GRACO 17C487 ProConnect Endurance Displacement Pump Instruction Manual

17C487 ProConnect Endurance Displacement Pump

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Specifications

• Product: Repair ProConnect Endurance Displacement Pump

• Model Numbers: 17C487, 17C488, 17C489, 17C721, 17M992, 24Z731,
  19Y298, 19B732, 19D873, 2002382

• For professional use only

Product Usage Instructions

Important Safety Instructions

Read all warnings and instructions in the manual before using
the equipment. Be familiar with the controls and proper usage. Save
these instructions.

General Warnings

Make sure to read, understand, and follow all warnings provided
in the manual to prevent serious injury.

Fire and Explosion Hazard

• Ensure work area is free from flammable fumes.

• Properly ground all parts of the spray system to prevent static
  discharge.

• Maintain a safe distance from the spray area when operating the
  equipment.

• Refer to Safety Data Sheets (SDS) for paints and solvents for
  additional safety instructions.

Skin Injection Hazard

• If injection occurs, seek immediate medical attention.
• Follow Pressure Relief Procedure before cleaning or servicing
  to avoid injury.

Pressurized Aluminum Parts Hazard

• Avoid using fluids incompatible with aluminum parts to prevent
  chemical reactions and equipment damage.

• Consult material supplier for fluid compatibility.

Toxic Fluid or Fumes Hazard

• Handle toxic fluids with caution to prevent injury or
  death.

• Follow applicable safety guidelines.

Personal Protective Equipment

Wear appropriate protective gear like eye protection, hearing
protection, and respiratory protection to avoid serious
injuries.

FAQ

Q: Can I use non-Graco replacement parts for the Repair

ProConnect Endurance Displacement Pump?

A: It is recommended to use only genuine Graco replacement parts
to avoid voiding the warranty.

Q: What should I do in case of a skin injection hazard?

A: Seek immediate medical treatment if a skin injection occurs
and follow the Pressure Relief Procedure before cleaning or
servicing the equipment.

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Repair

ProConnect Endurance

Displacement Pump

334599N

EN

For repair of ProConnect Endurance Displacement Pump. For professional use only.

Models: 17C487, 17C488, 17C489, 17C721, 17M992, 24Z731, 19Y298, 19B732, 19D873, 2002382
Important Safety Instructions
Read all warnings and instructions in this manual and related manuals. Be familiar with the controls and the proper usage of the equipment. Save these instructions.

Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.

Contents
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pump Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Disassemble Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Assemble Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Pump Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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334599N

General Warnings
General Warnings
The following warnings apply throughout this manual. Read, understand, and follow the warnings before using this equipment. Failure to follow these warnings can result in serious injury.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
· Do not spray flammable or combustible materials near an open flame or sources of
ignition such as cigarettes, motors, and electrical equipment.
· Paint or solvent flowing through the equipment is able to result in static electricity.
Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.
· Verify that all containers and collection systems are grounded to prevent static
discharge. Do not use pail liners unless they are anti static or conductive.
· Connect to a grounded outlet and use grounded extensions cords. Do not use a
3-to-2 adapter.
· Do not use a paint or a solvent containing halogenated hydrocarbons. · Do not spray flammable or combustible liquids in a confined area. · Keep spray area well-ventilated. Keep a good supply of fresh air moving through the
area.
· Sprayer generates sparks. Keep pump assembly in a well ventilated area at least 20
feet (6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.
· Do not smoke in the spray area or spray where sparks or flame is present. · Do not operate light switches, engines, or similar spark producing products in the
spray area.
· Keep area clean and free of paint or solvent containers, rags, and other flammable
materials.
· Know the contents of the paints and solvents being sprayed. Read all Safety Data
Sheets (SDS) and container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s safety instructions.
· Fire extinguisher equipment shall be present and working.

