LUX POWER TEK LSP series Photovoltaic Energy Storage Converters User Manual
- August 9, 2024
- LUX POWER TEK
Table of Contents
LSP series Photovoltaic Energy Storage Converters
Product Information
Specifications:
- Model: LSP 100K Hybrid
- Manufacturer: Shenzhen Lux Power Technology Co., Ltd.
- System Solution: Photovoltaic Energy Storage Converter
- Size and Weight: Refer to manual for detailed dimensions
Product Usage Instructions
1. Unboxing:
Follow the steps outlined in the manual for unboxing inspection
and recognition of the converter.
2. Installation:
Ensure basic installation requirements are met, select an
appropriate location, and use the provided wall mounting bracket
for installation. Follow the instructions for secure
installation.
3. Connection:
Connect the converter following the terminal introduction and
wiring overview provided in the manual. Pay special attention to
safety cautions during the process.
4. Operation Guide:
Before trial run, inspect the system thoroughly. Familiarize
yourself with different working modes including standby, default
operating, fault, programming, and turn off modes. Follow the trial
run steps as outlined in the manual.
5. Start-up and Shut Down:
Learn how to start up and shut down the converter correctly to
ensure smooth operation.
6. Troubleshooting & Maintenance:
Refer to the troubleshooting section in case of any issues.
Perform regular maintenance as recommended in the manual to keep
the converter in optimal condition.
FAQ
Q: Where can I download the monitor app for the converter?
A: The monitor app can be downloaded for Android and iOS
devices. Visit the respective app stores on your device to
download.
Version:EN-UM-1.0-01
USER MANUAL
DC converter Standard Model: LSP 100K Hybrid
Monitor APP Download
Android
IOS
CONTENTS
1 About This Manual 2 Safety
2.1 Symbol Explanation 2.2 Safety Instruction
3 Brief Introduction
3.1 System Solution 3.2 Working Principle 3.3 Converter Appearance 3.4 Size
and Weight 3.5 Storage
4 Unboxing
4.1 Unboxing Inspection 4.2 Recognition Converter
5 Installation
5.1 Basic Installation Requirement 5.2 Select Location 5.3 Size of Wall
Mounting Bracket
5.3.1 Transport By Lifting 5.3.2 Transport By Manual Labor
5.4 Install the Converter
6 Connection
6.1 Safety Caution 6.2 Terminal Introduction 6.3 Overview of Wiring
01
6.4 Protective Earth Connection
14
6.5 PV out Connection
16
01
6.6 PV Connection
18
01
6.7 Battery power line Connection
19
02
6.8 Battery Communication Cable Connection
20
04
6.9 Meter Connection Reserved
21
04
6.10 Parallel Communication Connection Reserved
21
04
6.11 Wireless Communication Module Connection
22
05
7 Operation Guide
23
06
7.1
Inspection Before Trial Run
23
06
7.2
Working Mode Introduction
23
07
7.2.1 Standby Mode
23
07
7.2.2 Default Operating Mode
23
07
7.2.3 Fault Mode
23
7.2.4 Programming Mode
24
08
7.2.5 Turn off Mode
24
08
7.3 Trial Run Steps
24
09
7.4 LCD Menu Structure Overview
24
10
7.4.1 Home Page
25
10
7.4.2 Operation Information
26
11
7.4.3 Fault Record
27
11
7.4.4 Settings Guidance
27
13
7.5
Monitor System
30
13
8 Start-up and shut down the Converter
31
13
8.1
Start up the Converter
31
14
8.2
Shot down the Converter
31
9 Troubleshooting & Maintenance
9.1 Troubleshooting
9.1.1 Introduction to LED Displays
9.2 Maintenance
9.2.1
Regular Maintenance And Recommended Maintenance Cycle
9.2.1 Fan Maintenance
10 Product Specification 11 Appendix
11.1 Quality Warranty 11.2 Contact Information
1. About This Manual
32 This manual will provide detailed product information and installation instructions for users who
use the LSP series of photovoltaic energy storage converters (hereinafter referred to as converter)
34
of Shenzhen Lux power Technology Co., Ltd. (hereinafter referred to as LUX). Please read this manual
34
carefully before using this product, and keep it in a place where it is easy to obtain.
34
The content of the manual will be continuously updated and revised, but it is inevitable that there
will be slight discrepancies or errors with the actual product. Users should refer to the actual product
purchased, and download the latest version of the manual through www.luxpowertek.com or through
35
sales channels.
35
2. Safety
38
2.1 Symbol Explanation
39
39
Symbols in This Manual
39
The general information and safety instruction is highlighted with following symbols in this manual:
“Danger” indicates a hazardous situation which, if not avoided, will result in death or serious injury.
“Warning” indicates a hazardous situation which, if not avoided, could result in death or serious injury.
“Caution” indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
“Notice” provides tips that are valuable for the optimal operation of your products.
Symbols on Inverter Label
Following list shows the meaning of all the safety symbols on inverter type
label:
Beware of hot surface.
Danger of high voltage.
The converter can be hot Danger to life due to the
during operating, avoid high voltages in the
contact during operating. converter
Risk of electric shock.
Observe enclosed documentation.
Danger of high voltage. Residual voltage in the Converter need 5min to discharge, wait 5min before operation.
01
2.2 Safety Instruction
General Safety Instructions
The converter has been designed and tested strictly according to international
safety regulations. Read all safety instructions carefully prior to any work
and observe them at all times when working on or with the converter. The
operator must be qualified personnel and the installation must be capable with
relevant national or international standards or regulations. Incorrect
operation or work may cause:
– injury or death to the operator or a third party; or – damage to the
inverter and other properties belonging to the operator or a third party.
Important Safety Notifications
There are many safety issues need to be carefully notified before, during and
after the installation, and also in future operation and maintenance,
following is important safety notifications to operator, owner and user of
this product in appropriate usage.
