EVB4 65W Dual Port PD3.0 GaN Base Adapter

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Product Information

Specifications

• Product Name: 65W Dual Port PD3.0 GaN Base Adapter EVB4
• Power Delivery: PD3.0
• Power Output: 65W
• Ports: Dual Port

Product Usage Instructions

Chapter 1: Summary

General Description: The 65W Dual Port PD3.0 GaN Base Adapter
EVB4 is a high-power adapter designed for efficient charging.

Chapter 2: Power Supply Specification

The power supply specification includes detailed information on
the power output, compliance standards, and test results.

Chapter 3: Schematic

The schematic section provides details on the board schematic,
bill of materials (BOM), transformer design, and schematics
description.

Chapter 4: The Evaluation Board (EVB) Connections

This section covers the EVB PCB layout, quick start guide before
connection, and connection with E-Load for testing.

Chapter 5: Testing the Evaluation Board

Instructions for testing the evaluation board including input
& output characteristics, standby power, efficiency at
different loadings, and AC line input voltage.

FAQ

Q: Can I use this adapter with devices that do not support

PD3.0?

A: Yes, you can use this adapter with devices that do not
support PD3.0. The adapter will adjust its power delivery based on
the connected device’s requirements.

Q: Is it safe to use this adapter for overnight charging?

A: Yes, it is safe to use this adapter for overnight charging.
The adapter is designed with safety features to prevent
overcharging and overheating.

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Table of Contents

Chapter 1 Summary ………………………………………………………………………………………………………. 3 1.1 General Description …………………………………………………………………………………………………………. 3 1.2 Key Features…………………………………………………………………………………………………………………… 3
1.2.1 System Key Features…………………………………………………………………………………………………………………………….. 3 1.2.2 AP33510 Key Features ………………………………………………………………………………………………………………………….. 3 1.2.3 APR349 Key Features……………………………………………………………………………………………………………………………. 3 1.2.4 AP43771V Key Feature …………………………………………………………………………………………………………………………. 3
1.3 Applications …………………………………………………………………………………………………………………… 3 1.4 Main Power Specifications ………………………………………………………………………………………………… 3 1.5 Evaluation Board Pictures …………………………………………………………………………………………………. 4
Chapter 2 Power Supply Specification ………………………………………………………………………………. 5 2.1 Specification and Test Results ……………………………………………………………………………………………. 5 2.2 Compliance ……………………………………………………………………………………………………………………. 5
Chapter 3 Schematic ……………………………………………………………………………………………………… 6 3.1 Board Schematic……………………………………………………………………………………………………………… 6 3.2 Bill of Material (BOM) ………………………………………………………………………………………………………. 7

3.3 Transformer Design …………………………………………………………………………………………………………. 9

3.4 Schematics Description …………………………………………………………………………………………………… 10
3.4.1 AC Input Circuit & Differential Filter………………………………………………………………………………………………………10 3.4.2 AP33510 PWM Controller ……………………………………………………………………………………………………………………10 3.4.3 APR349 Synchronous Rectification (SR) MOSFET Driver …………………………………………………………………………..10 3.4.4 AP43771V PD 3.0 Decoder & Protection on/off N MOSFET and Interface to Power Devices…………………………10
Chapter 4 The Evaluation Board (EVB) Connections …………………………………………………………… 11 4.1 EVB PCB Layout …………………………………………………………………………………………………………….. 11

4.2 Quick Start Guide before Connection ………………………………………………………………………………. 133

4.3 Connection with E-Load ………………………………………………………………………………………………….. 14

Chapter 5 Testing the Evaluation Board ………………………………………………………………………….. 15

5.1 Input & Output Characteristics …………………………………………………………………………………………. 15
5.1.1 Input Standby Power ………………………………………………………………………………………………………………………….. 15 5.1.2 Multiple Output Full Load Efficiency at Different AC Line Input Voltage ……………………………………………………. 15 5.1.3 Multiple Output Average Efficiency at Different Loading ………………………………….Error! Bookmark not defined.

5.2 Key Performance Waveforms…………………………………………………………………………………………… 18
5.2.1 65W PD3.0 System Start-up Time ………………………………………………………………………………………………………… 18 5.2.2 Q1 / Q2 MOSFET Voltage Stress at Full Load @264Vac …………………………………………………………………………… 18
5.2.3 System Output Ripple & Noise with the Cable ………………………………………………………………………………………..19

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide
Connect 47µF AL Cap and 104MLCC to the cable output unit in parallel…………………………………………………………………19 5.2.4 Dynamic load —-0% Load~100% Load, T=20mS, Rate=15mA/µS (PCB End)……………………………………………….20 5.2.5 Output Voltage Transition Time from Low to High ………………………………………………………………………………….22 5.2.6 Output Voltage Transition Time from High to Low ………………………………………………………………………………….22 5.2.7 Thermal Testing ………………………………………………………………………………………………………………………………….23
5.3 EMI (Conduction) Testing ………………………………………………………………………………………………… 25

