2024-WAT-BO Wat Random Semi Auto Case Sealer

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Specifications:

• Model: Interpack Model AUTO H2O Uniform
  Semi-Automatic-WAT-Bottom Only (USA 2024-WAT-BO)

• Dimensions: Refer to manual for detailed dimensions

• Power Requirements: 110v System

• Pneumatic Requirements: Refer to manual for detailed
  requirements

• Operating Speed: Variable, refer to manual for specific
  details

• Tape Specifications: IPG manufactured water activated
  tapes

• Operating Conditions: Refer to manual for recommended operating
  conditions

• Carton Specifications: Refer to manual for compatible carton
  specifications

Product Usage Instructions:

Set-up Procedure:

1. Receive and handle the equipment carefully.

2. Set up the machine according to the provided guidelines in the
   manual.

3. If applicable, install optional equipment like the in-feed
   table as per the instructions.

4. Connect necessary utilities including electrical and pneumatic
   requirements.

Operating Instructions:

1. Prepare cases to be processed as per the recommended
   guidelines.

2. Familiarize yourself with the operation modes including Auto
   Mode, Manual Mode, and Clear Mode.

3. Use the Control Box to adjust settings and operate the machine
   efficiently.

4. Follow instructions for jam clearing in case of tape-related
   issues.

Maintenance:

1. Regularly lubricate moving parts as per the maintenance
   schedule.

2. Clean the machine to prevent build-up of debris or tape
   residues.

3. Keep recommended spare parts on hand for quick replacements if
   needed.

FAQ:

The Machine is Turned on and Nothing Happens:

Check power connections and ensure the emergency stop is
disengaged. Contact technical support if issue persists.

Front Tape Leg Not Sticking:

Verify tape loading and positioning. Adjust tape head settings
if needed.

Rear Tape Leg Not Sticking:

Inspect tape threading through the machine. Re-thread if
necessary.

Tape Does Not Cut:

Check blade sharpness and alignment. Replace or adjust as
required.

Tape Jam:

Follow jam clearing instructions provided in the manual.

Wrinkles in the Tape:

Ensure smooth tape feeding and check for any obstructions along
the tape path.

Tape Not Dispensed:

Verify tape supply and loading mechanism. Address any issues
with tape feed.

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USER MANUAL USA 2024-WAT-BO
For Serial Numbers: TM814 XX X XXX 110v System

REV 1.0 05092024

User Notes

Interpack USA 2024-WAT-BO 110 Rev 1.0

2

Table of Contents

Technical Assistance

Replacement Parts

Field Service Assistance

Warranty Information

General Information

Optional Equipment

Important Safeguards

Safety Label Placement

Safety Label Descriptions

Machine Nameplate

Important Safeguards

Specifications

USA 2024-WAT-BO Dimensions

Machine Components

Power Requirements

Pneumatic Requirements

Operating Speed

Tape Specifications

Operating Conditions

Carton Specifications

Set-up Procedure

Receiving and Handling

Set up

Optional Equipment: In-feed Table Installation

Optional Equipment: In-feed Table Installation (Continued)

Optional Equipment: Installation of External In-feed and Exit Conveyors

Connecting Utilities

Electrical Utilities

Pneumatic Utilities

Operator Control Box

Bottom Tape Head Loading/Threading

Adding Water to the System

Removing/Replacing The Tape Head

Case Setup Procedure

Operating Instructions

HMI Windows and Explanations

Preparing Cases to be Processed

Operation Modes

Control Box

Auto Mode

Manual Mode

Clear Mode

Jam Clearing

Troubleshooting

Motor Overloads

Q & A

The Machine is Turned on and Nothing Happens

Front Tape Leg Not Sticking

Rear Tape Leg Not Sticking

Tape Does Not Cut

Tape Jam

Wrinkles in the Tape

Tape Not Dispensed

Maintenance

Lubrication:

Cleaning:

Recommended Spare Parts:

Changing the Air Regulator Filter

Drive Belt Replacement

Drive Belt Adjustment

Appendix A

Electrical Drawing

Pneumatic Drawing

Appendix B

Parts Listing

3

4
4 5
6
7
8
9
10
11
14
15
18
18 19 20 20 20 21 21 21 22 22 22 24 25 26 27 27 28 29 30 32 33 35 36 37 40 41 41 41 41 42 42 43 43 45 46 47 48 49 50 51 52 53 53 53 53 54 55 56 57 57 65 66 66 Rev 1.0 110 UM814TW

Technical Assistance
This is the Interpack Model AUTO H2O Uniform Semi-Automatic-WAT-Bottom Only (USA 2024-WAT-BO) Side-Belt Case Sealer you ordered. It has been set up and tested in our factory with IPG manufactured water activated tapes. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.
If contact with the authorized distributor is not possible, IPG Machinery Support is available. Should the need to contact IPG Machinery Support arise, please have the equipment model and serial number available prior to contact. This information can be found on the nameplate of the tape head as well as on the machine, both sets of information may be necessary to assist. A section at the bottom of this page is available to write this information down. IPG Machinery Support is available during normal business hours (M-F 8am-7pm) Eastern Time.

Phone: 813-345-3070
Replacement Parts

Email: machsupp@itape.com

A breakdown of parts, including part numbers, can be found in the appendix of this manual. If you know the part number that you require please contact your authorized distributor or IPG Customer Service 877-447-4832 Option 3

Please use this area to enter the detailed information on your Case Sealer and Tape Heads. This should be filled out at the time of install. This information can be found on the nameplate of the machine, typically on the side the electrical box is on. On pressure sensitive tape the nameplate is located on the same side the tape is loaded from. On the WAT Tape Heads serial information can be found near the air intake of the head.

Machine

Tape Head Bottom

Model

Model

Serial

Serial

Distributor
Name Phone/Email
Interpack USA 2024-WAT-BO 110 Rev 1.0

Date of Purchase Date of Install
4

Field Service Assistance
Your Interpack Case Sealer and Tape Heads are designed to provide years of trouble free operation. This is not without proper preventative maintenance, a recommended schedule can be located in the maintenance section of this manual, performed by then end user of the equipment. If any problems arise with this machine during the normal course of operation, your properly trained and qualified internal service personnel should be able to repair any issues after consulting the troubleshooting section of this manual in conjunction with phone and/or email support from IPG Machinery Support.
Field Service Support is available from your IPG Authorized Distributor at additional cost if the problem cannot be remedied after consulting the troubleshooting section of this manual.
IPG offers comprehensive programs that help keep your equipment up and running.
Proactive maintenance efforts help to prevent equipment failures and costly emergency repairs. Keeping your machine in optimal working condition also enhances employee safety, reduces facility downtime and efficiently allocates internal resources.
Please contact your IPG Representative to discuss the best options for your IPG equipment.

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Rev 1.0 110 UM814TW

Warranty Information
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the implied warranty of fitness for a particular purpose, and any implied warranty arising out of a course of dealing, a custom or usage of trade:
Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties:
1. The IPG Pressure Sensitive Tape Heads’ knife blades, springs and wipe down rollers will be free from all defects for a period of ninety (90) days.
2. All other IPG Pressure Sensitive Tape Head parts will be free from all defects for one (1) year after delivery. 3. Water Activated Tape Heads’ blades will be free from defects for ninety (90) days after delivery. 4. Drive Belts will be free from defects for ninety (90) days after delivery 5. The Gear Motors will be free from defects for one (1) year after delivery. 6. All other components for Case Tapers and Case Erectors will be free from defects for one (1) year after delivery.
If any part is proven defective within its warranty period, then the exclusive remedy and Intertape’ s and the seller’s sole obligation shall be, at Intertape’ s option, to repair or replace the part, provided the defective part is returned immediately to Intertape’ s factory or an authorized service station designated by Intertape.
A part will be presumed to have become defective after its warranty period unless the part is received or Intertape is notified of the problem no later than five (5) calendar days after the warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its option, will replace the equipment or refund the purchase price. Intertape shall have no obligation to install the repaired or replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired or replacement part.
Intertape shall have no obligation to repair or replace (1) those parts failing due to: operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts
1. Failure or damage is due to misapplication, lack of proper maintenance, abuse, improper installation or abnormal conditions such as temperature, moisture, dirt or corrosive matter, etc.
2. Failure due to inadequate cleaning, improper operating environment, improper utilities or operator error. 3. Failure due to operations above the rated capacities, or in any other improper manner, either intentional or otherwise. 4. Failure is due to equipment, which has been altered by anyone other than an authorized representative of Intertape
Polymer Group. 5. Failure is due to an attempt by the purchaser to correct alleged defective equipment. In this event the purchaser is
responsible for all expenses incurred.
LIMITATION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special, incidental or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by written agreement signed by authorized officers of Intertape and seller.