Dangers of High Voltages and Large Current
Beware of high PV voltage. Please turn-off the DC switch of PV Panel output
before and during the installation to avoid electric shock. Beware of large
current of the battery output. Please turn-off the battery module before and
during the installation to avoid electric shock. Do not open the converter
when it’s working to avoid electric shock and damages from live voltage and
current from the system. Do not operate the converter when it’s working, only
the LCD and buttons can be touched in limited cases by qualified personnel,
other parts of the converter can be touched when the converter is under a safe
state(e.g. fully shut-down). Do not connect or disconnect any connections (PV,
battery, grid, communication etc.) of the converter when it’s working. Make
sure the converter is well grounding, an operator should make sure itself is
good protected by reasonable and professional insulation measurements (e.g.
personal protective equipment (PPE)). Inspect relevant existed wiring on-site
of the installation is under good condition before installation, operation or
maintenance. Inspect the connections are good between converter and PV,
battery and grid during installation to prevent damages or injuries caused by
bad connections.
Avoid misoperation and Inappropriate Usage
All the work of this product (system design, installation, operation, setting
and configuration, maintenance etc. must be carried out by qualified personnel
as required. All connections must be in accordance with local and national
regulations and standards. All the warning table or nameplate on the converter
must be clearly visible and must not be removed, covered or pasted. The
installation should choose a right position and location as required in this
manual with consideration to safety of users’ in future operation. Please keep
the children away from touching or misoperation the cnverter and relevant
system. Beware of burning hurt, the converter and some parts of the system
could be hot when working, please do not touch the inverter surface or most of
the parts when they are working. During converter working states, only the LCD
and buttons could be touched.
Only qualified personnel can change the converter settings. There might be
possible damage to health as a result of the effects of radiation, do not stay
closer than 20cm to the converter for long time.
Please carefully read this manual before any work carried out on this
converter, after the installation, please keep this manual carefully stored
and easy to access at any time. The qualified personnel should have had
training in the installation and commissioning of the electrical system as
well as dealing with hazards, also they should have the knowledge of the
manual and other related documents. As the installer or operator they are
required to be familiar with local regulations and directives.
02
03
3. Brief Introduction
3.1 System Solution
LSP100K is a PV energy storage converter, which is an important part of the
photovoltaic energy storage station, This product and relevant system is
suitable for following system applications (system diagram):
3.3 Converter Appearance
BC D E
F
G
Name A B
Description PV String Array PV Energy Storage Converter
Remark Mono silicon, poly silicon, thin film battery without grounded LSP100K
C
Grid-tied Solar Inverter
D
Grid Transformer
Such as SG100CX SUN2000 etc.
Converting the output voltage of the inverter to meet the requirements of the
grid
E
Grid
F
Battery
Grid supported by inverter Zerata Battery etc.
3.2 Working principle
The working principle of LSP100K is as follows: 1. DC current generated by PV
string array will be input to the LSP100K 2. The LSP100K converter will store
the excess DC Power in the battery, or withdraw energy from the
battery and input to the PV output port according to the instruction. 3. The
PV out port of LSP100K input the energy from the PV string or the battery
energy or the sum of
the two parts to the photovoltaic inverter by simulating the curve of the
solar cell. 4. The PV inverter converts the DC power to AC power. 5. Output
voltage of the AC power is transformed by the transformer to meet the
requirements of the grid. 04
I H
A J
K
Name A B C D E F
Description LCD Communication Module Port Battery Wiring Terminal Others Communication Port PV SWITCH PV Input Wiring Area
Name G H I J
K
Description PV Output Wiring Area Outlet Of Cooling Air Hanging Loop Fan
Bracket
Lifted Ring And Screw Holes Of Installation Handgrip
05
3.4 Size And Weight
1015 mm
310 mm 206 mm
665 mm
Model:
Size (LWH)
LSP100K 1015(665+64)310mm
Weight: 120KG
3.5 Storage
1. The converter is best stored in the original packaging bag and placed in a
ventilated and dry place 2. The storage temperature range is: -25~60, and the
storage humidity is 0~95%. 3. If there are many converters that need to be
stacked for storage, the number of layers stored with packaging cannot exceed
the “stacking layer limit” marked on the outer box. 4. The packing box cannot
be tilted or turned upside down
06
4. Unboxing
4.1 Unboxing Inspection
1. Before opening the inverter package, please check whether the outer
package is damaged. 2. After unboxing, please check whether the converter is
damaged or lack of accessories. If there is
damage or lack of accessories, please contact the manufacturer
Converter X1
User Manual X1
Communication Port Cover X1
Battery Cover X1 PV Terminal X72
Rj45 Terminal X4
Cross Head Screw X13
PV Connector X72(+/-)
Waterproof plug X36(-)
Wall-mounted Bracket X1
Expansion Screw and Tube X8
Metal rings X4
4G Module X1
Waterproof plug X36(+)
4.2 Recognition Converter
The nameplate is pasted on the side of the converter. The nameplate provides
the model information of the converter and the most important parameters and
certification marks, etc.
Refer to the given picture
DC/DC Converter
Model Max.input power Max. input votlage Input nominal votlage Input voltage range Start voltage Max. short current per MPPT Max. current pre MPPT input Number of MPPT tracks Number of input strings Output rated power
LSP-100K Converter 200kW 1100V 630V
300-1000V 330V 40A 26A 12 24
100kW
Normal output voltage
630V
Output voltage range
500~1000V
Max output current
20A
Output strings
12
Output tracks
12
Battery type
Lead-acid/Lithium
MAX charge and discharge power
100kW
Voltage range
300~700V
Max.charge and discharge current
200A
Max.charge and discharge efficiency
98.5%
Operating ambient temperature range
-25···60
Ingress protection
IP65(Outdoor use)
Protective class
Over voltage category
5min
Please reconfirm whether the inverter model and specifications meet the requirements. 07
5. Installation
5.1 Basic Installation Requirement
1. The wall where the converter is installed must be sturdy and able to bear
the weight of the converter for a long time (for weight data, please refer to
section 3.4)
2. The installation site needs to meet the size of the converter. When
installing on a wall, it needs to avoid the water and electricity wiring in
the wall.