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Chapter 1 Summary
1.1 General Description
The 65W 70CC Dual Type C Ports PD3.0 PPS Evaluation Board (EVB4) is composed of four main controllers, DIODESTM AP33510, DIODESTM APR349, DIODESTM AP43771V and Canyon Semiconductor’s CY6572. The AP33510, a highly integrated Quasi- Resonant (QR) controller with direct Enhancement Gallium Nitride (E-GaN) driver integration, is optimally designed to meet ultra-low standby power and high power density (HPD) charger applications. The APR349, a secondary side Synchronous Rectification (SR) Controller, is adopted for efficiency optimization. The AP43771V, a PD3.0 PPS protocol controller, automatically manages the PD3.0 PPS attachment process for the attached Type C-equipped Device Under Charged (DUC) regulates the feedback information of the charger to fulfill voltage and current requirements from DUC. CY6572 is a synchronous buck controller. Communication through I2C between two AP43771V, two Ports can realize smart power sharing once two ports both insert. By adopting popular E-GaN FETs, the 65W 70CC EVB4 exemplifies high power density charger design with optimized system BOM to meet market trend.
1.2 Key Features
1.2.1 System Key Features
Quasi-Resonant operation for Critical E-GaN switch Operation and Efficiency Improvement Approaches
Cost-Effective Implementation for HPD Chargers High-Voltage Startup low standby power (<20mW) Meets DOE VI and COC Tier 2 Efficiency
Requirements USB Type-C Port – Support the Maximum Output of
65W PD3.0 PPS (3.3V to 21V@20mV/step, 50mA/step) SSR Topology Implementation with an Opto-coupler
for Accurate Step Voltage / Current Control Low overall system BOM cost
1.2.2 AP33510 Key Features
QR Flyback Topology with Valley-on and Valley lock High-Voltage Startup Embedded VCC LDO for VCCIN pin to Guarantee
Wide Range Output Voltage Integration of Accurate E-GaN direct-driver Low Constant Output Current for Output Short Non-Audible-Noise QR Control Soft Start During Startup Process Frequency Fold Back for High Average Efficiency Secondary Winding Short Protection with FOCP Frequency Dithering for Reducing EMI Integration of X-CAP Discharge Function Useful Pin fault protection:
SENSE Pin Floating Protection/ FB/Opto-Coupler Open/Short Protection

Comprehensive System Protection Feature: VOVP/OLP/BNO/SOVP/SUVP

1.2.3 APR349 Key Features
SR Works with CCM / DCM / QR operation modes Eliminate Resonant Ringing Interference Fewest External Components used

1.2.4 AP43771V Key Feature
Support USB PD Rev 3.0 V1.2 USB-IF PD3.0/PPS Certified TID 4312 Qualcomm QC5 Certified: QC20201127203 MTP for System Configuration OTP for Main Firmware Operating Voltage Range: 3.3V to 21V Built-In Regulator for CV and CC Control Programmable OVP/UVP/OCP/OTP Support Power Saving Mode External N -MOSFET Control for VBUS Power Delivery Support e-Marker Cable Detection QFN-14 and QFN-24

1.2.5 CY6572 Key Feature

Wide Input Voltage from 4.5V to 40V Adjustable Switching Frequency to get high Efficiency High Duty-Cycle Up to 99% CC/CV Control Auto Recovery after Faults System Protection Feature Thermal Enhanced TSSOP-14 Package

1.3 Applications Quick Charger with full power range of PD3.0 PPS

1.4 Main Power Specifications

Parameter

Input Voltage

Input power

standby

Master port/Slave port (Vo / Io)

Voltage Step

Value
90VAC to 264VAC
< 150mW
PDO: 5V/3A, 9V/3A, 15V/3A, 20V/3.25A, APDO: 3.3 to 16V/4A; 3.3V to 21V/3A PPS 20mV step voltage, 3.3V-21V

Efficiency

Comply with CoC version 5 tier-2

Total Output Power 65W

Protections

Dimensions

Power Index

Density

OCP, OVP, UVP, OLP, OTP, SCP PCB: 48 50 21 mm3,
1.890″ 1.968″ 0.827″ inch3 Case: 52 54 25 mm3, 70CC, 4.27 CI
0.93 W/CC; 15.22W/CI

65W GaN Base PD3.0 Dual Port Adapter EVB4

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1.5 Evaluation Board Pictures

65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

• The dimension “25mm” includes the height of bottom components

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Chapter 2 Power Supply Specification
2.1 Specification and Test Results