Interpack USA 2024-WAT-BO 110 Rev 1.0

6

General Information
Description of USA 2024-WAT-BO
This machine is designed to provide years of trouble free operation. If any problems arise with this machine during the normal course of operation, your properly trained and qualified internal service personnel should be able to repair any issues after consulting the Troubleshooting section of this manual.
The USA 2024-WAT-BO Case Sealer is designed to apply IPG brand water-activated tape to the bottom center seam of regular slotted corrugated cartons. The USA 2024-WAT-BO Case Sealer manually adjusts to a variety of case sizes.

Figure 1: USA 2024-WAT BO

Definitions

Common terms that will be used throughout this manual.

Tape Head ­ This will refer to the WAT Tape Heads for the remainder of this manual

Case Sealer ­ Refers to IPG manufactured Case Sealers

Machine System ­ Refers to the fully assembled Case Sealer with the Tape Head(s) installed

User/Operator ­ The individual who has been trained on the daily use of the Machine System

Maintenance Champion ­ The individual(s) who work for the end user of the Machine System who are responsible for conducting general and preventative maintenance

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Rev 1.0 110 UM814TW

Optional Equipment
The USA 2024-WAT-BO can be outfitted with a variety of optional equipment. The below list is not standard and should be discussed with your distributor or authorized IPG representative if you would like them to be added to your machine.
Infeed Table

Casters

Additional Tape Heads

Figure 2: Optional Equipment

It is recommended to keep a spare top and/or bottom tape head in the event any failure or malfunction causes the machine to stop production. This is to help reduce any possible downtime.
Can be installed on site

Description Infeed Table .4M (16″) Infeed Table .6M (24″) Infeed Table .9M (36″)
Casters

Item Number UM894T UM998T UM898T
UM708

Quantity Per Machine
1 1 1 1 set of 6 (36″ Feed Table will require 2 additional casters)

Description
Auto H2O Bottom Tape Head Auto H2O Bottom Tape Head Refurbished

Item Number
UH125TW UH125TWR

Interpack USA 2024-WAT-BO 110 Rev 1.0

8

Important Safeguards
There are a number of safety labels used on the USA 2024-WAT-BO Case Sealer. These labels are placed at different locations on the machine to warn operators and service personnel of possible dangers (refer to Figure 3). Please read the labels on the machine and the following safety precautions before using the machine.
Read this manual for other important safety operating and service information. Only trained personnel are to operate machine. Only fully qualified technicians are to service this machine. Wear safety glasses. Shut off power to machine before adjusting machine or loading & threading Tape Heads. Disconnect electrical power and compressed air (where applicable) before servicing. Follow Lock Out / Tag Out Procedures BEFORE servicing any machinery. All factory installed covers and guards must be in place before operating. Stay clear of moving parts which can shear and cut.
Should any of the safety labels on the Case Sealer be damaged or destroyed, replacements can be ordered through your distributor.

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Rev 1.0 110 UM814TW

Safety Label Placement

Located on Electrical Box

Interpack USA 2024-WAT-BO 110 Rev 1.0

Figure 3: Safety Label Placement
10

Safety Label Descriptions
The label shown is affixed to the upper tape head assembly on both sides of the machine. It warns operators and service personnel of the presence of the cutting blade that may not be visible. Caution should be exercised when approaching this area.
The label shown is affixed to the upper tape head assembly on either side of the machine. It warns operators and service personnel of the presence of the cutting blade that may not be visible. Caution should be exercised when approaching this area.
The label shown is located on the in-feed and exit ends of the machine belt drives. The label warns the operators and service personnel of the pinch points at each end of the belt drives.
The label shown is affixed to the electrical control box. The label advises service personnel to connect the machine to a properly grounded outlet.
The label shown is affixed to the electrical control box. The label advises service personnel to connect the machine to a properly grounded outlet.

Figure 4: Blade Hazard Figure 5: Sharp Hazard Figure 6: Drive Base Hazard Figure 7: Hazardous Voltage Figure 8: Ground Connection

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Rev 1.0 110 UM814TW

Safety Label Descriptions Continued
The label shown is located on the side of the column.
This label provides convenient safety instructions for the operator and service personnel in the operation of the IPG Case Sealing Equipment.

The label shown is located on the in-feed end
of the machine. The label advises personnel about the dangers of the machine due to compressed air used in the system. Be aware of warnings and proper procedures when running and/or servicing the machine.

Figure 9: Safety Instructions

Figure 10: Compressed Air

Interpack USA 2024-WAT-BO 110 Rev 1.0

12

Safety Label Descriptions Continued
The label shown is located on the gear side of the machine.
The label warns the operators and service personnel of the pinch points.

The label shown is located on the chain side of the machine.
The label warns the operators and service personnel of the pinch points.

Figure 11: Gear Pinch Point

The label shown is located on the side of the outfeed table.
The label warns the operators and service personnel to keep fingers clear of lower tape mandrel.

Figure 12: Chain Pinch Point

Figure 13: Rotational Pinch Point

Should any of the safety labels on the Case Sealer be damaged or destroyed, replacements can be ordered through your distributor.

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Rev 1.0 110 UM814TW

Machine Nameplate

Machine Identification and Motor Power
Machine Pneumatic Requirements if applicable Applicable Machine Drawing Number
Manufacturer Details

USA 2024-WAT-BO

110

TM81424A001

60

2x 1/3HP

1

75

7.6

9

Machine Electrical Requirements

Figure 14: Machine Nameplate

Reading Interpack Serial Numbers

Model Identifier

Year and Month of Manufacture

Machine Production Number

TM814 24A 001

Interpack USA 2024-WAT-BO 110 Rev 1.0

14

Important Safeguards
Explanation of Signal Word Consequences
WARNING: INDICATES A POTENTIALLY HAZARDOUS SITUATION, WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY OR PROPERTY DAMAGE
CAUTION: INDICATES A POTENTIALLY HAZARDOUS SITUATION, WHICH IF NOT AVOIDED COULD RESULT IN MINOR OR MODERATE INJURY OR PROPERTY DAMAGE
WARNING
1. To reduce the risk associated with mechanical, pneumatic, and electrical hazards: Read, understand, and follow all safety and operating instructions before operating or servicing the Case Sealer and/or Tape Head(s) Allow only properly trained and qualified personnel to operate and service this equipment
2. To reduce the risk associated with pinches, entanglement, and hazardous voltage: Turn electrical supply off and disconnect before performing any adjustments, maintenance, or servicing the Case Sealer or Tape Head
3. To reduce the risk associated with pinches and entanglement hazards: Do not leave the Case Sealer running while unattended Turn the Case Sealer off when not in use Never attempt to work on any part of the Case Sealer, Tape Head, load tape, or remove jammed boxes from the Case Sealer while the machine is running
4. To reduce the risk associated with hazardous voltage Position electrical cord away from foot traffic and vehicle traffic Do not operate the Case Sealer with a damaged power cord
5. To reduce the risk associated with sharp blades hazards: Keep hand and fingers away from the tape cutoff blades, the blades are very sharp
6. To reduce the risk associated with fire and explosion hazards: Do not operate this equipment in potentially flammable and/or explosive environments
7. To reduce the risk associated with muscle strain: Use the appropriate rigging and material handling equipment when lifting or repositioning this equipment Use proper body mechanics when removing or installing Tape Heads that are moderately heavy or may be considered awkward to lift
8. To reduce the risk associated with mechanical, pneumatic, and electrical hazards: Allow only properly trained and qualified personnel to operate and service this equipment
CAUTION
1. To reduce the risk associated with pinch hazards: Keep hands clear of the upper head support assembly as boxes are transported through the Case Sealer Keep hands, hair, loose clothing, and jewelry away from box compression rollers, moving belts, and Tape Heads Always feed boxes into the Case Sealer by pushing only from the end of the box