3. Do not install the converter on a building made of flammable or heat-
resistant materials. 4. The protection level of the machine is IP65, and it
can be installed indoors and outdoors. Please refer
to the chapter for specific installation requirements. 5. The environment
temperature for installing the converter should be between -25~60, and the
humidity should be between 0~95%. 6. The installation location should be
convenient for electrical connection, operation and maintenance. 7. It is very
important to ensure smooth ventilation and heat dissipation of the converter.
Please install
the converter in a ventilated environment. 8. The converter should be
installed at a location greater than 30m away from third-party wireless
communication facilities and living environment and away from strong
electromagnetic signals. 9. The converter can be installed on a vertical or
backward inclined plane or placed flat on a bracket at
least 1m above the ground, please refer to the following figure:
5.2 Select Location
The LSP100K are designed as IP65 devices with a capability to be installed in
both outdoor and indoor conditions. However, selecting an optimal installation
location is highly recommended to increase the safety, performance and
lifespan of the Converter.
Suggestions and Requirements
1. Although the converter is IP65 rated, it can extend the service life of
the machine by avoiding the converter from being exposed to rain and snow, as
shown in the figure below:
+ 6 0
Maximum ambient temperature
– 2 5
Minimum ambient temperature
Relative humidity
100% (No condensation)
0~90
90
1M
90
10. In order to ensure the normal operation of the machine and the
convenience of personnel operation, please pay attention to provide enough
clearance for the converter, please refer to the following figure:
1M
1M
1m
1m
2. Install multiple converters on the same plane, and the installation
distance parameters between the converters are shown in below: 1m
90
1M
1m
1M
11. Do not install the converter where children can reach.
08
09
3. Do not install the converter in a closed and small space, as shown in the
picture below:
5.3 Transportation
The converter needs to be transported to the selected installation site before
installation. When transporting the converter, you can choose to transport it
manually or by lifting according to the site conditions.
5.3.1 Transport By Lifting
a) As shown in the picture below, lock the lifting rings in the four positions
of the converter, and then use the rope to pass through the four lifting rings
and fasten the binding.
b) Use lifting equipment to lift the converter 100mm off the ground and then
pause, check the tightness of the lifting ring and rope. After confirming that
the connection is secure, lift the converter smoothly to the destination.
5.3.2 Transport By Manual Labor
1. As shown in the picture below, 4~6 people respectively extend their hands
into the package, lift the converter out of the package, and then retract the
carrying handle (optional) into the hole to manually lift the converter to the
installation position.
2. When transporting the converter, please keep the balance of the converter.
Notice
a. The front and bottom are marked on the packing box. b. During manual
transport, the machine is heavier, so you need to pay attention and check if
the human force can bear the weight.
5.4 Install the Converter
The Converter is wall-mounted installed , steps shows below
86
872
86
175
165
10
11
The inverter is wall-mounted installed , steps shows below: Step1.Install the
wall mount bracket. Use the wall mount bracket as a template, drill holes on
the wall according to the position of the screw holes on the wall mount
bracket, and insert expansion bolts.
Step2. Fix the wall mount bracket to the wall with screws.
Step3. Use the hoisting rope (need to meet the load-bearing requirements of
this product), go through the top hoisting hole of the converter, and lift the
machine and place it on the wall mount bracket.
5 6
12
6. Connection
6.1 Safety Caution
During electrical operation, professionals must wear protective equipment. 1.
There may be high voltage in the converter! 2. The PV strings will generate
dangerous voltage while exposing to the sunlight.
3. Do not close the circuit breaker before completing the electrical
connection. 4. Before making electrical connections, make sure that all cables
are not live.
1. Any improper operation during the wiring process may cause equipment
damage or personal injury or death.
2. The wiring operation must and only allow professional and technical
personnel to complete. 3. The cables used in the photovoltaic power generation
system must be firmly connected, intact, well
insulated and of appropriate specifications.
1. The wiring process must follow the relevant safety instructions of the PV
string. 2. All electrical installations must comply with the electrical
standards of the country/region
where the installation is located.
6.2 Terminal Introduction
FB
A
BC
E
D G
Code A B C D E F G
Name PV String Input Terminal
PV switch
DC Output Terminal Battery Terminal Communication Terminal
Monitoring Port
Secondary Ground Terminal
Silk Screen PV INPUT DC SWITCH PV OUTPUT BAT+/BAT-
WIFI 485CAN/METER/ PARALLEL
Remark
MC4 PV Connector LSP100K is equipped with 24 pairs of terminals
PV switch,used to switch on/off of PV input
MC4 PV Connector LSP100K is equipped with 12 pairs of terminals
For battery wiring
For RS485, CAN communication and other wiring use. For RS485, CAN
communication and other wiring use.
It is used for reliable grounding of the converter
13
6.3 Overview Of Wiring
The connection of the converter to the PV energy storage system includes:
secondary ground connection, PV string connection, battery connection and PV
inverter connection. The system wiring diagram is as follows:
Take care to prevent rain at the grounding wire terminal joint, and do not expose it to the air directly. When locking the housing ground screw, the torque is 60kgf.cm.
G
meter
H
According to the actual application scenario, please prepare the corresponding cable by yourself
Code 1
Electrical Name Protective Ground Cable
Type
Single multi-core yellow-green wire
Conductor Crosssectional Area
Copper wire (35~50mm²)
2
PV Input Cable
Single multi-core copper wire Copper wire (4~6mm²)
3
PV Output Cable
Single multi-core copper wire Copper wire (4~6mm²)
4
Battery Power Connection Cable Single multi-core copper wire Copper wire (60-95mm²)
CAT-5 Ethernet cable (RJ45)
5
Battery Communication Cable
Outdoor shielded twisted pair
6
Wireless Monitoring
WiFi/GPRS/4G
No cables required
6.4 Protective Earth Connection
If the PV inverter in the system is transformerless and the system is
connected to the grid without an isolation transformer, the positive and
negative poles of the PV string must not be grounded, otherwise the system
will not operate normally.
Before connecting the PV string, PV inverter, battery and communication,
please make a protective ground connection.