Parameter Input Voltage / Frequency Input Current Standby Power

Value 90VAC to 264VAC / 50Hz or 60Hz <2ARMS < 150mW, load disconnected

C#1: 20V/3.25A + C#2: No load Average Efficiency

DoE VI Efficiency >87.4%

Test Summary Test Condition PASS PASS, 135mW@230VAC/50Hz
PASS, 90.92@115VAC/60Hz 90.37@230VAC/50Hz

C#1: 20V/3.25A + C#2: No load (10% Load)

PASS, 82.99@115VAC/60Hz 79.67@230VAC/50Hz

C#1:11V/4A + C#2: 9V/2.2A Average Efficiency

DoE VI Efficiency >87.3%

PASS, 89.39@115VAC/60Hz 89.18@230VAC/50Hz

C#1:11V/4A + C#2: 9V/2.2A (10% Load)
C#1:15V/3A + C#2: 9V/2.2A Average Efficiency

DoE VI Efficiency >87.4%

PASS, 83.25@115VAC/60Hz 80.94@230VAC/50Hz
PASS, 90.11@115VAC/60Hz 89.77@230VAC/50Hz

C#1:15V/3A + C#2: 9V/2.2A Efficiency (10% Load)
Output Voltage Regulation Tolerance 16V PPS 21V PPS
Conducted EMI

+/- 5%

PASS, 83.14@115VAC/60Hz 81.08@230VAC/50Hz
PASS

3.3V ­ 16V +/- 5%, 0~4A +/-150mA
3.3V ­ 21V +/- 5%, 0~3A +/-150mA

5dB Margin; according to EN55032 Class B

PASS PASS PASS

2.2 Compliance

Parameter
Output Voltage Transition time

Test conditions
5V to 9V 9V to 15V 15V to 20V 20V to 15V 15V to 9V 9V to 5V 20V to 5V

Transition time
53ms 79ms 65ms 67ms 79ms 60ms 202ms

Output Connector Temperature Dimensions (W /D/ H)

USB Type-C *290Vac , Full Load L50mm x 48mm x 21mm (with foldable AC pin)

standard <275ms

Test Summary
Pass Pass Pass Pass Pass Pass Pass Pass

65W GaN Base PD3.0 Dual Port Adapter EVB4

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Chapter 3 Schematic
3.1 Board Schematic

65W GaN Base PD3.0 Dual Port Adapter EVB4

F1 L
Input: 100-240VAC
N

EC1 EC2 EC3 EC4 EC5 D4

CM1

CM2

DB1

2 AC + 3

CX1

1 AC – 4

L1 T1A F+

R4

X

R20

C20

R6A R6B C3

L2

R5A

F- D

S

D1

D2

R1

U1

D3 R2

1 VCCIN HV 10 2 VCC NC 9

T1B

C1

C1A Source

3 SOURCE FB 8

R3

C2

4 GATE DEM 7

5 GND SENSE 6

R4

C6

R5B
Q1 1 R7
2 R8 Source R9
C5

C4 U2A

RS3 RS2 RS1

3

5

4

Q2

U3 (5) Vdrain

DRV 3

(4) RX

VCC (6)

APR349

(2) GND

VDD 1

R21 C9

CY1

G EC6 EC7

VDC VDC_C

GND
R22 C22 R25

U2B R23

R27

R29

C23

D

D

C24 R24

Q3

G

GPI02

U4

S

R26

R28

S

Q4

G

GPI03

R30

65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Figure 1: 65W PD3.0 PPS Adapter EVB3 Schematic

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VDC

VDC

C45 D6

C47

VCC5-1

Q11 R52

12

10

C48 9 VIN

BST

VCC5

UG 11

(G) 1

C24

R60 R26

8 EN 6 OCSET 5 RT

SW 13 R70 BG 14 FB 3 VCC5-1

C46 7 SS

R53 (G) 1

15 GND

Q12

U5

R54

4 COMP 1 CSP 2 CSM

C49 1 nF

(S) 3

2 (D) (S) 3

2 (D)

L3 R32 C26

R27

Q9 D

S

J1

EC11

C56

GND

ISENP 1

R28 R29

25 3 SDA 4 SCL 5 10 21

PAD GND SDA SCL NC NC

3V3

C57

2 FBOUT

C25

R31

R34 C58

14 15 20 12 13
9

VFB IFB V5V V3VD TS

VIN PWREN
VBUS

24 23 22

G

C16

U6

DN 18

DP 19

CC1 17

CC2

16 8

11

6

C18

3V3

C17 C19

A4 B4 A9 B9 A7 B7 A6 B6 A2 A3 B10 B11 B2 B3 A10 A11 A8 B8 A5 B5 A1 A12 B12 B1

VBUS VBUS VBUS VBUS DDD+ D+ TX1+ TX1RX1RX1+ TX2+ TX2RX2RX2+ SBU1 SBU2 CC1 CC2 GND GND GND GND

C28

C27

C29

slave

S GND

C45 C47

VCC5-1

D6

R52

Q11

12

10

C48 9 VIN

BST

VCC5

UG 11

(G) 1

C24

R60 R26

8 EN 6 OCSET 5 RT

SW 13 R70 5R BG 14 FB 3 VCC5-1

C46 7 SS

R53 (G) 1

15 GND

Q12

U5

R54

(S) 3

2 (D) (S) 3

2 (D)