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Rev 1.0 110 UM814TW

Important Safeguards
Operator Skill Level Descriptions
These descriptions and levels are uniform across all IPG Case Sealers
Skill “A” Machine Operator
This operator is trained to use the Case Sealer with the machine controls, to feed cases into the machine, make adjustments for different case sizes (USA series machines), to change tape, to start, stop, and restart production, and to clear jams and perform basic troubleshooting.
Important: The end user area supervisor must ensure that the operator has been properly trained on all machine functions before operating the machine.
Skill “B” Mechanical Maintenance Technician
Also referred to as the Maintenance Champion, this technician, is trained to use the Case Sealer as the Operator is able and in addition is able to work with the safety protection disconnected to check and adjust mechanical components, to perform maintenance operations and repair the Case Sealer. A skill “B” operator is not allowed to work on live electrical components.
Skill “C” Electrical Maintenance Technician
This technician is trained to use the Case Sealer as the Operator is able and in addition is able to work with the safety protection disconnected, to check and adjust mechanical components, to perform maintenance operations and repair the Case Sealer. A skill “C” operator is allowed to work on live electrical panels, terminal blocks, and control equipment.
Skill “D” Manufacturer Technician
Skilled technician sent by the manufacturer or its agent (distributors) to perform complex repairs of modifications, when agreed with the customer.
Operators skill level required to perform the following tasks on the Machine System

OPERATION
Tape Roll Replacement
Blade Replacement Ordinary Maintenance and Preventative Maintenance Extraordinary Mechanical Maintenance Extraordinary Electrical Maintenance

MACHINE CONDITION
Stopped by pressing the Emergency Stop Button

OPERATOR NUMBER OF SKILL LEVEL OPERATORS

A

1

Electrical Power Disconnected

B

1

Electrical Power Disconnected

B

1

Running with Safety Protections Disabled

C

1

Running with Safety Protections Disabled

D

1

Drive Belt Replacement

Electrical Power Disconnected

B

1

Machine Installation & Set-Up

Running with Safety Protections Disabled

B & C

2

Proper Electrical Disconnect is achieved when the machine is unplugged from the electrical socket.

Interpack USA 2024-WAT-BO 110 Rev 1.0

16

Important Safeguards
Emergency Stop Locations
The USA 2024-WAT-BO Case Sealer comes equipped with two (2) Emergency Stop buttons standard. One on the operator control box and another on the powered outfeed table. Additional Emergency Stop buttons may be added, consult your Authorized IPG Representative.

Figure 15: Emergency Stop Locations

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Rev 1.0 110 UM814TW

Specifications
USA 2024-WAT-BO Dimensions
Machine Weight: 850 lbs. (386kg)

35″ 889mm

50″ 1270mm

24″-30″ 610-762mm

74.96″ 1904mm

74.96″ 1904mm

• Height notated is with standard legs. If a different range is necessary please contact your Authorized IPG Representative for additional conveyor height options. If optional casters are added they will add 4″ (102mm).
  Figure 16: Machine Dimensions

Interpack USA 2024-WAT-BO 110 Rev 1.0

18

Specifications
Machine Components
Powered Outfeed Conveyor

1/3HP Motors to Process 80b Cases

Pneumatic Tape Wipe Down

Easy Bottom Tape Roll Change

Operator Controls
Figure 17: Machine Components

Pneumatic Gate

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Rev 1.0 110 UM814TW

Specifications
Power Requirements
Electrical: 110v, 60HZ, 15A (1650 Watts)
This machine comes standard with three gear motors, one on each drive base and one powered outfeed conveyor, an electrical box, and a control box.
The electrical box contains an HMI for machine adjustments. The control box contains the Clear button, Power Lamp, a Manual/Auto switch, a Tape Threading/Stop button, a Tape Cut button, a Tape Feed button, an Emergency Stop switch, a Start button, and a Reset button.
A 12 ft. (3.6 m) standard, three-conductor power cord with plug is provided for 110V, 60HZ, 15A service. The receptacle providing this service must be properly grounded.
Pneumatic Requirements
Compressed Air: 9CFM at 90 PSI (254.9 Liter/min at 620.5 kPa)
This machine comes standard with one main regulator.
Air must be clean and dry. If moisture enters the system valves can begin to degrade and lines slowly clog. This can cause reduced flow resulting in undesired machine behavior.
Operating Speed
Belt speed is 82 ft./min (24.9 m/min). Boxes must be separated by 31 in. (787mm).
Cases Per Minute by Case Length
30

25

Cases Per Minute

20

15

10

5

0 6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

40

Case Length (Inches)

Figure 18: Cases Per Minute

Interpack USA 2024-WAT-BO 110 Rev 1.0

20

Specifications
Tape Specifications
Use only IPG Water-Activated Tape. The machine can accommodate tape widths of 3 in. (70 – 75mm).
A maximum tape roll length of 4500 ft. (1371.6m) can be installed on the tape heads. This machine can accommodate all IPG brand, water-activated tape within listed specifications.
The standard tape leg length of 3 in. (75mm) is factory set. The standard tape leg length may vary up to ¼ in. (6mm) based on tape tension and line speed.
The standard tape leg length is adjustable via the HMI on the electrical box. The minimum tape leg length recommended is 2 in. (48mm) and the maximum recommended is 3 in. (75mm).

Operating Conditions
Use in a dry, relatively clean environment at 40° to 105° F (5° to 40° C) with clean dry cartons. Maximum sound pressure level is less than 70dBA.
CAUTION: MACHINE SHOULD NOT BE WASHED DOWN OR SUBJECTED TO CONDITIONS CAUSING CONDENSATION ON COMPONENTS.

CAUTION: TO PREVENT INJURY KEEP AN AREA WITH A MINIMUM OF 36 IN. (915MM) OF SPACE CLEAR, CLEAN, AND DRY ON THE OPERATOR AND CONTROL BOX SIDES OF THE MACHINE.

Carton Specifications
Type · Regular Slotted Containers (RSC) · Other styles may be processed. Consult factory.
Weight · 0 to 38.5 kg (0 to 85 lbs.) Max
Size

Carton Size

Length

Width

Minimum Maximum

7″ (127mm) Infinite

7″ (127mm) 20″ (508mm)

Material
· 125 to 175 PSI bursting test, single or double wall, B or C flutes
· Other styles may be processed. Consult factory.

Height 3″ (77mm)
Infinite

L H
W

Minor Panel Major Panel

However, if the box length (in the direction of the seal) to box height ratio is 0.75 or less, several boxes should be test run to assure proper machine performance. The formula is as follows:

Carton Length in direction of seal Carton Height

0.75

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Rev 1.0 110 UM814TW

Set-up Procedure
Receiving and Handling
The Interpack USA 2024-WAT-BO is shipped to the customer in a box and fixed to a pallet. The machine is enclosed with either a corrugated sleeve and cap or an HSC corrugated box. The sequence below is step by step instructions to remove all packing materials.
PRIOR TO SIGNING FOR THE MACHINE INSPECT IT FOR ANY DAMAGE THAT MAY HAVE OCCURRED DURING SHIPPING
1. Remove the strapping and/or staples at the bottom of the box
2. Lift the box cover off of the machine, use caution and team lift
3. Remove any bubble wrap or protective wrapping 4. Inspect the machine for any damage that may have
occurred during shipping 5. Remove the mounting bolts and nuts that secure the
machine to the pallet 6. Using a forklift or other lifting device, lift the machine
off the pallet Install any optional casters at this point as well as
adjusting leg height for desired conveyor height 7. Position the machine in its desired location 8. Remove any remaining tie wraps and shipping materials 9. Install the included Carton Retainers 10. Install any optionally ordered equipment
Figure 19: Unboxing
After unpacking the Case Sealer, look for any damage that may have occurred during shipping. Should the Case Sealer be damaged, file a claim with the transport company and notify your IPG representative as soon as possible.
Set up
The Case Sealer must be installed on a near level ground. Use the adjustable legs to ensure the machine is level and firmly planted on the ground (no rocking). Adjust the leg height with the six (6) telescopic adjustment legs to accommodate conveyor heights from 24 in. to 30 in. Consult with the factory for any other conveyor heights that may be required. Optional Casters add 4 in. to the conveyor height.

To adjust the Case Sealer height, jack up the machine to give ample room to extend the legs. Using a 19mm box end wrench, loosen the eight (8) M12mm hex bolts. Adjust the legs to the desired conveyor height and tighten the bolts. Etched lines on the legs ease leveling. The machine must be properly supported prior to any leg adjustment.