334599N

3

General Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.
· Do not aim the gun at, or spray any person or animal. · Keep hands and other body parts away from the discharge. For example, do not try
to stop leaks with any part of the body.
· Always use the nozzle tip guard. Do not spray without nozzle tip guard in place. · Use Graco nozzle tips. · Use caution when cleaning and changing nozzle tips. In the case where the nozzle
tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.
· Equipment maintains pressure after power is shut off. Do not leave the equipment
energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.
· Check hoses and parts for signs of damage. Replace any damaged hoses or parts. · This system is capable of producing 3300 psi. Use Graco replacement parts or
accessories that are rated a minimum of 3300 psi.
· Always engage the trigger lock when not spraying. Verify the trigger lock is
functioning properly.
· Verify that all connections are secure before operating the unit. · Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with
the controls.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
· Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents.
· Do not use chlorine bleach. · Many other fluids may contain chemicals that can react with aluminum. Contact your
material supplier for compatibility.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
· Read SDSs to know the specific hazards of the fluids you are using. · Store hazardous fluid in approved containers, and dispose of it according to
applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:
· Protective eye wear, and hearing protection. · Respirators, protective clothing, and gloves as recommended by the fluid and
solvent manufacturer.

4

334599N

Pressure Relief
Trigger Lock
Always engage the trigger lock when sprayer is stopped to prevent the gun from being triggered accidentally by hand or if dropped or bumped.

Pressure Relief
Pressure Relief Procedure

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.
1. Engage the trigger lock.

LineLazer ES 1000

LineLazer ES 1000

334599N

5

Pressure Relief
2. Turn the ON/OFF switch to OFF position. Wait 7 seconds for power to dissipate.

6. Turn pressure control to the lowest setting. Disengage trigger lock.

ti24852a
3. Unplug power cord or shut engine off. For LineLazer ES 1000, unplug power cord and disconnect battery.

4. Engage the trigger lock. 5. Remove tip guard.

ti24853a

LineLazer ES 1000

6

334599N

7. Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure.

Pressure Relief
8. Engage the trigger lock.

ti24585a

LineLazer ES 1000

9. Open any fluid drain valves in system. Leave drain valves open until ready to spray again.

334599N

ti24608a
7

Pump Removal Pump Removal
Pump removal includes disconnecting the fluid inlet and outlet and removing the pump. 1. Use a hammer to loosen pump retaining
nut.

4. Disconnect outlet hose and suction hose from pump.

ti27248a
2. Turn pump retaining nut to free pump rod cover.

5. Slide pump out of the drive housing.

ti27249a
3. Swing pump rod cover open.

ti27252a

ti27250a
8

334599N

Repair
Disassemble Pump
1. Remove packing nut and throat adjustment spacer. Retaining nuts are not removable and not sold separately.

Repair
3. Dissemble intake valve. Clean and inspect. O-ring may require a pick for removal. NOTICE
If using a pick to remove the O-ring use care to avoid damage to the machined surfaces.

2. Unscrew cylinder from intake valve.

4. Tap piston rod out of cylinder with a hammer or flip over and tap piston rod out against a bench.

334599N

ti24875a
9

Repair
5. For Model 19Y298 Only: Remove piston rod from sleeve, or remove sleeve from cylinder if only rod was removed in previous step. Ensure o-ring inside cylinder is removed.

7. Clean and inspect parts. The piston has a special thread locking/sealing patch. Apply thread sealant to the threads, if needed.

6. Unscrew piston valve from piston rod.

ti24876a

Do not clean or wipe the piston valve threads. Cleaning the piston valve threads could destroy the special sealing patch and cause the piston valve to come loose during operation, causing a pump burst and possible serious bodily injury.

ti24877a

10

334599N

8. Remove and discard throat packing and glands from the cylinder.

Repair
Assemble Pump
1. Soak leather packings in SAE 30W oil for one hour before assembly.

ti24880a
334599N

ti24890a

Leather Packings
Leather Packings

ti24893a
11

Repair
2. Install ball in piston rod. If thread sealant is applied to piston valve threads, ensure that none gets on the ball.

