ELLER BK Beam Clamp Instruction Manual

ELLER BK Beam Clamp

Product Information

Specifications

• Product: Balkenklem/Beam clamp BC/BK
• Capacity: 1t-10t

Product Usage Instructions

General
The owner and operator must read and understand the instructions before using the beam clamp.

Important Notes

1. The user must read and understand the user manual before using the beam clamp.
2. The user must be adequately trained.
3. Never leave the beam clamp under load unattended.
4. Do not exceed the safe working load specified on the nameplate.
5. Lifting and lowering loads should always be perpendicular between the load and the beam clamp.
6. Do not use the beam clamp for transporting people or allow people under a suspended load.

Special Safety Instructions
Additional safety instructions may be provided in the manual.

Instructions for Use
A. Before First Use

1. Before initial use, have a qualified expert inspect the beam clamp visually and functionally to ensure it is safe and undamaged.
2. The beam clamp can be used within a temperature range of -10 to +40 degrees Celsius. Consult the manufacturer for extreme conditions.

Pre-Use Inspection

1. Check the clamp and supporting structure for any faults or defects before starting operations.
2. Inspect the beam for visual defects, deformations, cracks, wear, and corrosion.
3. Ensure the jaws of the beam clamp fully enclose the edges of the support surface so that the load points rest on the top surface of the flange.

After Each Use

1. Clean any dirt present after use and store the beam clamp in a dry environment to prevent corrosion.

Operation

1. To open the jaws of the clamp, rotate the spindle counterclockwise so that it fits over a beam flange.
2. To close the jaws around a beam flange, rotate the spindle clockwise to evenly distribute force over the flange. Do not operate the beam clamp outside the specified clamping range.
3. To prevent accidental opening, tighten the Allen screw. A brass disc behind the screw prevents damage to the spindle.
4. During disassembly, loosen the Allen screw first. Ensure the beam clamp is unloaded during disassembly.

Specifications

Article Code| Safe Working Load (t)| Suitable for Beam Width (mm)| Construction Height Min/Max (mm)| Hanging Bolt Diameter (mm)| Weight (kg)
---|---|---|---|---|---
ELBC010| 1| 75-230| 102-160| 20| 4

Frequently Asked Questions (FAQ)

Q: How often should I inspect the beam clamp?
A: The beam clamp should be inspected by a qualified expert before initial use, before each use, and after each use to ensure safety and proper functioning.

General Features

ELLER® BC / BK beam clamp is used as a temporary anchor point.

Important indications

1. The user must read these operating instructions carefully before the initial operation.
2. The operator must be instructed properly with the beam clamp.
3. Never leave the beam clamp under load unattended!
4. Never exceed the rated lifting capacity indicated on the nameplate.
5. The load must be hung in the center of the suspension bar. Side pull is forbidden as it damages the side plates. Always lift, lower, or pull in a straight line between the suspension point and the load attachment point.
6. Do not transport people with the beam clamp. And people are not allowed to pass under a suspended load.
7. The operator must position the clamp so that it can be operated without the clamp, lifting slings, or load posing a danger to himself or others.
8. The beam clamp must be inspected (visually and functionally) once a year by a technical expert. The owner is liable in case of damages and has to provide test certificates.
9. Check the beam clamp for damages, external defects, deformations, superficial cracks, wear, or corrosion marks before using it and eliminate failures.
10. If defects are found, stop using the clamp immediately.
11. Repair works on ELLER® beam clamp shall only be carried out by the manufacturer or an instructed repair shop respectively by using ELLER® spare parts.
12. Check load-carrying constructions, load-securing devices, mountings, cross beams, etc. regarding load-carrying capacity and condition of the required loads by a technical expert.
13. Non-observance of the instruction, improper use, and corrosion by insufficient protection or product alterations without authority result in the expiry of the warranty.
14. Risk of corrosion in case of continuous contact with unfavorable atmospheric conditions such as high humidity or harmful environmental influences as, atmospheres with acid vapors, corrosive gases, or high dust concentration cause early wear. This effectuates no claim under warranty.