M12 Hex Bolts

Leg Adjustment

Figure 20: Leg Adjustment

Customer supplied feed conveyor (if used) should provide straight and level entry into the Case Sealer. Customer supplied exit conveyor (if used) should be straight and declined no more than 1 in./yard away from the Case Sealer to convey the sealed cartons away from the machine.

Interpack USA 2024-WAT-BO 110 Rev 1.0

22

Set-up Procedure
WARNING: CASTER INSTALLATION REQUIRES RAISING THE MACHINE TO ACCESS THE BOTTOM OF EACH LEG. FOLLOW ALL POSSIBLE SAFETY PROCEDURES PRIOR TO AND DURING THIS PROCESS.
Be advised there are several ways to install the casters on IPG Case Sealers. Consult your company’s safety practices after reading through the below directions. Take all precautions necessary.
1. Raise the machine to allow access to the bottom of each leg. 2. By hand, screw the caster into each leg. 3. Using a wrench, verify each caster is firmly seated to the bottom of the legs. 4. Lower the machine back down until it is resting on the casters. 5. Adjust the legs as necessary to achieve proper level of the machine.
CAUTION: DO NOT ADJUST THE HEIGHT USING THE CASTERS. HEIGHT CHANGES ARE TO ONLY BE MADE BY ADJUSTING THE LEG EXTENSIONS.
6. Position the machine in its desired location. 7. Lock the casters.

1/2″ – 24 Threaded Hole
Caster

Figure 21: Caster Installation
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Rev 1.0 110 UM814TW

Set-up Procedure
Optional Equipment: In-feed Table Installation

Case Direction

Figure 22: Case Direction
IPG Case Sealers come with the necessary mounting points for in-feed/out-feed tables. The optional in-feed/out-feed tables will come with all necessary hardware to mount to the machine. The case sealers can accept a variety of table sizes. Please consult with the factory on the best size table for your application.
1. Loosely install two carriage bolts into top two mounting holes on roller table with hardware included.

Figure 23: Carriage Bolt Assembly

Interpack USA 2024-WAT-BO 110 Rev 1.0

24

Set-up Procedure
Optional Equipment: In-feed Table Installation (Continued)
1. Utilizing the slots on the machine base, attach roller table to machine base by locating carriage bolts in slots on machine base and push down to lock in place. Make sure carriage bolts are properly aligned into slot when pushed down to lock in place before proceeding.

Figure 24: Table to Machine Base Installation
2. Once roller table is attached to the machine base using the two carriage bolts, install remaining two carriage bolts with hardware included through the bottom two holes on the machine base and roller table.
3. After all four mounting studs and included hardware have been installed, tighten all hardware to avoid roller table instability then install rollers on table.

Figure 25: Remaining Carriage Bolt Installation

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Rev 1.0 110 UM814TW

Set-up Procedure
Optional Equipment: Installation of External In-feed and Exit Conveyors
IPG does not supply conveyors. All conveyors are to be customer supplied. 1. Customer supplied in-feed conveyor (if used) should provide straight and level entry into the case sealer. 2. Customer supplied gravity exit conveyor (if used) should be straight and declined no more than 1 in./yard away from the machine to convey the sealed cartons away from the machine. 3. Customer supplied powered exit conveyor should be straight and level to convey the sealed cartons away from the machine.
Case Direction

Exit Conveyor

Entry Conveyor
Figure 26: Installing In-Feed and Exit Conveyors

Interpack USA 2024-WAT-BO 110 Rev 1.0

26

Connecting Utilities
Electrical Utilities
A 12 ft. (3.6m) standard three-conductor power cord with plug is provided for 110V, 60HZ, 15A electric service. The receptacle must be properly grounded. Before the machine is plugged into the receptacle, ensure that all materials are removed from the machine. The electrical control is protected with an automatic circuit breaker with resettable overload.
The electrical box is located on one side of the USA 2024-WAT-BO Case Sealer. It contains an HMI that can be used to adjust machine operation settings as needed.
The control box contains a Start button, the Emergency Stop switch, a Manual/Auto switch, a Tape Feed/Cut button, a Tape Threading/Stop button, and a Clear button.
Electrical Box

Operator Controls
Figure 27: Electrical Utilities
The electrical box and control box can be moved to the opposite side of the machine. This requires disconnecting and reconnecting electrical wires and components. Only trained and qualified service technicians should access and open the control box. If reversing the electrical utilities is required it is recommended to have this done at the factory prior to machine delivery. Please consult your IPG Representative if this process is required.

27

Rev 1.0 110 UM814TW

Connecting Utilities
Pneumatic Utilities
The pressure setting for the main air regulator is factory set. The values will need to be adjusted as needed by customer supplied pressure and volume. The main air regulator has a male quick disconnect adapter. Connect clean dry compressed air to this adapter. The USA 2024-WAT-BO Case Sealer requires a minimum of 9 CFM at 90 PSI (28.3 Liter/min at 689 kPa). It is connected to an electronic dump valve prior to any connection into the machine. To regulate the main air pressure, pull on the knob located on the top of the main air regulator. Turn the knob clockwise for more pressure and counterclockwise for less. When the air pressure is at 75 PSI, push back down on the button until a “click” is felt to lock it in position. The thread size is 3/8 in NPT. Should the supplied airline or pressure be unplugged or cut for any reason, tape will not feed and rollers will not be activated if box is processed.
Adjustment Knob
Electronic Dump Valve
Quick Disconnect Adapter
Figure 28: Main Air Regulator

Interpack USA 2024-WAT-BO 110 Rev 1.0

28

Operator Control Box

Make sure machine is connected to air supply of at least 100 PSI (689.5 kPa) and machine regulator is set at 75 PSI. The following describes the use of control box buttons:

1. Reset button – Used to reset machine after power

up or to reset after all E-Stops have been cleared.

2. Clear button (Operational in Auto Mode only). This

button is used to simplify clearing a jam during

production. When pressed down, belt drive motors

stop, air supply is removed from tape head, and

cutting mechanism is engaged.

3. Manual/Auto switch

Auto mode is for machine operation.

Manual mode is for tape threading/troubleshooting. Tape Threading/Stop button

10

On Auto Mode, stops machine operation.

On Manual Mode, engages/disengages pinch

roller which drives the tape.

5. Tape Cut button

No function on Auto Mode.

9

On Manual Mode, engages cutting mechanism in

tape head to cut tape.

6. EMERGENCY Stop button

On Auto Mode, de-energizes machine.

On Manual Mode, de-energizes machine.

7. Tape Feed button

8

No function on Auto Mode.

On Manual Mode, feeds a length of tape and cuts it.

8. Belt Drive button

No function on Auto mode.

On Manual mode, press and hold to engage belt

drive, release to stop.

7

9. Start button

On Auto mode, starts machine.

No function on Manual mode.

10. Power Lamp – Electricity is being delivered

throughout the machine.

1

2

3 4

5 6

Figure 29: Operator Control Panel

29

Rev 1.0 110 UM814TW

Bottom Tape Head Loading/Threading
Direction of Bottom Tape Unwind

As shown in the diagram below, tape should be mounted with a clockwise, unwind direction. The adhesive side of tape will be facing down as it goes around the peel-off roller.
Bottom Tape Path

The diagram below shows the threaded tape path using the red line/arrow as the tape. For proper threading of tape use the steps on page 31 (refer to Figure 34). The order in which the tape passes the rollers starts at the peel-off roller, travels through three guide rollers, as labeled below, then over powered roller, and under a fourth guide roller.

Guide Roller #1

Tape Head Powered Roller Guide Roller #2

Tape Head Guide Roller

Guide Roller #3 Adhesive Side

Tape Head Pinch Roller

Direction of Tape Unwind

Peel-Off Roller
Figure 30: Bottom Tape Path

Interpack USA 2024-WAT-BO 110 Rev 1.0

30

Bottom Tape Head Loading/Threading
Bottom Tape Loading/Threading Instructions

The instructions below will assist in threading tape on the bottom tape head. Bottom Threading diagram is located on page 30.