L3 R32 C26

4 COMP 1 CSP 2 CSM

C49 1 nF

R27

Q9 D

S

J1

EC11

C56

GND

ISENP 1

R28 R29

25 3 SDA 4 SCL 5 10 21

PAD GND SDA SCL NC NC

3V3

C57

2 FBOUT

C25 R31
R34

14 15 20 12 13
9

VFB IFB V5V V3VD TS

VIN PWREN
VBUS

24 23 22

G

C16

U6

DN 18

DP 19

CC1 17

CC2

16 8

11

6

C18

3V3

C17 C19

A4 B4 A9 B9 A7 B7 A6 B6 A2 A3 B10 B11 B2 B3 A10 A11 A8 B8 A5 B5 A1 A12 B12 B1

VBUS VBUS VBUS VBUS DDD+ D+ TX1+ TX1RX1RX1+ TX2+ TX2RX2RX2+ SBU1 SBU2 CC1 CC2 GND GND GND GND

C58

C28

GPI05

C27

GPI04

C29

master

S GND

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

3.2 Bill of Material (BOM)
Main board BOM
Designator
C1 C1A C2 C3 C4 C5 C6 C20 C9
C22, C23 C24 CM1 CM2 CX1 CY1
D1, D2, D4 D3 DB1
EC1, EC2, EC3,EC4,EC5 EC6, EC7 F1 L1 L2 Q1 Q2 Q3, Q4 R1 R2 R3 R4 R5A, R5B R6A, R6B R7 R4 R8 R9 R20 R21 R22 R23 R24 R25 R26

Comment
2.2µF 100V 4.7µF 35V 2.2nF/1KV 1nF/50V 100pF 16V
option 1nF/100V 3.3µF/16V
option 10nF/50V 8.4.3-22
20mH 0.22µF/275V 1nF/400V Y
FR107 1N4007 Z4DGP406L-HF 22UF/400V 560UF/25V T3.15A/250V
22µH 5µH INN650D260A Diodes, DMTH10H4M5 2N7002 20K 2.2R 150K 1% 11K 1% 100R 330K 5ohm 10K 22K 300 20R 33K 3K 4.7K 20K 91K 51K

Footprint
1206 0805 1206 0603 0603 0603 0805 0603 0603 0402
X612 CY10-2 SOD-123 SOD-123
Z4D EC10.0 EC6.0 FUSE48
DFN 88 DFN56 SOT-23
1206 0805 0603R 0603R 0805 0805 0603 0805 0603 0603 0805 0402 0603 0603 0402 0402 0402

Quantity
2 1 1 1 1 1 1 1 2 1 1 1 1 1 3 1 1 5 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

R27 R29 R28, R30 RS1 RS2, RS3 T1 U1 U2 U3 U4

47K 22K 100K 0.75R 0.68R ATQ2516 AP33510 OR1009 APR349 TL431

0603 0603 0402 1206 1206 ATQ2716 SSOP-9 PC-SMD SOT-23-6 SOT-23

• Note: GaN device spec can find in InnoScience website http://www.innoscience.com.cn/

Master/Slave daughter board BOM
Comment
C16, C17, C18, C19 C24 C25 C26
C27, C28 C29, C47
C45 C46 C48 C49 C56 C57 C58 D6 EC11 J1 L3 Q9 Q11, Q12 R26 R27 R28, R29 R31 R32 R34 R52 R53 R54 R60 R70 U5 U6

Designator
220pF 100NF/50V 10 nF/50V
1NF 100NF/25V 4.7UF/10V 4.7µF/35V
100nF 0.1UF 1 nF 0.1µF 10 nF/50V
NA 1N4148WS 330UF/25V
TYPE-C 40*125 10µH
DMN3008 DMT47M2SPSWQ
200K 10mR 4.7K 43K 4.7R 43K 10R 13K 1.5K 100K
5R CY6572 AP43771V-24Q

Footprint
C-0402 0603C 0402R C-0603 0402R 0603C 0805C 0402R 0402R 0402R C-0402 C-0402 0402R SOD-323 EC5.5MM – 1 USBC2
DFN3*3 IC-DFN-5X6-8P-MOS
0402R 1206R 0402R 0402R R-0805 R-0402 0402R 0402R 0402R 0402R 0402R TSSOP-15 QFN_24

1 1 2 1 2 1 1 1 1 1
Quantity
4 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1