In the PV power generation system, all non-current-carrying metal parts and
equipment enclosures need to be grounded. The PE cables of the converter and
the PV inverter and the metal frame of the PV array need to be connected to
the same ground to achieve equipotential connection. 14
According to the relevant provisions of IEC61643-32, it is necessary to ensure
the implementation of lightning protection measure for PV systems
1. Generally, it is recommended to install lightning protection devices (such
as lightning rods/ lightning strips and down conductors) to prevent lightning
from directly hitting the PV array. 2. Lightning protection devices and down
conductors should maintain a safe distance from the related equipment in the
photovoltaic system (including PV strings, converters, inverters, cables, and
power distribution equipment). 2.1 The recommended value of S: According to
the roof of a general 5-story building (approximately 15m), 2.5m is sufficient
for S. This distance can be simplified and calculated according to the inverse
relationship between the height of the floor. 2.1.1 When the safety distance S
is met: As shown in the picture, positions 1 and 3 should be equipped with
lightning protection modules. Normally, it is recommended that position 1
pretend to be type II, and position 3 pretend to be TYPE1; 2.1.2 When the
safety distance S is not met: In addition to position 3, type I lightning
protection modules should be installed in picture 1, 2, and 4;
15
3. The lightning down conductor and the equipment grounding wire eventually converge at a general grounding point, but the two cannot share wires. That is, the equipment grounding wire should be pulled separately, and the wire diameter requirement is> 6mm2 under the condition of meeting the safety spacing distance S;
Lightning protection measures for PV systems should be implemented in accordance with the corresponding national standards and IEC standards, otherwise it may cause cumulative damage to PV devices such as components, converters, inverters, and power distribution facilities. In this case, the company does not carry out quality assurance and assumes any responsibility.
6.5 PV out Connection
Cable Requirement:
Cross-section 4-6 mm²
Cable Diameter 2.5-4 mm
Max Voltage 1000 V
1. Please use the connecting terminals provided with the converter and other types of terminals may cause poor contact and cause fire. 2. Before wiring, please make sure that the converter is off and there is no residual voltage at the PV output port 3. Before wiring, please make sure that the PV inverter is in the shutdown state and the PV switch of the PV inverter is also in the off state. 4. Please do not connect all PVout output wires together and then connect to the inverter.
The wiring steps are as follows:
1. Strip the cable insulation layer and cover the cold-pressed terminal
8-10mm
8-10mm
4. Tighten the sealing nut
2. Use crimping pliers to crimp the terminal to ensure that the cable cannot
be pulled out after crimping
3. Assemble the cables into the positive and negative connection terminal
shells to ensure a firm connection
5. Confirm that there is no voltage at the output port of the converter
6. Insert one end of the converter into the PV terminal corresponding to the PV output wiring area of the converter
DCDC Converter
Inverter
5. Please put a waterproof rubber plug on the unconnected PVout terminal
waterproof
16
17
6.6 PV Connection
The PV connection of LSP100K is the same to traditional on-grid solar inverter
(string inverter).
Before connection the PV, please use the multi-meter to measure the PV array
voltage to verify if PV array is working normally, if not, please fix the PV
array to normally working states before connection. When your PV panel ambient
temperature could possibly be lower than 0, then please check the PV array
voltage up ceiling and if you are not sure please ask your system or panel
provider for further assistance. As when temperature is extremely low the PV
panel voltage will increase by a certain percentage.
Turn off or disconnect the PV switch (DC switch). Then keep this switch always
open during the connection.
Please connect the PV panels of each string to the LSP100K machine separately.
It is strictly forbidden to connect all the PV strings together and then
connect them to each input of the LSP100K separately.
Each MPPT tracker of LSP100K can connect two PV strings.
Cable Requirement:
Cross-section 4 – 6 mm2
Cable Diameter 2.5-4mm
Minimum Voltage 1000V
1. Strip the cable insulation layer and
cover the cold-pressed terminal
8-10mm
8-10mm
2. Use crimping pliers to crimp the terminal to ensure that the cable cannot be pulled out after crimping
5. Check the polarity of the PV string cables and ensure that the highest voltage does not exceed 1000V
6.7 Battery power line Connection
This part in this manual only describe the battery connection on Converter side, should you need more detailed information regarding the battery connection on battery side please refer to the manual of the battery.
Cable Requirement:
Cross-section
70 – 90 mm2
Make sure that the converter is powered off and there is no residual voltage
at the battery interface. If the battery side line is connected, make sure
that the battery is off.
When the battery is charging and discharging, the current is big, please be
sure to tighten the connection screws.
Note that if there is a switch connected between the converter and the
battery, make sure that the switch is in the off state.
Please note that there is a large current from the battery to the converter,
so it is recommended that the installation distance is not too far.
1. Unscrew the terminal head of the waterproof cover and pass the battery cable through the waterproof head and waterproof cover
2. Strip the insulation of the cable, Install heat shrink tubing and OT/DT terminal
3. Press the DT terminal sleeve wire barrel with hydraulic pliers to ensure that the wire and the terminal are firmly connected
4. Use a heat gun to fix the heat shrink tube
3. Assemble the cables into the positive and negative connection terminal
shells to ensure a firm connection
4. Tighten the sealing nut
6. Confirm that all DC switches are in the “OFF” state, and then insert the PV connector into the PV terminal corresponding to the PV input wiring area of the converter
5. Fix the cables to the corresponding terminals according to the positive and negative polarities of the battery side (be sure to connect according to the correct polarity, reverse connection will cause damage to the converter and battery)
6. Tighten the sealing nut of the waterproof head
18
19
6.8
Battery Communication Cable Connection
The battery usually comes with a network cable, please use the battery’s own
network cable for connection first If you need to replace the network cable,
please choose a 568B type of CAT5 or above network cable.