1. Put machine in Manual Mode using Manual/Auto selector switch (Item 1).
2. Press the Tape Threading Button (Item 2). 3. Unlock the tape carriage retaining bracket and pull it out
away from the machine (Item 3). When fully extended lock the bracket to prevent unwanted movement of the bottom tape mandrel. 4. Loosen the handle on the tape mandrel and remove the Cross Bar Assembly (Item 4). 5. Remove the old tape core and any remaining tape in the tape path. 6. Install a new roll of tape. The tape peel-off direction should be clockwise. 7. Peel back the tape and have it go under the Peel-off Roller (Item 5). 8. Unlock the tape carriage and while holding the end of tape in one hand push the tape carriage back to its home position and lock the carriage in place (Item 3). 9. Slip the tape up between the machine frame and the first powered roller. Grasp it with your free hand on the top side of the powered conveyor (Item 6). 10. Remove the rear cover to expose the tape guide rollers. 11. Pull the tape over the two (2) guide rollers (#1 and #2) (Item 7). 12. The pare must then pass under the

3 guide roller (Item 9) before being pulled up over the first roller in the

tape head (Item 9). 13. At this time, use scissors to trim any of the damaged tape off allowing for a clean edge. 14. After being pulled over the powered tape head roller pass the tape under the tape head guide roller (Item 10). 15. Lastly make sure the tape is under the tape head pinch roller and the top tape plate (Item 11).
3

1 2
Figure 31: Operator Control Panel
6

4 11

5

7

8

9

10

Figure 32: Top Tape Threading

31

Rev 1.0 110 UM814TW

Adding Water to the System
The USA 2024-WAT-BO comes equipped with one 64oz water bottle to supply the bottom tape head with water. 1. Remove the water bottle by pulling them straight up from support bracket. 2. Turn the bottles over so the water will not spill. 3. Unscrew the water bottle cap. 4. Fill the bottle with warm water, distilled or filtered water is preferred when tap water contains excess minerals. 5. Replace the water cap. 6. Install the water bottle by inserting it over the water cup post and into the support bracket on the side of the machine.
Figure 33: Adding Water to the System

Interpack USA 2024-WAT-BO 110 Rev 1.0

32

Removing/Replacing The Tape Head

From time to time the tape head will need to be removed for preventative maintenance and/or cleaning. When performing any preventative maintenance and/or cleaning press the Emergency Stop, disconnect the air supply and be sure to follow all Lock Out/Tag Out procedures.

1. Press the Emergency Stop, disconnect the air supply and follow all Lock Out/Tag Out procedures
2. Using the belt adjustment handle, open the belts to their maximum extent.
3. Remove the two roller covers from the machine.

5. Turn the valve on the water pot connection 90° so it is perpendicular to the brass pipe (red).
6. Disconnect the pneumatic (yellow) and water (cyan) quick connections.

Figure 34: Remove Roller Covers
4. Undo the two (2) latches on the industrial connector and pull straight back to disconnect the tape head from power.

Figure 36: Disconnect Tape Head Utilities CAUTION: THE WATER POT WILL BE HOT TO THE TOUCH. ALLOW TIME FOR THE WATER POT TO COOL BEFORE HANDLING.
7. Remove the water pot from the tape head. Lift up slightly and pull straight out from the tape head.

Figure 35: Remove Electrical Connection

Figure 37: Remove Water Pot

33

Rev 1.0 110 UM814TW

Removing/Replacing The Tape Head Continued

CAUTION: THE TAPE HEAD WEIGHS 35 LBS. (15.9 KG). BE SURE TO USE PROPER LIFTING TECHNIQUES TO AVOID STRAIN.
8. Grip both sides of the tape head. Lift up on the back of the tape head then straight up out of the machine.

10. Follow the instructions from Step 7 in reverse to complete the tape head installation procedure.
11. After all connections have been made to the tape head be sure the water pot valve is parallel to the brass pipe. The industrial power connector can only be installed in one direction, do not force the connector.
12. Once the covers have been replaced dis engage the Emergency Stop(s), power on the machine, and press the Reset button.

Figure 38: Remove Bottom Tape Head
9. To reinstall the tape head grip the tape head and allow the front mounting points to enter the angled slots. Then allow the rear points to drop into position.

Rear Mounting Points

Front Mounting Points

Figure 39: Tape Head Mounting Points

Interpack USA 2024-WAT-BO 110 Rev 1.0

34

Case Setup Procedure

Setting up the USA 2024-WAT-BO to process a case size is quick and easy. When performing any setup procedure press the Emergency Stop to prevent any unintended action or motion.

1. Press the Emergency Stop to prevent any unintended action or motion.
2. Fold the bottom of the desired case. Then place it in the center of the input side of the machine.

4. Flip the Auto/Manual switch to Manual (yellow), disengage the Emergency Stop (red), and press the Reset button (cyan).

Figure 40: Case Placement
3. Using the belt adjustment handle, tighten the belts so they grip the case firmly. Do not over tighten the belts to the case as this will deform the bottom flaps and cause poor taping. If the belts are not tight enough to the case it will not process through the tape head.

Figure 42: Setup Controls
5. Press and hold the Belt Drive button to drive the case through the machine. If the case pushes through the tape head the belt drive bases are tight enough. If they are not the case will stop against the front roller of the tape head. If this happens slowly tighten the belts while holding the Belt Drive button until the case processes through the tape head. Doing this will not apply tape to the case.

Figure 41: Tighten Belt Drive

Figure 43: Belt Drive
6. Flip the Manual/Auto switch back to Auto and then press the Start button to begin normal operation.

35

Rev 1.0 110 UM814TW

Operating Instructions
Once the tape has been loaded and threaded on both the top and bottom, allow up to 10 minutes of being powered on for the machine to become completely ready to process cases. The following instructions are presented in the order recommended for processing cases through the USA 2024-WAT-BO Case Sealer.
1. Install and thread tape roll on the bottom of the machine (refer to Bottom Tape Head Loading/Threading). 2. Fill the water bottle and place it on machine (refer to Adding Water to the System). 3. Open water pot valve on the bottom tape head – make sure the water line is connected to the water pot. 4. Supply or connect machine to air line, verify that the machine is set to 75 PSI (refer to Pneumatic Utilities). 5. Supply or connect machine to 110V electrical supply (refer to Electrical Utilities). 6. Turn on main power disconnect switch located on machine electrical box. 7. Twist the two E-stops clockwise and make sure all enclosure doors are closed. Press Reset button to allow machine operation. 8. Set machine to Manual Mode using Manual/Auto selector switch on the control box. 9. Press Tape Feed button to feed a predetermined length of tape through the path. Tape will be cut once length of tape
has been fed. 10. Inspect dispensed tape to ensure water is being properly applied to adhesive side. If water is not being properly
applied, refer to Chapter 6, Troubleshooting. 11. Follow the Case Setup Procedure for the size of case you wish to process 12. Switch machine to Auto using Manual/Auto selector switch on the control box. 13. Press Start button to begin machine operation. 14. Present a box to the machine, once it has been inserted enough the belts will take the case and seal the bottom center
seam. The gate will raise up to prevent an operator from overrunning the machine.
WARNING: ENSURE THAT THE OPERATOR’S HANDS ARE AWAY FROM THE CONTACT AREA BETWEEN THE BOTTOM OF THE CARTON AND THE MOVING BELTS. OPERATORS SHOULD GRIP THE CASE AT THE REAR AND LET GO ONCE THE MACHINE HAS TAKEN THE CASE. IMPROPER HANDLING CAN LEAD TO INJURY.
WARNING: KEEP HANDS, HAIR, LOOSE CLOTHING, AND JEWELRY AWAY FROM MOVING BELTS, AND TAPE HEADS
When feeding cartons into the Case Sealer all bottom flaps must be closed prior to entering the belts. Be sure that all cases are fed squarely and straightly into the Case Sealer, feeding cases crooked can result in poor seals.
The machine is programmed to detect most box jams. In the event the machine detects a jam the belts will stop, if tape has been dispensed it will be cut allowing the operator to clear the jam. If the Emergency Stop is engaged the Reset button will need to be pressed to re-energize the system.
In the event the machine does not detect a box jam the operator should press the Clear button. This will stop the belts and cut the tape if it has been dispensed. Switch the machine into manual and press and hold the Belt Drive button. This will allow the operator to clear the jam. If this does not clear the jam press the Emergency Stop and, using the belt adjustment handle, open the belts to manually remove the case. If the Emergency Stop is engaged the Reset button will need to be pressed to reenergize the system.

WARNING: DO NOT ATTEMPT TO REMOVE ANY JAMMED CASE FROM A CASE SEALER THAT IS CURRENTLY ON. DO NOT ATTEMPT TO PUSH A JAMMED CASE THROUGH THE MACHINE. THE MACHINE HAS PNEUMATIC COMPONENTS UNDER PRESSURE. NOT FOLLOWING THE PROPER CASE JAM CLEARING METHODS CAN RESULT IN INJURY.