65W GaN Base PD3.0 Dual Port Adapter EVB4

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3.3 Transformer Design Schematic

65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide
Structure

Definition
NP1 NAUX
NS

Pin define (Start >> End)
1 8
3 4 F+ F-

Shield

4 NC

NP2

8 2

BOBBIN PIN Define:

Wire ()
0.10 2UEW20P 0.12 2UEW20P 0.3TIW7 (Triple Insulated Wire) 0.14 2UEW4P
0.10 2UEW*20P

No. of Turns
20 12 5 22
10

Layers
2 1 1 1 1

Layers of Tape
2 2 2 2
2

Item Primary Inductance Note

Test Condition
Pin 1-2,all other windings open, measured at 20kHz / 1V Bobbin/ Core:
ATQ2516 Ae=102mm²

Rating 280µH+/- 5%

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide
3.4 Schematics Description
3.4.1 AC Input Circuit & Differential Filter
The Fuse F1 protects against overcurrent conditions which occur when some main components fails. The NF1 and NF2 are common mode chocks for the common mode noise suppression. The BD is a bridge rectifier which converts alternating current and voltage into direct current and voltage. The CE1~CE3, L1, CE4, CE5 are composed of the Pi filter for filtering the differential switching noise back to AC source.
3.4.2 AP33510 PWM Controller
AP33510, a highly integrated Quasi Resonant Flyback (QR) controller, integrates high-voltage start-up function through HV pin and X-Cap discharging function. It also integrates a VCC LDO circuit, which allows the LDO to regulate the wide range VCCL to an acceptable value. This makes the AP33510 an ideal candidate for wide range output voltage applications such as USB PD3.0 PPS. With embedded E-GaN drive, the AP33510 provides safely and accurately Gate signal to control switch Q1 (GaN FET) operations and achieve high-power density charger applications. At no load or light load, the AP33510 enters the burst mode to minimize standby power consumption.
3.4.3 APR349 Synchronous Rectification (SR) MOSFET Driver
As a high performance solution, the APR349 is a secondary side SR controller to effectively reduce the secondary side rectifier power dissipation which works in both QR/DCM/CCM operation.
3.4.4 AP43771V PD 3.0 Decoder Interface to CY6572 Sync Buck and Power Devices
Few important pins provide critical protocol decoding and regulation functions in AP43771V:

1. CC1 & CC2 (Pin 11, 10): CC1 & CC2 (Configuration Channel 1 & 2) are defined by USB Type-C spec to provide the channel communication link between power source and sink device.
2. Constant Voltage (CV): The CV is implemented by sensing VFB (pin 8) and comparing with internal reference voltage to generate a CV compensation signal on the OCDRV pin (pin 5). The output voltage is controlled by firmware through CC1/CC2 channel communication with the sink device.
3. Constant Current (CC): The CC is implemented by sensing the current sense resistor (RCS, 10m, 1%, Low TCR) and compared with internal programmable reference voltage. The output current is controlled by firmware through CC1/CC2 channel communication with the sink device.
4. OCDRV (Pin5) to CY6572 COMP (Pin 4): It is the key interface link from CC/CV loop on AP43771V to Sync Buck COMP Pin(COMP) to realize Output CC/CV control. OCDRV is connected to CY6572 Pin 4(COMP) for feedback desired information based on all sensed Vbus, Current sense and CC1 & CC2 signals for getting desired Vbus voltage & current.
5. PWR_EN (Pin2) to N-MOSFET Gate: The pin is used to turn on/off N-MOSFET (Q9) to enable/disable voltage output to the Vbus.
   3.4.5 Interface between Master and Slave Board Master and Slave boards build interface via I2C communication. AP43771V SDA & SDL (Pin 16, 17) are defined by I2C
   spec to provide the channel communication link between Master and Slave, such as plug in/out, power sharing info. etc.

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide
Chapter 4 The Evaluation Board (EVB) Connections
4.1 EVB PCB Layout
Main Board

Figure 2: PCB Layout Top View
Daughter Board/Master

Figure 3: PCB Layout Bottom View

Figure 4: PCB Layout Top View

Figure 5: PCB Layout Bottom View

Figure 6: PCB Layout Mid1 View 65W GaN Base PD3.0 Dual Port Adapter EVB4

Figure 7: PCB Layout Mid2 View

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Daughter Board/Slave:

65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Figure 8: PCB Layout Top View

Figure 9: PCB Layout Bottom View

Figure 10: PCB Layout Mid1 View

Figure 11: PCB Layout Mid2 View

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide
4.2 Quick Start Guide before Connection

1. Before starting the 65W EVB test, the end user needs to prepare the following tool, software and manuals. For details, please consult USBCEE sales through below link for further information. USBCEE PD3.0 Test Kit: USBCEE Power Adapter Tester. https://www.usbcee.com/product-details/4