1. Unscrew the terminal head of the waterproof cover of the communication cable and pass the battery communication cable through the waterproof head and the waterproof cover
2. Pin 3 is connected to CAN L, and pin 4 is connected to CANH (Note: this line sequence is the line sequence of the converter side, please refer to the battery specification for the line sequence of the battery side)
RJ45
Pin 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
3. Insert the crystal head into the corresponding 4. Install the waterproof cover and tighten the
connection port of the converter
waterproof nut
6.9 Meter Connection Reserved
The LSP100K reserves the meter access port, which can be connected to the
LSP100K through RS485, so that the LSP100k can obtain the power information on
the grid side.
If you need to obtain grid-side information through LSP100K monitoring, please
contact LUX to obtain electricity meters and update machine program
information. For meter connection, please use a straight-through network cable
above CAT5 to connect to the converter.
The communication port for communicate with meter or CT clamp is as below:
Rj45 Terminal Configuration of Meter/CT Communication
Pin 1 2 3 4 5 6 7 8
Pin Function Description
/
5/6
Reserved
CTN
CTP
6.10 Parallel Communication Connection Reserved
The LSP100K reserves the solar radiation tester access port, which can be
connected to the LSP100K through RS485, so that the LSP100k can obtain the
sunlight intensity information. If you need to obtain solar radiation
information through LSP100K, please contact LUX to obtain the recommended
radiation tester and update the machine program information. To connect the
radiation tester, please use a straight-through network cable above CAT5 to
connect to the converter.
11
1 3
0
00
1 3
0
00
1 3
0
11
1 3
0
No.1
No.2
No.n-1
Parallel line1
Parallel line2
4
4
Parallel line(n to 1)
The max parallel quantity is 10, so 2<n<10
No.n
Parallel line(n-1 to n)
4
4
20
21
7.2.4 Programming Mode
Converter updates the program mode. In the initial stage, the machine will
download the program into the storage unit of the converter, and then enter
the program update state, and the machine will not work in the program update
state.
7.2.5 Turn Off Mode
When the battery is turned off and the sunshine is very weak, the converter
will automatically stop working, and the converter’s display system will also
shut down at this time. At this time, the machine will not consume the energy
of the PV string and battery.
7.3 Trail Running Step
1: Turn on the PV switch of the PV inverter in the system to ensure that the
energy at the PVout output end of the LSP100K can enter the PV inverter. As
shown in picture 6.3 above, the path “3” is turned on. 2: Turn on the PV
switch of the LSP100K to ensure that the energy of the PV string can enter the
LSP100K. As shown in picture 6.3 above, the path “2” is turned on. 3: Finally
turn on the battery connected to the LSP100K to ensure that the energy of the
battery can enter the LSP100K. As shown in picture 6.3 above, the path “4” is
turned on. 4: If there is a DC switch between the battery and the LSP100K, be
sure to turn on the DC switch first, and then turn on the battery. 5: After
all is completed, and waiting for a while, the LSP will automatically enter
the default working mode described in 7.2. Observe the power flow indication
on the LCD and the information indication on each page (see details) Note:
When there is a DC switch between the LSP100K and the lithium battery, make
sure to close the DC switch first, and then turn on the battery, because there
will be a pre-charge process when th
7.4 LCD Menu Structure Overview
LCD Display
Home page Information
Fault Record
Setting 24
PV in PV out BAT Bit Code PV in PV in Err warning Err record Warn record System Device Schedule
Time Address Language Password Normal/Standby PV in type PV out enable Function enable Schedule on/off Setting Tomorrow Today
7.4.1 Home Page
The home page is shown below:
1
Standby
2
!
3
Home page function area description:
Code
Name
1
Converter status
2
Trend Mapds
3
Navigation Column
4
Energy accumulation Column
5
Date And Time
5
2021-11-19 19:51:43 FRI
PV Energy
Charge Energy
Today Yielding
Today Charge
Total Yielding
Total Charge
Import
Consumption
Today Import Total Import
4
Today Usage Total Usage
Explanation
Display the current operating status of the converter, see section 7.2 for
details.
Display information such as PV power generation, charging and discharging
power, and PV inverter power. The arrow between the icons indicates that there
is energy flow between devices, and the direction of the arrow indicates the
direction of energy flow.
Contains “Home”, “Operation Information”, “Fault Records”, and “Settings”
menus
Display the PV power generation, battery discharge energy, the energy sent to
the PV inverter and the total energy consumption?
Display the system date and time of the converter.
25
6.11 Wireless Communication Module Connection
The LSP100K reserves the parallel communication access port, which can be
connected to the LSP100K through CAN, so that the LSP100k can obtain the
information of the parallel information (such as multiple equipment using the
same battery, etc.). For parallel communication connection, please use a
straight-through network cable above CAT5 to connect the converter. If you
need to use parallel communication, please contact LUX to confirm the
information and update the program.
The Wireless Communication Interface Details
Pin 1 & 2 3 & 4
Function Description
Currently LSP100K supports the communication of wifi, 4G, GPRS and other wireless modules.
22
7 Operation Guide
7.1 Inspection Before Trial Run
Code 1
2
3 4 5 6
Inspection Item The converter is installed correctly and firmly Ground wire, PV input wire, PV output wire, battery power wire are all connected correctly and firmly Battery communication cable, WIFI connection is correct The waterproof head and waterproof cover are installed correctly and firmly Cable arrangement is reasonable and protected, no mechanical damage No debris scattered in the installation space, enough space for heat dissipation
7.2 Working Mode Introduction
7.2.1 Standby Mode
In this mode, the machine will not run and is in a waiting state. At this
time, the converter will continue to accept instructions or detect system
parameters, and when conditions permit or settings are changed, the system
will try to enter the working mode state.
7.2.2 Default Operating Mode
The default operating mode of LSP100K is as follows: 1. The PVout output
terminal outputs to the photovoltaic inverter according to the default 12
channels of 100kW, and the PVin input terminal performs MPPT tracking on the
input photovoltaic string and tracks the maximum photovoltaic power generation
energy sent to the battery. 2. When the PV input energy is greater than 100kW
(the default output power of PVout), the excess energy will be stored in the
battery, and the battery capacity will increase.