Interpack USA 2024-WAT-BO 110 Rev 1.0

36

Operating Instructions
HMI Windows and Explanations
This is the Home screen of the HMI that is available to all users of the machine. If an error is not easily identifiable it will display on this screen. If the error has been cleared and no longer displays on the Home screen the operator can press Alarm History to view the various alarms that have come up on the machine. The Parameters and Engineering options are locked behind passwords. These sections will allow for operators to change machine settings.
Manual Screen This screen will allow operators to have manual control over the various actuating elements of the USA WAT machine. Manual actuation can only be conducted when the switch on the operator control box is set to manual. In the bottom only version of the machine the HMI program is the same as the standard machine and will still show elements of the Top Tape Head.
Alarm History Screen This screen will allow operators to view how many alarms and when (date and time) they occurred. This screen is helpful when performing troubleshooting as repeated alarms in close time proximity may help narrow down any adjustments that will be needed.
Log In Screen This screen will allow operators and service personnel to log in and gain access to adjust machine settings.

37

Rev 1.0 110 UM814TW

Operating Instructions
HMI Windows and Explanations
I/O Screens This screen will allow operators to view all PLC inputs and outputs along with their state. These screens will help operators in the performance of troubleshooting.
Cycle Count Screen This screen will allow operators to view machine cycle counts. It is located in the I/O screen sub-menu. This screen will assist in performing preventative maintenance at regular intervals.
Tape Head Parameter Screen This screen is locked behind a Level 1 login. This allows operators to make adjustments to timing and speeds in relation to the tape head(s). Only qualified personnel should have the login information and make changes. Altering these settings can result in poor machine performance. This screen also allows to restore settings to their default parameters.
Additional Parameter Screen This screen is locked behind a Level 1 login. This allows operators to make adjustments to timing for box jams. Only qualified personnel should have the login information and make changes. Altering these settings can result in poor machine performance. This screen also allows to restore settings to their default parameters.

Interpack USA 2024-WAT-BO 110 Rev 1.0

38

Operating Instructions
HMI Windows and Explanations
Help Screens These screens can be accessed by selecting the “?” on any of the parameter adjustment screens. These screens will explain the relations that each of the parameters have to the operation of the machine.
Engineering Screens These screens are locked behind the Level 2 login and should only be accessed by IPG authorized personnel. These screens will set what the machine considers the default values. These may be adjusted on a perinstall basis. These screens will also allow IPG authorized personnel to reset cycle counts, and set the date and time for the machine.

39

Rev 1.0 110 UM814TW

Preparing Cases to be Processed
Flap Folding
The USA 2024-WAT-BO is a bottom only sealer and as such only the bottom flaps of a regular slotted carton (RSC) will need to be folded. The top flaps may be folded but it is not necessary for processing through the case sealer.
1. Fold minor flaps inward as shown in Figure 38 2. Fold major flaps inward, as shown in Figure 39

Figure 44: Fold Minor Flaps

Figure 45: Fold Major Flaps

Interpack USA 2024-WAT-BO 110 Rev 1.0

40

Operation Modes
Control Box
The USA 2024-WAT-BO Case Sealer has three operating modes. The operator selects these modes, using the 2-position switch and push button on the Control Box (refer to Figure 40).
Clear Mode Button

Start Button

Manual/Auto Mode Selector Switch

Emergency Stop Button

Auto Mode

Figure 46: Operator Control Panel

This is the standard operating mode of the machine. In this mode, the belt motors and outfeed conveyor motor will be active. The belts will maintain their position unless an operator uses the hand crank to manually adjust their position. An operator will present a case, with all bottom flaps closed, to the infeed of the case sealer. When the case is partially inserted into the belts the case sealer will grasp the case and process it, applying a single strip of IPG brand water activated tape to the bottom center seam.

1. Ensure that the compressed air is plugged and at 75 PSI. 2. Turn the Manual/Auto selector switch on the control box to Auto (Automatic) (refer to Figure 40). 3. The case sealer is properly set up for the case size. 4. Press the Start button, the drive belts and outfeed table will turn on. 5. Introduce a case to the infeed of the case sealer. Grasping the case from the top or rear. Do not place hands in front of case. 6. The case will be processed and tape applied to the bottom center seam. 7. Once the case is processed the entry gate will drop allowing the operator to insert the next case.
Manual Mode

This mode is used for troubleshooting and loading tape on to machine.

1. Ensure that the compressed air is plugged in and at 75 PSI. 2. Turn the control selector to Manual mode (refer to Figure 46). 3. Once set to Manual, other buttons on control box can be used for troubleshooting or loading tape. 4. See Operator Control Box, for an explanation of button usage.

41

Rev 1.0 110 UM814TW

Operation Modes
Clear Mode
This mode is used to clear a jammed box when the situation does not require the Emergency Stop.
While in “Clear” mode, the belts will stop and if any tape has been dispensed from the tape head the blade will automatically cut the tape. This allows the operator to clear a box jam. The below steps are the factory recommended instructions for clearing a box jam.
WARNING: AT NO POINT SHOULD AN OPERATOR OR ANY PERSONNEL REACH INTO THE CASE SEALER WHILE IT IS IN OPERATION. AT NO POINT SHOULD AN OPERATOR OR ANY PERSONNEL REACH ACROSS THE MACHINE AT ANY POINT. THE PROPER JAM CLEARANCE STEPS SHOULD BE TAKEN ANY TIME A JAM OCCURS.
Jam Clearing
The following is the factory approved method for clearing jams in the USA 2024 -WAT-BO. It is not recommended to clear jams in any other manner as it may result in injury.
1. Press downward on the Clear mode button to engage clear mode. 2. Attempt to pull the case straight up and out of the machine. 3. If Step 2 did not work, place the machine in manual mode. 4. Press the start button to reengage the machine. 5. Press and hold the belt drive button to eject the case from the machine. 6. If the case is stuck on the tape head and not being removed from the machine, press the Emergency Stop button. 7. Use the belt adjustment handle to open the drive bases enough to remove the case. 8. Remove the jammed case. 9. Follow the Case Setup Procedure to reset the machine for the cases. 10. Disengage the Emergency Stop. 11. Press the Reset button. 12. Switch the machine to Auto mode. 13. Press the Start button.
WARNING: ENSURE THAT THE OPERATOR’S HANDS ARE AWAY FROM THE MOVING BELTS OF THE SIDE DRIVE BASE ASSEMBLY. DO NOT PLACE HANDS ON THE FRONT EDGE OF THE CASE WHILE IT IS ENTERING THE MACHINE.
Should any problem occur during processing that requires halting the machine, press any red Emergency Stop button. The Clear button is NOT an Emergency Stop.
The machine should never be washed down or subjected to conditions causing condensation on components.

Interpack USA 2024-WAT-BO 110 Rev 1.0

42

Troubleshooting

The USA 2024-WAT-BO Case Sealer is fabricated with high quality components that provide trouble-free operation for a long period of time. However, should a problem occur, we recommend that you consult the following pages. If the problem you encounter is not discussed in these pages, call IPG Machinery Support 813-345-3070.
Motor Overloads

In the event the Start button is pressed and a motor does not start it is recommended to check the motor overloads in the electrical box.

In the event the motor continues to trip the overload the adjustable scale may be increased a small amount. On the Thermal Overload, protected by the hinged cover, is the adjustable dial.
Factory Recommended Set Point
LR3D 08

Current Setting

Figure 49: Motor Overload Adjustment

From the factory this dial should be set with the arrow pointing
Figure 47: Electrical Box Motor Overload Location towards the shown point above.

The electric motors are protected with an automatic re-settable overload. Push on the top blue button to reset. The current setting should be set at 110% of the FLA (Full Load Amps) of a single motor.

In some cases this dial may be set too low resulting in false overloads. This will most likely be noticed when processing cases near the maximum weight limits of the case sealer.

Figure 48: Motor Overload Reset
43

Rev 1.0 110 UM814TW

Troubleshooting
The USA 2024-WAT-BO Case Sealer comes equipped with a HMI screen that is located on the top of the electrical box. This screen offers users the ability to review a variety of alarm history details and to view the input and output IO for ease of troubleshooting assistance.
This is the Home screen of the HMI that is available to all users of the machine. If an error is not easily identifiable it will display on this screen. If the error has been cleared and no longer displays on the Home screen the operator can press Alarm History to view the various alarms that have come up on the machine.