USBCEE PAT Tester

GUI Display

USB-A to Micro-B Cable

Type-C Cable

Figure 12: Test Kit / Test Cables
2) Prepare a certified three-foot Type-C cable and a Standard-A to Micro-B Cable. 3) Connect the AC inputs: L & N wires of EVB to AC power supply output “L and N “wires. 4) Ensure that the AC source is switched OFF or disconnected before the connection steps. 5) A type-C cable for the connection between EVB’s and Type-C receptacles of test kit. 6) Output of Type-C port & USB A-port are connected to E-load + & – terminals by cables.
Type-C Input port to Test Kit

Mini USB port to computer

Figure 13: The Test Kit Input & Output and E-load Connections

65W GaN Base PD3.0 Dual Port Adapter EVB4

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4.3 Connection with E-Load

65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Figure 14: Diagram of Connections in the Sample Board

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide
Chapter 5 Testing the Evaluation Board
5.1 Input & Output Characteristics 5.1.1 Input Standby Power

Vin(Vac)
90 115 230 264

F(Hz)
63 60 50 47

Pin(mW)
118 122 135 140

5.1.2 Average Efficiency at Different Loading

Smart Power Sharing Strategy:
C#1 Only C#2 Only C#1 and C#2 both insert

C_#1 65W
Max 45W
20W

C_#2 –
65W 20W Max 45W

Single Port Output: C#1 or C#2 : 20V / 3.25A

Load % (Vrms)

Pin1 (W)

100%

74.1

75%

54.57

90 Vac

50% 25%

36.25 18.52

10%

7.9

115 Vac

100% 75% 50% 25%

72.72 54.15 36.08 18.5

10%

7.92

230 Vac

100% 75% 50% 25%

72.12 54.15 36.32
19

10%

8.25

264 Vac

100% 75% 50% 25%

72.36 54.42 36.63 19.25

10%

8.37

Vout (V) 20.435 20.376 20.32 20.262
20.225
20.439 20.38 20.32 20.26
20.225
20.437 20.38 20.315 20.263
20.224
20.435 20.38 20.315 20.262
20.225

Iout (A) 3.2528 2.437 1.6249 0.813
0.325
3.2528 2.437 1.6249 0.813
0.325
3.2528 2.437 1.6249 0.813
0.325
3.2528 2.437 1.6249 0.813
0.325

Pout (W) 66.470968 49.656312 33.017968 16.473006
6.573125
66.483979 49.66606 33.017968 16.47138
6.573125
66.477474 49.66606 33.009844 16.473819
6.5728
66.470968 49.66606 33.009844 16.473006
6.573125

Effi. (%) 89.70% 91.00% 91.08% 88.95%
83.20%
91.42% 91.72% 91.51% 89.03%
82.99%
92.18% 91.72% 90.89% 86.70%
79.67%
91.86% 91.26% 90.12% 85.57%
78.53%

Avg. Effi. DOE 6

(%)

required

90.18% 87.40%

90.92% 87.40%

90.37% 87.40%

89.70% 87.40%

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Dual Port-C Output: C#1: 11V /4A + C#2: 9V/2.2A

Vin (Vrms)
90 Vac

Load %
100% 75% 50% 25%

10%

115 Vac

100% 75% 50% 25%

10%

230 Vac

100% 75% 50% 25%

10%

264 Vac

100% 75% 50% 25%

10%

Pin1
(W) 73.73 54.01 35.78 18.23
7.7
72.22 53.4 35.68 18.24
7.72
71.22 53.33 35.92 18.58
7.94
71.02 53.6 36.25 18.82
8.05

Vout1
(V) 11.06 11.056 11.062 11.062
11.066
11.057 11.055 11.063 11.063
11.066
11.056 11.058 11.062 11.065
11.066
11.05 11.058 11.061 11.065
11.065

Iout1 Pout1 Vout2

(A) 4.0005 3.0022 2.003 1.0036

(W) 44.24553 33.19232 22.15719 11.10182

(V) 9.121 9.087 9.077 9.06

0.4005 4.431933 9.051

4.0005 3.0022 2.003 1.0036

44.23353 33.18932 22.15919 11.10283

9.122 9.086 9.077 9.06

0.4005 4.431933 9.048

4.0005 3.0022 2.003 1.0036

44.22953 33.19833 22.15719 11.10483

9.115 9.088 9.074 9.062

0.4005 4.431933 9.048

4.0005 3.0022 2.003 1.0036

44.20553 33.19833 22.15518 11.10483

9.094 9.089 9.073 9.062

0.4005 4.431533 9.046

Iout2
(A) 2.2023 1.6505
1.1 0.55

Pout2
(W) 20.08718 14.99809
9.9847 4.983

Effi.

