S-018-010808-0| Union 1/8-Ø8
235| B-001-080001-0| Self-locking nut M8
221-236| CW-105-021100-0| Complete clamping cylinder
200-237| CW-104-021100-0| Complete Turntable

200-13| C-200-360000-0| Bead breaker arm spring| 317| B-001-160001-1| Nut M16*1.5
---|---|---|---|---|---
200-301| B-010-140301-0| Hex socket head bolt  M14×30| 318| U-006-000001-1| Bronze stripes
302| B-001-060001-0|

Self-locking nut M6

| 200-370| C-200-070600-0| Bead breaker shovel protection

cover(optional)

303| S-018-010408-0| Union (90°)1/4-Ø8| 319| B-050-140000-0| Spring washer Ø14
304| B-001-160001-1| Nut M161.5| 320| B-055-160001-0| Snap ring Ø16
305| B-040-162820-1| Flat washer Ø16282| 200-321| S-000-175500-0| O-seal Ø173.4×5.3
306| S-000-016265-0| O-seal Ø 162.65| 200-322| CX-200-030000-0| Bead breaker arm 200
307| S-000-020265-0| O-seal Ø 20*2.65| 200-323| CX-200-040000-0| Bead breaker pin
200-308| S-000-180500-0|

O-seal 180×5

| 200-324| CX-200-050600-0| Bead breaker cylinder rotating

pin

200-309| CX-200-050500-0| Bead  breaker cylinder cover assembly| 325| B-040-122520-1| Flat washer Ø12X2
200-310| C-200-050100-0| Bead  breaker cylinder piston rod| 326| B-001-120001-0| Self-locking M12
311| S-005-168115-0| V-seal 185X168X11.5| 327| B-040-083030-1| Flat washer Ø8303
200-312| C-200-050200-0| Bead breaker cylinder piston| 328| B-050-080000-0| Spring washer Ø8
200-313| CX-200-050300-0| Bead breaker cylinder barrel| 329| B-014-080201-0| Outer hex bolt M8×20
314| B-010-060161-0| Hex socket head bolt M6×16| 330| S-011-010808-0| Straight union 1/8″-Ø8
200-315| CX-200-070000-0| Bead breaker shovel assembly| 331| S-000-019262-0| O-seal 19.6X2.65
316| B-010-120901-0| Hex socket head bolt  M12×90| 200-334| CW-108-020000-0| Complete bead breaker cylinder

200-401| C-200-060400-0| Reverse switch pedal| 428| B-040-061210-1| Flat washer  Ø6121
---|---|---|---|---|---
221-402| C-221-060300-0| 5-way valve pedal(right)| 429| B-040-040000-1| Flat washer Ø 4
405| B-055-120001-0|

Snap ring Ø12(shaft)

| 430| B-024-040161-0| Cross-round head screw

M4*16

406| B-040-122520-1| Flat washer Ø12X2| 200-431| C-200-530000-0| Reverse switch handle
407| B-017-040301-0| Cross-head screw M4X30| 432| B-001-060001-0| Self-locking nut M6
408| B-040-040000-1| Flat washer Ø 4| 433| B-040-030000-1| Flat washer Ø3
409| B-001-040001-0| Self-locking nut M4| 434| B-024-030161-0| Crosshead screwM3×16
410| B-001-080001-0| Self-locking nut M8| 200-435| CX-200-060600-0| Pedal connection rod
411| B-040-081715-1| Flat washer Ø 8171.5| 437| CX-200-060700-0| Pedal front shaft
200-412| C-200-061300-0| Cam connection rod| 438| B-004-080001-0| Nut M8
200-413| C-200-060100-0| Pedal support board| 439| C-200-370000-0| Pedal twist spring
200-414| C-200-380000-0|

Pedal Spring

| 440| B-010-080501-0| Hex  socket  head  bolt

M8×50

200-415| C-200-061500-0|

Cam

| 441| B-010-080201-0| Hex  socket  head  bolt

M8×20

200-416| C-200-810000-0| Cam washer| 442| S-012-010808-0| Union (90°)1/8-Ø8
417| B-010-060201-0| Hex socket head bolt M6×

20

| 445| S-016-010808-2|

T-union1/8-2* Ø 8

420| B-019-290121-0| Crosshead self-tapping

screw

| 200-449| C-200-060901-0|

5-way valve (left)

200-421| CX-200-060500-0| Cam cover| 200-451| C-200-061100-0| 5-way valve cover
422| CW-110-020000-0| Complete 5-way valve for

clamping cylinder

| 452| B-024-290121-0| Cross       head       screw

ST2.9*14

423| CW-110-020001-0| Complete 5-way valve for

bead breaker cylinder

| 453| S-023-010801-0|

Muffler  1/8″

200-424| C-200-061400-0| Reverse switch cover| 200-455| CX-200-061200-0| 5-way valve rod
425| B-004-040001-1| Nut M4| 200-456| C-200-061000-0| 5-way valve rod spacer
200-426| S-060-016000-1| Reverse switch| 457| S-000-012400-0| O-seal 12204
427| B-010-060201-0| Hex socket head bolt M6×

20

| 200-480| CW-109-020000-0| Complete            3-pedals

assembly

16

A48| S-017-010808-2| T-union
200-531| CX-200-430100-0| Rotating valve casing
200-532| S-000-059262-0| O-seal 59.9X2.62
200-535| CX-200-430200-0| Rotating valve mandrel
537| S-035-055080-0| Hose  5.5* Ø 8
A41| S-011-010808-0| Straight union 1/8″-Ø8
548| B-007-040061-0| Hex  socket  head  bolt

M4X6

200-540| CW-106-020000-0| Complete Rotating valve

pressure adjust)

708W| CW-090-000201-1| Complete  inflating  gun  (with

pressure adjust)

Circuit diagram

Pneumatic drawing

FAQ

• Q: Can aluminum rims be used with this tyre changer?
  • A: The machine is designed for iron wheel rims. Aluminum rims may have different dimensions, so refer to the manual for guidance on using aluminum rims with this machine.
• Q: What should I do if I notice any missing or damaged parts after unpacking?
  • A: Do not use the machine and immediately contact the manufacturer or dealer for assistance in replacing or repairing the missing or damaged parts.

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