Figure 50: HMI Home Screen

This is the Alarm History screen of the HMI that is available to all users of the machine. This will display a full list of all alarms since install or the last date the alarms have been reset. In the event the error display on the Home screen has been reset it will have a history here.

Figure 51: HMI Alarm History Screen
This is the IO Input screen of the HMI that is available to all users of the machine. This displays a current, real-time, display of all the inputs and their states. When the blocks are red that means the PLC is not receiving signal from that source. When the blocks are green the PLC is receiving signal from that source. This is helpful when attempting troubleshooting.

Figure 52: HMI IO Inputs Screen

This is the IO Output screen of the HMI that is available to all users of the machine. This displays a current, real-time, display of all the outputs and their states. When the blocks are red that means the PLC is not sending signal to that source. When the blocks are green the PLC is sending signal to that source. This is helpful when attempting troubleshooting.

Figure 53: HMI IO Outputs
Interpack USA 2024-WAT-BO 110 Rev 1.0

44

Troubleshooting
Q & A
The following is a short set of brief questions and answers for some mild troubleshooting in WAT case sealers. More in-depth troubleshooting can be found in this section.
Q: How long is the tape good for once it gets wet?
It is recommended to process a case within 45 seconds of the initial tape leg being dispensed. Any longer the adhesive will begin to dry and will not stick to the case. Case sealers running the newest software package will have a time out system that will automatically cut the tape in the event this happens.
Q: Are the top and bottom tape heads interchangeable?
IPG Water Activated Tape Heads are manufactured in a top or bottom configuration and are not interchangeable. A top Water Activated Tape Head from one IPG manufactured case sealer can be transferred to another in the top position and the same with the bottom.
IPG manufacturers a 24v version of the WAT heads for adaptation into other equipment. Do not attempt to install a 24v tape head into a machine that is not wired correctly for it.
CAUTION: BE SURE TO NOT INSTALL 24V TAPE HEADS INTO EQUIPMENT THEY ARE NOT RATED FOR. THIS WILL CAUSE DAMAGE TO THE TAPE HEAD AND MAY RESULT IN INJURY.
Q: Can pressure sensitive tape heads replace WAT ones?
Due to manufacturing differences there is not a way to drop in replace the WAT heads with pressure sensitive counterparts.
Q: What is the best way to clean the tape heads?
It is recommended to clean the tape path with a mild detergent and water solution. Do not use any harsh industrial cleaners as they can deteriorate parts quickly. Do not use excessive amounts of water and dry the tape head soon after washing. Be sure the tape path is dry before reinstalling the tape head or rethreading tape.
Q: Can we reverse the side the tape is loaded on?
On WAT case sealers it is a special order to reverse the top tape mandrel to allow for it to be loaded from the reverse side. The bottom tape carriage cannot be reversed.
Q: Can I use a mobile compressor to operate the case sealer?
It is recommended to use a large compressor capable of producing a sustained 9 CFM at 90 PSI. If a compressor is used that is below this level it is possible to have unintended action, poor taping, or even a lack of pneumatic movement entirely. Smaller compressors are also more likely to introduce moisture into the air lines which can cause a degradation of internal components on the case sealer and tape head(s). Use only clean dry air with IPG manufactured equipment.
Q: Can I change machine settings?
While IPG WAT Case Sealers can have their settings adjusted through a password protected portion of the HMI screen it is recommended to contact IPG Machine Support prior to making any changes. The machine should have been set up by an authorized IPG representative and any tweaks that would need to have been made on site for your specific box suite would have been saved. Making changes to the settings could potentially damage the equipment.

45

Rev 1.0 110 UM814TW

Troubleshooting
The Machine is Turned on and Nothing Happens

NO
Plug the machine into an appropriate socket.

Is the machine plugged in? YES

NO

Is the power cord damaged?

YES

WARNING
Disconnect from all energy sources

Are all of the E-

NO

Stops

YES

Disengaged?

Contact IPG Machinery Support for part numbers

Disengage the E-Stop
NO

Are the

pneumatics connected and

YES

charged?

Connect pneumatics with a max PSI of 75

Is the Reset

NO

Button Blinking?

YES

Connect pneumatics

Cowninthecat mpanxePuSmI oatfi7cs5

with a max PSI of 75 Are these

NO

breakers

YES

tripped?

Press the Reset button

Contact IPG Machinery Support

Reset the breakers
breakers breakers

Interpack USA 2024-WAT-BO 110 Rev 1.0

IPG Machinery Support 877-447-4832 Option 4
46

Troubleshooting
Front Tape Leg Not Sticking

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47

Rev 1.0 110 UM814TW

Troubleshooting
Rear Tape Leg Not Sticking

YES

Has the rear tape leg been altered?

NO

Reset the length to default on HMI
YES
CAUTION
Water pot will be hot

Is the tape threaded correctly
Is the water pot warm?

Reset the length to default on HMI
NO
Rethread the tape
NO

YES

YES

Is the tape wet

Has the

machine been

powered on for 30

minutes

YES or more?

NO

Contact IPG Machinery Support
NO

Wait 30 minutes and try again

YES

Is the tape extremely wet

NO

Lower the level of water in the water pot

YES
Refill water bottle

Is the water bottle empty

NO
Raise the level of water in the water pot

Reset rear arm timers to default

YES

Has the timing of the arms been
changed?

NO

Contact IPG Machinery Support

Interpack USA 2024-WAT-BO 110 Rev 1.0

IPG Machinery Support 877-447-4832 Option 4
48

Troubleshooting

Tape Does Not Cut
Is tape threaded correctly?

CAUTION
Blade may be sharp.

YES WARNING
Disconnect from all energy sources

NO
Rethread tape

Clear the obstruction, inspect blade for damage, replace if damaged

YES

Is there debris or an obstruction blocking the
blade?
NO

Is the

torsion or extension spring

NO

installed

YES

Replace the return spring

Is the

YES

return spring weak or

broken?

NO

Replace extension spring

Solenoid may need replacement. Contact IPG

Machinery Support. Consider WAT Tape Head

YES

Refurbishment Program

Is the tape head making a
grinding sound?

IPG Machinery Support 877-447-4832 Option 4
49

NO

Is the

YES

tape stuck to the box and not

cutting

Clean the top tape head photoeye

NO
Contact IPG Machinery
Support

Rev 1.0 110 UM814TW

Troubleshooting

Tape Jam

YES

Is tape threaded correctly?

NO

Are the air

pressure settings on the machine

NO

Adjust air according to machine manual, connect to air supply if disconnected.

correct?

YES

Are the photoeyes blocked?
YES
Remove the obstruction and/ or clean the photoeyes.

NO
Is tape path clear of obstructions?

NO

Clear obstruction and clean tape path

YES

Is the

tape passing through the water

NO

pot?

CAUTION
Water pot will be hot

Rethread tape

YES

Close the valve and disconnect the water pot to

remove from the tape head. Open the pot and clear

any obstructions.

Is the tape passing fully through the tape shoe guide?

NO

Remove the tape shoe clean in warm soap and water solution. Allow time to dry and
reinstall until fully seated in place.

YES
Contact IPG Machinery
Support

Interpack USA 2024-WAT-BO 110 Rev 1.0

IPG Machinery Support 877-447-4832 Option 4
50

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ZZZz^

zzz^^^ /EKZZZ

EEKK

/

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EK

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tZE/E’
Z

Z

Z Z Z

^^^^^^^ZZZZZZddddddZZZZZZZd&ZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZ&&&&ZZZZ&ZZZZZZZZZZZZZZZZZZzZZZZZ/Z^/WZz’zzzzzzzD^^^^^^^ZZZZZZzzzz^Z/z//////ZZZZZZ/^^^^zzzzZ^^^^^EKZZZZZZKzzzzzz^Zz^^^^^^Z^ZZZZZZ//////ZZ///////ZZZ/ZZZZZZZZZZZZZEEEEEEZtEKKKKKKKZZZZZZZZZZZEEEEEEEEE/KKKKKKKEEK’EEEKKKKtttttttZZZZZZZZZZZZZZZZZZZZZZZZZZZZEEEEEEEEEEEE//////KKKKEEEEEE/KEZZZ”””’ZDZ^ZZZ/W’ZZZZZZZZDDDDZZZZD^^^^ZZZZZZZ^ZZZZZZZZZZZZZZZ////WWWW/W””’ZZZZZZZZZZZZZZZZZZZZZ