Avg. Effi. DOE 6

(%)

(%) required

87.25%

89.22% 88.64% 87.30%
89.83%

88.23%

0.22047 1.995474 83.47%

2.2023 1.6505
1.1 0.55

20.08938 14.99644
9.9847 4.983

89.07% 90.24%
89.39% 87.30% 90.09% 88.19%

0.22047 1.994813 83.25%

2.2023 1.6505
1.1 0.55

20.07396 14.99974
9.9814 4.9841

90.29% 90.38%
89.18% 87.30% 89.47% 86.59%

0.22047 1.994813 80.94%

2.2023 1.6505
1.1 0.55

20.02772 15.00139
9.9803 4.9841

90.44% 89.92%
88.63% 87.30% 88.65% 85.49%

0.22047 1.994372 79.82%

Dual Port-C Output: C#1: 15V /3A + C#2: 9V/2.2A

Vin Load %
(Vrms)

Pin1 (W)

Vout1 (V)

100% 74.62 15.233

75% 54.75 15.201

90 Vac

50% 25%

36.21 18.41

15.178 15.149

10%

7.81 15.135

115 Vac

100% 75% 50% 25%

73.12 54.12 36.08 18.41

15.232 15.2
15.173 15.153

10%

7.86 15.136

230 Vac 100% 72.3 15.233

Iout1 Pout1

(A)

(W)

3.0022 45.73251

2.2507 34.21289

1.5005 22.77459

0.7501 11.36326

Vout2 (V)
9.109 9.084 9.074 9.054

0.3 4.5405 9.051

3.0022 45.72951 2.2507 34.21064 1.5005 22.76709 0.7501 11.36627

9.11 9.084 9.072 9.055

0.3 4.5408 9.047

3.0022 45.73251 9.109

Iout2 Pout2 Effi.

(A)

(W)

(%)

2.2022 20.05984 88.17%

1.6504 14.99223 89.87%

1.1 9.9814 90.46%

0.55 4.9797 88.77%

0.22043 1.995112 83.68%

2.2022 20.06204 89.98% 1.6504 14.99223 90.91%
1.1 9.9792 90.76% 0.55 4.98025 88.79%

0.22043 1.99423 83.14%

2.2022 20.05984 91.00%

Avg. Effi. DOE 6

(%)

required

89.32% 87.40%

90.11% 87.40% 89.77% 87.40%

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

75% 50% 25%

10%

264 Vac

100% 75% 50% 25%

10%

54.03 36.39 18.79
8.06
72.01 54.31 36.72 19.02
8.18

15.206 15.178 15.15
15.136
15.232 15.201 15.173 15.152
15.138

2.2507 34.22414 1.5005 22.77459 0.7501 11.36402

9.085 9.071 9.059

0.3 4.5408 9.047

3.0022 45.72951 2.2507 34.21289 1.5005 22.76709 0.7501 11.36552

9.095 9.084 9.07 9.06

0.3 4.5414 9.047

1.6504 14.99388 91.09% 1.1 9.9781 90.00% 0.55 4.98245 87.00%

0.22043 1.99423 81.08%

2.2022 20.02901 91.32%

1.6504 14.99223 90.60%

1.1

9.977 89.17%

0.55 4.983 85.95%

0.22043 1.99423 79.90%

89.26%

87.40%

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide
5.2 Key Performance Waveforms 5.2.1 65W PD3.0 System Start-up Time

Figure 15: Turn on time is 402ms at Full Load@ 90Vac
5.2.2 Q1 / Q2 MOSFET Voltage Stress at Full Load @264Vac Primary side MOSFET : Q1 and Secondary side SR MOSFET- Q2

Figure 16: Q1 Vds Voltage stress

Component
Q1 Q2

Vout 20V

Vds
592V 90.5V

Figure 17: Q2 Vds Voltage stress

Vds_Max_Spec
650V 100V

Ratio of voltage stress
91.08%
90.50%

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide
5.2.3 System Output Ripple & Noise with the Cable Connect 47µF AL Cap and 104MLCC to the cable output unit in parallel

Figure 18: 90Vac/60Hz@ 3.3V/3A V=42mV

Figure 19: 264Vac/50Hz@3.3V/3A V=39mV

Figure 20: 90Vac/60Hz@5V/3A V=43mV

Figure 21: 264Vac/50Hz@5V/3A V=35mV

Figure 22: 90Vac/60Hz@9V/3A V=80mV

Figure 23: 264Vac/50Hz@9V/3A V=63mV

Figure 24: 90Vac/60Hz@15V/3A V=100mV

Figure 25: 264Vac/50Hz@15V/3A V=86mV

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Figure 26: 90Vac/60Hz@20V/3.25A V=159mV