Safety instructions

1. DO NOT exceed the rated lifting capacity.
2. DO NOT allow people to pass under a suspended load.
3. NEVER transport people with this beam clamp.
4. NEVER apply side-pull forces to the clamp.
5. NEVER work with a damaged beam clamp.
6. NEVER throw the beam clamp or let it fall from a great height.
7. DO NOT weld on the beam clamp or make other changes to the beam clamp.
8. NEVER extend the handle.
9. NEVER use the beam clamp in potentially explosive zones.
10. NEVER use the beam clamp in an extreme moisture environment.
11. NEVER remove the warning notice.
12. NEVER use the beam clamp as a clamping jaw.
13. NEVER turn the spindle when the clamp is under load.

Assembly instruction before the initial operation

Before initiation

1. Before the first initiation, a quality inspection by a technical expert has to be carried out. The inspection is visual and functional and shall establish that the clamp is in a safe condition resp. that any defects found can be corrected before the operation commences.
2. The beam clamp can be used in ambient temperatures between -10 C and +40 C. For extreme temperatures outside this range please first contact the manufacturer.

Inspection before each application

1. Before starting work inspect the beam clamp and all load-bearing constructions every time for visual defects.
2. Inspect the beam clamp and visually check for external defects, deformations, superficial cracks, wear, or corrosion marks.
3. The beam clamp jaws must completely grip the profile so that the load is on the top of the beam flange and not on the edge.

Store after operation

1. Remove dirt, sand, and dust after use.
2. Store the beam clamp in a moisture-free environment to prevent corrosion.

Inspection and maintenance
Inspections are to be made by a competent person at least once a year unless adverse working conditions dictate shorter periods

• Maintenance:

1. Lubricate the beam clamp only when it is not under load.

• Inspection:

1. Presence of product description.
2. The clamp is to be inspected for damage, wear, corrosion or other irregularities.
3. Compare the measured dimensions with the nominal dimension (see IV Specification)
4. Check the operation of the beam clamp when it is not under load.

Operation

1. By turning the spindle counterclockwise the jaws will open wide enough to pass over the beam flange.
2. By turning the spindle clockwise, the jaws close and clasp the beam flange. The beam clamp jaws must completely grip the profile so that the load is on the top of the beam flange.
3. To ensure that the clamp remains tightly clamped and is locked against unintended loosening, the set screw must be tightened. A messing flat on the tip of the set crew prevents damage to the spindle.
4. Loosen the set screw when the beam clamp is unloaded.

Specification

__

Article code

| Safe working load (t)| Beam flange width (mm)| Headroom min/max (mm)| Diameter suspension bolt (mm)| __

Weight (kg)

---|---|---|---|---|---
ELBC010| 1| 75-230| 102-160| 20| 4
ELBC020| 2| 75-230| 102-160| 22| 5
ELBC030| | 3| | 80-320| | | 168-240| | 24| 9
ELBC050| 5| 90-320| 168-240| 30| 11
ELBC100| 10| 90-320| 172-242| 40| 18

Measurements

__

Article code

| Safe working load (t)| Measurements (mm)
---|---|---
A min| A max| B min| B max| C| D| E| F min| F max| G min| H
ELBC010| 1| 75| 230| 180| 375| 80| 5| 220| 102| 160| 29| 20
ELBC020| 2| 75| 230| 180| 375| 90| 5| 220| 102| 160| 28| 22
ELBC030| | | 3| | | 80| | | 320| | | 220| | | 498| | | 117| | | 8| | | 271| | | 168| | | 240| | | 60| | | 24|
ELBC050| 5| 90| 320| 220| 498| 127| 10| 271| 168| 240| 57| 30
ELBC100| 10| 90| 320| 250| 514| 139| 16| 280| 172| 242| 55| 40

Spare parts list

DECLARATION OF CONFORMITY

In the sense of 2006/42/EG Guidelines

Herewith we, Louis Reyners, declare that the following products from the construction year 2012:

• Product: Beam clamp
• Type: ELLER® beam clamp type BC and BK in safe working load range 1t – 10t
• Serial no.: Serial numbers for the individual capacities are registered in the ERP system of Louis Reyners B.V.

meets the basic requirements for the following EC directives, as applicable for the delivered scope:

• EG Machine directive 2006/42/EG
• Harmonized European standards:
  (NEN)-EN-ISO 12100-1:2010 European Standard for Safety of Machinery General principles for design.

If there are any adjustments made to the concept, as delivered by Louis Reyners, our responsibility will be made void.

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