3. When the energy input by PV is less than 100kW (the default output power
of PVout), the excess energy will be discharged from the battery, and the
capacity of the battery will decrease. 4. As in article 2 above, if it
continues until the battery is fully charged, the system will automatically
reduce the PVin input power to a basic equilibrium state with the PVout output
power, and maintain a power output of 100kW.
5. As in article 3 above, if it continues until the battery discharges, the
system will automatically reduce the PVout output power to slightly less than
the PVin input power to keep the battery from entering a powerdeficient
shutdown state
7.2.3 fault Mode
Converter’s intelligent control system will continuously monitor and adjust
the state of the system. When the converter detects any failure, the alarm or
failure LED indicator lights up or flashes red, and the corresponding failure
information display can be viewed on the LCD.
23
7.4.2 Operation Information
Click
in the navigation column to enter the operation information page, as shown below:
PV in PV out BAT Bit code Debug Other
Operation information description:
Category
Parameter Name
Parameter Description
PV Information
String n voltage String n current
The input voltage value of the n-th string Input current value of the n-th string
String n power
The input power value of the n-th string
PV out Information
Output n voltage Output n current Output n power
Other operating information such as battery
Battery information
Power device and heat sink temperature Fan information
The voltage value of the n-th output Current value of the n-th output
The power value of the n-th output
Battery SOC, voltage, power, current and buckboost power loop current, bus
voltage, BMS upload information data, etc. Power module temperature and input
and output heat sink temperature Speed display of each fan
Bit code
Running internal information
Internal operating data information
Debug Others
Running internal information Machine information
Internal operating data information
Including the model number, serial number and version of firmware.
26
7.4.3 Fault Record
Click
in the navigation Column to enter the operation information page, as shown below:
Err Warning
1
Err Record
2
3
Warn Record
4
5
6
7
8
9
10
Description of fault record information:
Category
Description
Fault/warning Fault Record Warning Record
Real-time display of all warnings and fault messages of the machine.
Display the history record of the fault information, which is convenient to
check the past history data, total xxx pieces
Display the historical record of the warning message, which is convenient for
checking the past historical record data. Total xxx Piece
7.4.4 Settings Guidance
Click
in the navigation column to enter the operation information page, as shown below:
System
1
Device
2
3
Schedule
4
5
6
7
8
9
10
27
Parameter setting description:
Category
System setting
Machine setup Running sequence setting
Description
User can set the system time, address, language, password, total output power
limit and switch on this page
User can set the PVin input mode, PVout output channel switch and the opening
of some machine functions on this page User can set the operating output power
for the next day and view today’s operating output power on this page in units
of half an hour.
System setting In the system setting interface, if you need to enter values, such as time, address, password and output power setting, a number box will pop up, as shown below:
System Device Schedule
Time: Address: Language: PassWord: Output limit(kw) Normal/Standby:
::
7 8 9 ESC 456 123
OK
+/- 0 .
After selecting the corresponding value, click OK, and the number box will be
automatically hidden to complete the value input.
Notice:
1. Some values have a limited maximum range, for example, date and time have
a standard format, and the time is in a 24-hour system. The maximum value of
the address is 255, and the password is four digits. The maximum output power
limit is 100kW.
In the column that are not numeric input, such as the language column,
directly click the “set” button to switch the language. Currently, only
English is available, and there are reserved Chinese, German and Japanese
options. The Normal/standby key is used to force the machine state to switch.
Normal is the normal working state of the machine. When standby is selected,
the machine will automatically enter the standby state.
Machine setup There are three options in the machine setting interface, click on the PVintype option
Pvin Type:
Separated
save?
You can change the PV input tracker mode from 12 independent channels to 2
channels in parallel, that is, PV1, PV2 in parallel, PV3, PV4 in parallel…
6-channel MPPT tracker working mode, in this mode, the user can change The PV
strings are connected in parallel in pairs before being inserted into the
LSP100K system. As far as the number of PV strings is constant and the
installation positions are the same, the number of PV wiring can be reduced.
In the PVoutEn navigation column, click the “set” button to enter the sub-
level menu:
System Device Schedule
Pvin Type:
Separated
save?
PVoutEn: Function:
ON/OFF SET ON/OFF SET
Return
Pvout1:
ON
Pvout2:
ON
Pvout3:
ON
Pvout4:
ON
Pvout5:
ON
Pvout6:
ON
Pvout7: Pvout8: Pvout9: Pvout10: Pvout11: Pvout12:
ON ON ON ON
OFF OFF
The user can choose to turn off certain channels of output, as above, ON means
that the corresponding output is turned on, and OFF means that the
corresponding output is turned off.
The converter outputs according to the default value of 100K (the “output
limit” in the “system” setting column may be adjusted). Normally, 12 channels
output 100k. If PVout11 and PVout12 are turned off, if the current of each
channel does not reach the maximum output current, It is still possible to
keep the default 100K (or set the adjusted value) output. If each current
reaches the maximum value, the output power may be lower than 100K. Click
“return” to return to the previous menu.
In the function navigation column, click the “set” button to enter the sub-
level menu:
System Device Schedule
Pvin Type:
Separated
save?
PVoutEn: Function:
ON/OFF SET ON/OFF SET
Return
ISOCheck
OFF
FanCheck
OFF
ACCharge
OFF
BatActive
OFF
The function options in this navigation column are turned on and off for debugging. Please turn them off carefully, otherwise it may cause the machine to run abnormally or be damaged. Click “return” to return to the previous menu.
28
29
Running sequence settings The running sequence setting is mainly for users to set the photovoltaic output power of the next day. The user can set the photovoltaic output power of the next day to output the corresponding power value at the corresponding time.
System Device Schedule
Schedule ON Setting Tomorrow Today
System Device Schedule
Schedule ON Setting Tomorrow Today
Return
0am-5am 6am-11am 12pm-17pm 18pm-23pm Schedule ON
System Device Schedule
0:00~0:30 100kW 1:00~1:30 100kW 2:00~2:30 100kW 3:00~3:30 100kW 4:00~4:30 100kW 5:00~5:30 100kW
0:30~1:00 100kW 1:30~2:00 100kW 2:30~3:00 100kW 3:30~4:00 100kW 4:30~5:00 100kW 5:30~6:00 100kW
Step 1: Enable schedule and select ON switch.