4. Assemble leather throat packings soaked earlier.

Leather Packings

ti24891a
3. Torque to 27 ± 3 ft-lb (37 ± 4 N·m).

ti24893a
5. Loosely install packing nut with o-ring onto cylinder.

ti24892a

ti24894

12

334599N

6. Apply liberal amounts of grease or oil to piston packings.

Repair
8. For Models 19Y298, 2002382 Only: Slide piston assembly (with force) into bottom of sleeve.

ti24895a
7. Grease top inch or two of piston rod that will go through the cylinder throat packings. Gently guide displacement rod up through throat packings. Tap bottom of piston valve as necessary with a leather or plastic hammer.

9. For Model 19Y298 Only: Grease top inch or two of piston rod that will go through the cylinder throat packings.

ti24896a

334599N

13

Repair
10. For Model 19Y298, 2002382 Only: Grease o-rings (231 and 219) and place on sleeve (232). Slide sleeve/piston rod assembly into bottom of cylinder. Replace o-ring (230) if desired.

12. Clean seat thoroughly. Reassemble intake valve with a seat, ball, and new o-ring. Seat may be flipped over and used on other side.

11. Grease o-ring and place on outside diameter ring groove.

13. Torque to 135 ± 7 ft-lb (183 ± 9 N·m)

ti24897a
14

334599N

14. Install o-ring onto packing nut. Torque to 75 ± 5 in-lb (8.5 ± 0.5 N·m) or additional 1/2 turn from hand tight.

15. Storage

Repair

ti24901a ti24900a

334599N

15

Repair
Throat Packing Adjustment
This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashed fluid and moving parts, follow the Pressure Relief Procedure whenever sprayer is stopped and before sprayer is cleaned or checked, and before equipment is serviced. When pump packings begin to leak after much use, perform Pressure Relief Procedure, page 5 and tighten packing nut down until leakage stops or lessens. This allows approximately 100 gallons of additional operation before a repacking is required. Packing nut can be tightened without o-ring removal.
ti24988a

16

334599N

Pump Installation
Pump installation includes securing the pump and connecting to the fluid inlet and outlet. 1. Connect outlet hose to pump.

Pump Installation
4. Close pump rod cover. Make certain that it is flush against drive housing.

ti24086a
2. Move pump displacement rod up or down until it slides into the connecting rod when the pump is slid into the drive housing.

ti24087a
5. Use both hands to tighten pump retaining nut.

ti24085b
3. Slide pump all the way into drive housing.

ti24088a
6. Use a hammer to turn pump retaining nut an additional 1/8 to 1/6th turn or 45° to 60°.

1/8 – 1/6

ti25139a

7. Install suction hose.

ti24089a

334599N

ti24090a
17

Parts
Parts
Models 17C487, 17C488, 17C489, 17C721, 17M992, 24Z731, 19D873

18

334599N

Parts

Parts List

Models 17C487, 17C488, 17C489, 17C721, 17M992, 24Z731, 19D873

Ref. Part Description

Qty.

201

ROD, displacement,

1

includes 212

24W617 Models: 17C487,

17C488, 17C489,

17C721, 17M992,

24Z731

2004762 Model: 19D873

202* 180656 BUTTON, plug

1

203 193047 NUT, packing

1

204* 176757 GLAND, female, throat 1

205* 176754 GLAND, male throat

1

206

CYLINDER, pump

1

includes 219, 229

24W619 Models: 17C487,

17C488, 17C489,

17C721, 17M992,

24Z731

2004756 Model: 19D873

207* 105444 BALL, sst, 0.3125 in. 1

208* 195129 GLAND, male piston

1

209* 180073 GLAND, female, pis- 1

ton

211* 15G234 GUIDE, piston

1

212 239937 VALVE, piston

1

(included with 201)

213 15C011 GUIDE, ball

1

215 246429 KIT, seat, carbide

1

includes 213, 217 and

218

216

VALVE, intake housing 1

Ref. Part Description

Qty.