Figure 27: 90Vac/60Hz@20V/3.25A V=159mV

5.2.4 Dynamic load —-0% Load~100% Load, T=20mS, Rate=15mA/µS (PCB End)

Figure 28: 90Vac/60Hz Port-C@ Vout=5V

Figure 29: 264Vac/50Hz Port-C@ Vout=5V

Figure 30: 90Vac/60Hz Port-C@ Vout=9V

Figure 31: 264Vac/50Hz Port-C@ Vout=9V

Vin=90Vac@5V Vin=264Vac@5V

Vo Undershoot(V) Vo Overshoot(V)

4.61

5.28

Vin=90Vac@9V

4.61

5.28

Vin=264Vac@9V

Vo_Undershoot(V) 8.45 8.46

Vo_Overshoot(V) 9.29 9.29

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Figure 32: 90Vac/60Hz Port-C@ Vout=15V

Figure 33: 264Vac/50Hz Port-C@ Vout=15V

Figure 34: 90Vac/60Hz Port-C@ Vout=20V

Figure 35: 264Vac/50Hz Port-C@ Vout=20V

Vo Undershoot(V) Vo Overshoot(V)

Vo_Undershoot(V) Vo_Overshoot(V)

Vin=90Vac@15V Vin=264Vac@15V

14.26 14.29

15.34 15.34

Vin=90Vac@20V Vin=264Vac@20V

19.19 19.19

20.39 20.39

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide
5.2.5 Output Voltage Transition Time from Low to High

Figure 36: 5V9V Rise Time = 52.5ms

Figure 37: 9V15V Rise Time = 79.0ms

Figure 38: 15V20V Rise Time = 65.0ms 5.2.6 Output Voltage Transition Time from High to Low

Figure 39: 20V15V Fall Time = 66.8ms

Figure 40: 15V9V Fall Time = 83.7mS

Figure 41: 9V5V Fall Time = 59.9ms

Figure 42: 20V5V Fall Time = 202ms

65W GaN Base PD3.0 Dual Port Adapter EVB4

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5.2.7 Thermal Testing Output Condition : 20V/3.25A

Main Voltage Ta

90Vac/60Hz

25

65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Temperature (°C)

U1

Q1 T1-core T1-wire Q2

L3

DB1

103.7 123.2

96.6

110.2

98.3

107.3 102.4

Test Condition: Vin=90Vac @ 20V-3.25A Full load Open Frame

Figure 43: Top Components side

Figure 44: Bottom Suface Mount side

Figure 45: Bottom Suface Mount side Test Condition: Vin=264Vac @ 20V-3.25A Full load Open Frame

65W GaN Base PD3.0 Dual Port Adapter EVB4

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Figure 46: Top Components side

Figure 47: Bottom Suface Mount side

BD1: Bridge Rectifier Q1 : Primary Side High Voltage GaN FET D3 : Vcc diode Q2 : Secondary Side Sync-Rectifier U1 : AP33510, QR Controller U2 : APR349, Sync- Rectifier Controller
Note: Component temperature can be further optimized with various system design and thermal management approaches by manufacturers.

Main Voltage 264Vac/60Hz

Temperature (°C)

Ta

U1

Q1 T1-core T1-wire Q2

L3

DB1

25

98.1 122.8 90.9

101

103.4

80.6

76

65W GaN Base PD3.0 Dual Port Adapter EVB4

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5.3 EMI (Conduction) Testing 115Vac testing results
Output Condition : 20V/3.25A

65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

Figure 48: 115Vac/60Hz L line 230Vac testing results
Output Condition : 20V/3.25A

Figure 49: 115Vac/60Hz N line

Figure 50: 230Vac/50Hz L line 65W GaN Base PD3.0 Dual Port Adapter EVB4

Figure 51: 230Vac/50Hz N line

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65W Dual Port PD3.0 GaN Base Adapter EVB4 User Guide

IMPORTANT NOTICE

DIODES INCORPORATED (Diodes) AND ITS SUBSIDIARIES MAKE NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,

WITH REGARDS TO ANY INFORMATION CONTAINED IN THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED

WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON- INFRINGEMENT OF THIRD PARTY

INTELLECTUAL PROPERTY RIGHTS (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION).

The Information contained herein is for informational purpose only and is provided only to illustrate the operation of Diodes’ products

described herein and application examples. Diodes does not assume any liability arising out of the application or use of this document or any

product described herein. This document is intended for skilled and technically trained engineering customers and users who design with

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responsible for (a) selecting the appropriate Diodes products for their applications, (b) evaluating the suitability of Diodes’ products for their

intended applications, (c) ensuring their applications, which incorporate Diodes’ products, comply the applicable legal and regulatory

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DIODES is a trademark of Diodes Incorporated in the United States and other countries. The Diodes logo is a registered trademark of Diodes Incorporated in the United States and other countries. © 2022 Diodes Incorporated. All Rights Reserved.
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