Step 3: After choosing which time period settings to change, enter picture 4
Step 5: Click “return” and observe whether the settings for the next day have
been set successfully in “tomorrow”
Step 2: Click “setting” to enter the time bar, as shown in picture 3 above
Step 4: After changing the power in picture 4, click “return” to return, and
click save in “schedule Save” to save.
Step 6: User can check whether the setting of today are consistent with the
previous setting.
7.5 Monitor System
Users can use wifi/GPRS/4G dongle to monitor the energy storage system, The monitor website is: server.luxpowertek.com The APP is also available in the google play and apple APP store(Scan two code bar to download the APP).
Please download the introduction of guidance by website: https://www.luxpowertek.com/download/ Document Reference:
1. Wifi Quick Guidance. Quick guidance for setting password for wifi module,
the paper is also available in the wifi box.
2.Monitor system setup for Distributors and Monitor system setup for endusers.
Monitor system registration ,wifi password setting, and wifi local monitor and
setting.
3.Lux_Monitor_UI_Introduction. Introduction of monitor interface.
4. Website Setting Guidance. Introduction of website settings for LSP100K.
5.GPRS and 4G The use of GPRS and 4G is similar to WIFI.
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8. Shut down and Remove the Converter
8.1 Shut down the converter
Under normal circumstances, there is no need to shut down the converter, but
when maintenance or repair work is required, the converter needs to be shut
down. Please follow the steps below to disconnect the converter, otherwise it
may cause personal injury or equipment damage. Step1. turn off PV input
breaker of PV inverter side Step2. turn off the PV input breaker of Converter
Step3. turn off the battery ,and waiting for the LCD goes off Step4. Use a
current clamp to check the DC cable and confirm that there is no current. Step
5 Use the MC4 wrench to loosen the lock of the DC connector and remove the DC
connector Step 6 Use a multimeter to confirm that the battery terminal
terminal block is not live, Remove battery cables and communication cables
Step 7 Install the MC4 waterproof plug.
8.2 Remove the converter
Risk of burns and electric shock! After the Converter is completely
disconnected from the photovoltaic inverter, battery and photovoltaic
components, you need to wait for 5 minutes before you can touch the internal
conductive components Step 1 Refer to “Electrical Connections” and follow the
reverse steps to disconnect all electrical connections of the converter Step 2
Refer to “Installation” and follow the reverse steps to remove the converter
Step 3 If necessary, remove the back plate from the wall. Step 4 If the
converter will be used in the future, please refer to “Storage” to keep the
converter properly
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9. Troubleshooting & Maintenance
9.1 Troubleshooting
When faults and errors occurred, please deal with these problems following
below procedures and requirements.
Code
E002
E003
Description
Internal fault
Internal temperature out of range
LCD Display Troubleshooting
E002 E003
Restart LSP100K system, if the error still exist, please contact us
Observe whether the air duct of the machine is blocked, and whether the
installation environment is as required in Chapter 5
E004
BAT voltage out of range
E004
1.Check whether the power connection cable of the battery is secure. 2.Check the BMS operation parameter
E005
BMS communication fault
E005
1.Check whether the communication cable between the battery and the converter is firmly connected 2.Check whether the communication cable is a straight- through line that meets the requirements 3.Check the BMS operation parameter
E006
BMS fault
E006
Check the BMS operation parameter
E007 E010
Soft start fault
Internal com MdspRxM fault
E007 E010
Check the PVin and PVout connection , Restart LSP100K system, if the error
still exist, please contact us
Restart LSP100K system, if the error still exist, please contact us.
E011
MSDSP bus voltage out of range
E017
Internal com SdspRxM fault
E020 E025 E026 E027
PV ISO fault Internal congfig fault Internal com RxSdsp fault Internal com RxMdsp fault
E029
Model Fault
E011
E017 E020 E025 E026 E027 E029
1.Check if the input voltage of PVin and battery is within the range 2.Restart
LSP100K system, if the error still exist, please contact us.
Restart LSP100K system, if the error still exist, please contact us.
Check the PVin connection ,Check whether the PV access cable is damaged
Reset config setting, if the error still exist, please contact us.
Restart LSP100K system, if the error still exist, please contact us.
Check the LSP100K model configuration, Restart LSP100K system, if the error
still exist, please contact us.
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W001
PV out volt high
W002
PV out current high
W004
PV out temperature high
W009
PV in volt high
W010
PV in current high
W012
PV in temperature high
W014
PV in SPD warning
W015
PV in string reverse
W025
BMS Warning
W026 Meter communication fault
W027
Fan check fail
W028
Lcd communication fault
W001
W002
W004
W009 W010
W012 W014 W015 W025 W026 W027 W028
Check the PV output connection, Check the output voltage. Restart LSP100K
system, if the warning still exist, please contact us.
Check the PV input connection, Check whether the output is short -circuited,
and check whether the input of the photovoltaic inverter is short-circuited
Restart LSP100K system, if the warning still exist, please contact us.
1.Observe whether the air duct of the machine is blocked, and whether the
installation environment is as required in Chapter 5 2.Observe whether the fan
of the machine is operating normally
Check the input PV voltage of the machine, check whether the number of input
PV panels in series is too much
1.Check whether the parameters input by the PV panel meet the specifications
of the machine 2.Check whether there is a short circuit in the machine
Observe whether the air duct of the machine is blocked, and whether the
installation environment is as required in Chapter 5 Observe whether the fan
of the machine is operating normally
Check whether the lightning protection module part of the machine is damaged
Check and fix PV input connection, Restart LSP100K system, if the warning
still exist, please contact us.
Check the BMS operation parameter
Check the meter connection, if the warning still exist, please contact us.
Check fan connection and fan blade, if the warning still exist, please contact
us.
Restart LSP100K system, if the warning still exist, please contact us.