15B611 Models: 17C487,

17C488, 17C489,

17C721, 17M992,

24Z731

19D287 Models: 19D873

217* 15B112 PACKING, o-ring

1

(0.941 in. OD)

218* 105445 BALL, sst, 0.5000 in. 1

219* 17V093 PACKING, o-ring

1

220* 160516 O-RING

1

221* 176755 V-PACKING, leather,

2

throat

222* 192710 V-PACKING, throat,

3

V-MaxTM

UHMWPE, blue

223* 176749 V-PACKING, leather,

2

piston

224* 192712 V-PACKING, piston,

3

V-MaxTM

UHMWPE, blue 225 17C231 FITTING, pump, QD, 1

1/4 npt Models: 17C487,

17C488, 17C489,

17C721

162453 FITTING, 1/4 npt

1

Model 17M992

229 NUTS, retaining, not sold separately

• – Also included in Kit 18B260 (formerly part number 244194) – Also included in Kit 246429

334599N

19

Parts
Parts
Model 19Y298, 19B732, 2002382

20

334599N

Parts

Parts List

Models 19Y298, 19B732, 2002382

Ref. Part Description

Qty.

201

ROD, displacement

1

19Y268 Models: 19Y298,

19B732

2004764 Model: 2002382

202* 180656 BUTTON, plug

1

203 193047 NUT, packing

1

204* 176757 GLAND, female, throat 1

205* 176754 GLAND, male throat

1

206

CYLINDER, pump

1

includes 219, 229

19Y267 Models: 19Y298,

19B732

2004763 Model: 2002382

207* 105444 BALL, sst, 0.3125 in. 1

208* 195129 GLAND, male piston

1

209* 180073 GLAND, female, piston 1

211* 15G234 GUIDE, piston

1

212 239937 VALVE, piston

1

213 192624 GUIDE, ball

1

215 239922 KIT, seat, carbide

1

includes 213, 217 and

218

216 15C785 VALVE, intake housing 1

217* 107079 PACKING, o-ring

1

(0.941 in. OD)

218* 105445 BALL, sst, 0.5000 in. 1

219* 17V093 PACKING, o-ring

1

Ref. 220 221 222
223 224*
225
229 230 231 232

Part Description

Qty.

160516 O-RING

1

176755 V-PACKING, leather,

2

throat

192710 V-PACKING, throat,

3

V-MaxTM

UHMWPE, blue

176749 V-PACKING, leather,

2

piston

192712 V-PACKING, piston,

3

V-MaxTM

UHMWPE, blue

17C231 FITTING, pump, QD,

1

1/4 npt

Models 19Y298

162453 FITTING, 1/4 npt

1

Model 19B732

NUTS, retaining, not sold separately

156593 O-RING, cylinder

1

108526 O-RING, sleeve

1

19Y269 SLEEVE

1

• – Also included in Kit 18B260 (formerly part number 244194) – Also included in Kit 239922

334599N

21

Technical Specifications

Technical Specifications

PC Displacement Pump

US

Metric

Maximum fluid working pressure 3300 psi

228 bar, 22.8 MPa

Inlet/Outlet Sizes

Fluid inlet size

1.0 in. diameter

Fluid outlet size

1/4 in.

Wetted materials on all models

stainless steel, PTFE, leather, nylon, zinc-plated and nickel-plated carbon steel, tungsten carbide, chrome plating, UHMWPE, acetal, polyethylene, nylon

California Proposition 65

CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm ­
www.P65warnings.ca.gov.

22

334599N

Graco Standard Warranty
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

334599N

23

Graco Information
For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 334599 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES · P.O. BOX 1441 · MINNEAPOLIS MN 55440-1441 · USA Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com Revision N, April 2024

References

• P65warnings.ca.gov

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