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9.1.1 Introduction to LED Displays
LED
Green LED Yellow LED
Red LED
Display
Long light Flashing Long light Long light
Description
Suggestion
Working normally
Firmware upgrading
Wait till upgrading complete
Warning, inverter working Need troubleshooting
Fault, inverter stop work Need troubleshooting
9.2 Maintenance
Improper maintenance operations may cause personal injury or equipment damage, Before performing any maintenance operations, the following steps must be followed: 1. First turn off the input PV switch on the PV inverter side, then turn off the PV input DC switch of the LSP100K machine, and finally turn off the battery switch. 2. Wait at least 5 minutes until the internal energy storage components are discharged before performing maintenance or overhaul operations inside the equipment. 3. Use testing equipment to check to ensure that there is no voltage and current.
When performing electrical connection and maintenance work, temporary warning signs or barriers must be posted to prevent unrelated persons from entering the electrical connection or maintenance area.
9.2.1 Regular Maintenance And Recommended Maintenance Cycle
Inspection Items
System cleaning
Inspection Method
Recommended maintenance period
1.Check whether there is dust and other blockages attached to the machine’s air inlet, outlet and heat sink. 2.If necessary, clean the air inlet and outlet and the heat sink
Half a year to once a year (Depends on the amount
of local dust)
1.Check whether the fan makes abnormal noises when
it is running
2.Whether the fan speed meets the requirements
Fan
3.Whether the fan blades of the fan are damaged,
cracked or broken.
4.If necessary, replace the fan, (please refer to 9.2.2
for replacement details)
Once a year
Equipment inlet hole
Check whether the machine inlet hole is incompletely blocked or has a large gap. If so, re-block it. Avoid condensation of water inside the machine.
Once a year
Electrical connections
1.Check whether the cable connection is loose or disconnected. 2.Check whether the cable is damaged, especially whether there is a cut in the contact with the metal.
Once a year
9.2.2 Fan Maintenance
1. The system can be restarted only after troubleshooting the fault that
affects the safety performance of the LSP100K system. 2. The inside of the
converter does not include repairs, please do not replace the internal
components of the converter without authorization. 2. If you need any
maintenance service, please contact LUX power after-sales service center.
Otherwise, LUX POWER will not bear any warranty and joint liability for the
losses caused thereby
Touching the printed circuit board or other electrostatic sensitive components
may cause damage to the device. 1. Avoid contact with unnecessary circuit
boards. 2. Observe the ESD protection regulations and wear an anti-static
wristband.
1. First turn off the input PV switch on the photovoltaic inverter side, then
turn off the PV input DC switch of the LSP100K machine, and finally turn off
the battery switch 2. Wait at least 5 minutes until the internal energy
storage components are discharged before performing maintenance or overhaul
operations inside the equipment 3. The maintenance and replacement of the fan
must be performed by professionals.
The fan of the converter cools and dissipates the heat of the machine to
ensure the normal operation of the machine. If the fan does not work properly,
it will cause the system to work abnormally. Therefore, it is necessary to
keep the fans clean and maintain the problematic fans in a timely manner. The
steps for replacing the fan are as follows: 1. Turn off the converter system.
2. Loosen the screw on the fan cover on the left side of the fuselage.
34
35
Refer to the following picture:
4. Pull out the fan bracket completely, and use a soft brush to clean the fan or replace a damaged fan.
3. Pull the fan tray out slightly until the fan power connector is exposed,
press down on the protrusion of the fan power connector and pull it out.
5. In the reverse order as above, reinstall the maintained fan back to the
converter and restart the system
36
37
10. Product Specification
Input data
Max. input voltage Input nominal voltage Input voltage range Start voltage
Max. short current per MPPT Max. current per MPPT input Number of MPPT tracks
Number of input strings
Output data
DCDC Output rated power Normal output voltage Output voltage range Max output
current Output strings Output tracks
Battery data
Type Max. charge and discharge power Voltage range Max. charge and discharge
current Communication Max. charge and discharge efficiency
Protection
DC Reverse-polarity Protection DC Surge Arrester
Communication
Display Operation Wifi/4G
General Data
Dimensions(WHD) Weight (with mounting plate) Protection Degree Topolgy
Cooling Method Relative Humidity Operating Temperature Range Connector(PV
input and output) Battery connector Max. Operating Altitude Warranty 38
LSP100K
1,100V 630V
300-1000V 330V 40A 26A 12 24
100kW 630V
500~1000V 20A 12 12
Lead-acid/Lithiumm 100kW
300~700Vdc 200A
CAN or RS485 98.5%
Yes Type II
LED+LCD Touch botton
Yes
1015680310 120KG IP 65
Transfprmerless Air cooling
0%~100% Relative Humidity(Non-codensing) – 2 5~ 6 0 MC 4 Screw 4000m 5years
11. Appendix
11.1 Quality Warranty
For products that fail during the warranty period, LUX power tek (hereinafter
referred to as our company) will repair or replace the product. If you need to
repair or replace the product, please show the invoice and date of purchase.
Liability exemption The company reserves the right not to guarantee quality in
the following situations: 1.Incorrect installation, modification or use.
2.Exceeding the harsh conditions of use described in this manual 3.Machine
failure or damage caused by changes, disassembly, etc. not authorized by the
company. 4.Anything beyond the scope of installation and use specified in the
relevant international standards. 5.Damage caused by unforeseen natural
disasters
11.2 Contact Information
If you have technical problems with the product, please contact your installer
or LUX POWER. When inquiring, please provide the following information
1.Serial number of the converter 2.The error message code on the LCD of the
converter 3.System wiring diagram 4.Converter input, output voltage 5.The
communication method of the converter, etc
Shenzhen Lux Power Technology Co., LTD http://www.luxpowertek.com E – M a i li
n f o @ l u x p o w e r t e k . c o m
Add: Floors 1-5, Building C, Donghua Industrial Park, No. 5003 Bao’an Avenue,
Sanwei Community, Hangcheng Street, Bao’an District, Shenzhen, 518126, China.
39
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>