&ZZ ZZZ
&ZZ ZZZ

z^

/

//WW/W”’DDD^^^ZZZ

z^

/KKKZZZ

EK EK

Z/W’ D
^Z Z/W’ D
^Z

/W’D51^Z
KZ

Rev 1.0 110 UM814TW

ZZZZ Z

Troubleshooting
z^ z^z^ ZZZz^

z^
Z Z Z

/

EK

Z

TZape Not Dispensed

/ZZ

/ZZ EK /ZZ EK

/ ZZ

dZZZZ ZZ

z^

Z Z Z
ZZZz^ z^
ZZZz^

z^

Z/ZZ//Z///ZZZZZZ

EK EEKEKK

Z Z

/ZZ EK

/ Z

/ Z
ZZ
Z
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ZZZz^

zz^^

/EKZZZ
/

EEKK

Z

EK

tZE/E’
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Z Z Z

z^

Zt ZE/EE’EKK

Z

EK

Z

^^^^^^ZZZZZdddddZZZZZZd&ZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZZ&&&ZZZ&ZZZZZZZZZZZZZZZzZZZZZ/Z^/WZz’zzzzzzD^^^^^^ZZZZZzzz^Z/z/////ZZZZZ/^^^zzzZ^^^^EKZZZZZKzzzzz^Zz^^^^^Z^ZZZZZ/////ZZ//////ZZ/ZZZZZZZZZZZEEEEEZEKKKKKKZZZZZZZZZEEEEEEEKKKKKKKEEKKttttttZZZZZZZZZZZZZZZZZZZZZZZZEEEEEEEEEE/////KKKEEEEE/KEZZ”””ZDZ^ZZZ/W’ZZZZZZZDDDZZZD^^^ZZZZZZ^ZZZZZZZZZZZZZ///WWW/W””ZZZZZZZZZZZZZZZZZZ

&ZZ ZZZ

z^ /W’D/^Z
KZ

EK

Z/W’ D
^Z

&ZZ ZZZ

/ W’D ^ Z

z^

/KZ

IPG Machinery Support

EK

Z/W’ D
^Z

/W’87D7-447-4832^OptZion 4

KZ

Interpack USA 2024-WAT-BO 110 Rev 1.0

/W’D52^Z
KZ

Maintenance

The USA 2024-WAT-BO Case Sealer has been designed and manufactured with the finest components to provide long, troublefree performance. General preventive maintenance will improve performance and prolong the life of the case sealer. Review the
illustrations and chart below for information regarding machine maintenance.

WARNING: TURN OFF ALL ENERGY SOURCES AND LOCK OUT THE ELECTRICAL SUPPLY BEFORE CLEANING OR MAINTENANCE. IF POWER CORDS AND PNEUMATIC CONNECTIONS ARE NOT DISCONNECTED, SEVERE INJURY TO PERSONNEL COULD RESULT.
Lubrication:

Spray centering guide shafts and compression guide shafts once a month with a silicone based dry film lubricant. This will not attract dust or lint from the surroundings.

Apply chain lube on the drive and centering guide chain once a month.

No other lubrication is necessary to operate the machine.
Cleaning:

Cartons produce a sizable amount of dust and paper chips when processed or handled. If this dust is allowed to build up in the machine, it may cause component wear and overheating of motors. Remove the accumulated dust with a shop vacuum. Avoid using compressed air to remove the dust as this may cause the dust to penetrate into components.

Item
Carton Dust In/On Machine
Hardware
Cross Shafts Centering Chain Air Regulator Filter Tape Path Water Pot/Reservoir Wetting Roller Wipe Down Drive Rollers Tape Head Assist Roller

Action Required Vacuum off machine externally and internally, pay attention to
drive base centering chain Re-tighten any loose hardware, replace any missing hardware
Lubricate Lubricate Clean filter Clean to remove adhesive Rinse out thoroughly Clean roller Remove dust Clean roller

Material Vacuum
Dry PTFE Chain Lubricant Water, Mild Detergent
Water
Water, Mild Detergent Air Hose
Water, Mild Detergent

Frequency Weekly Monthly Quarterly
X
X X X X X X
X X

Recommended Spare Parts:

It is recommended to keep a small supply of spare parts on hand in order to reduce any potential down time for maintenance. The table of parts to the right is the recommended list of spare parts. Different applications of machinery may require some amendments to this list, please consult IPG Machinery Support for any additional recommended material.

Description Peel off Spring Emergency Stop Button Driving Belts Water Pot Roller WAT Tape Head Roller Striker Plate Cutter Blade Extension Spring

Item Number UPH1289 UPM2211 UPM4884 WET0071 WPT0144 WPT0044 WPT0050 WPT0063

QTY 1 1 2 1 2 1 1 1

53

Rev 1.0 110 UM814TW

Maintenance
Changing the Air Regulator Filter
The filter on the air regulator removes dirt and moisture from air plant before it enters the carton sealer. 1. To remove metal protective guard, press down on locking tab located towards the top of the guard, rotate guard and pull down. 2. The clear reservoir has a threaded top, which is used to attach it to the main regulator assembly. To remove the reservoir, rotate it until unfastened. 3. The air regulator filter is held in place using a threaded cap fastened on to the main assembly. To remove the filter, unfasten the cap and pull down on filter.
Figure 54: Filter Regulator

Interpack USA 2024-WAT-BO 110 Rev 1.0

54

Maintenance
Drive Belt Replacement
1. Using a 4mm Allen key, remove two screws and remove drive base cover.

5. Proper belt tension is achieved when a 5-pound pull force is used to create a 25mm (1 in.) gap, as shown in the middle of the drive base.

Figure 55: Drive Base Cover
2. Using appropriate Allen key and wrench, loosen belt tensioning bolts.

Figure 59: Proper Belt Tension
6. Intertape S/B drive idler pulleys are engineered to self-track to center. After tensioning, if the belts do not track on center, contact maintenance or your IPG Distributor.

Figure 56: Loosen Belt Tension Bolt
3. Remove worn belt and replace with new belt.

Figure 60: Self-Center Pulley
7. Using a 4mm Allen key, replace drive base cover, as shown.

Figure 57: Replace Belt
4. Using appropriate Allen key and wrench, tighten belt tensioning bolts. Be sure to equally adjust tensioning bolts for both drive belts.

Figure 61: Drive Base Cover

Figure 58: Tighten Belt Tension Bolt
55

Rev 1.0 110 UM814TW

Maintenance
Drive Belt Adjustment
1. Using a 4mm Allen key, remove two screws and remove drive base cover.

4. Intertape S/B drive idler pulleys are engineered to selftrack to center. After tensioning, if the belts do not track on center, contact maintenance or your IPG Distributor.

Figure 62: Drive Base Cover
2. Using appropriate Allen key and wrench, tighten belt tensioning bolts. Be sure to equally adjust tensioning bolts for both drive belts.

Figure 65: Self-Center Pulley
5. Using a 4mm Allen key, replace drive base cover, as shown.

Figure 63: Tighten Belt Tension Bolt
3. Proper belt tension is achieved when a 5-pound pull force is used to create a 25mm (1 in.) gap, as shown in the middle of the drive base.

Figure 66: Drive Base Cover

Figure 64: Proper Belt Tension

Interpack USA 2024-WAT-BO 110 Rev 1.0

56

Appendix A
Electrical Drawing

-Q1
SERIE SE16 32A-500V
Fuse Type gG 10.3*38 (16A)
-X1

L. N. PE .

L

2

1

4

3

L1 14WAG Bk N1 14WAG Bk

N

6

5

N2 14WAG Bk

L2 14WAG Bk
N2

L2 14WAG Bk

-V1
FN2010-20-06 SCHAFFNER

AHC

Line Line Load Load

-T1 AC

110V

24V

Power Supply S8VK-C24024

DC

–

1+

1

1

2

-F7
NC1V 7A
-Q2
/4.5 LC1-D09BL

PE

-F2
NC1V 3A

-F1
NC1V 7A

0V

221

21

+24

-Q6
/4.6

21 43

L41 2 1 43

6 5 N41

L3

L3 14WAG Bk

L3
N3 14WAG Bk

L3 14WAG Bk
N3 14WAG Bk

L3 /2.0 N3 /2.0

N3

N3

21 43 65 5

21 43 65 4

65

43

21

-Q3
/2.6 LC1-D09F7
-F3
2.5-4A LR3D-08

3

-Q4
/2.6 LC1-D09F7
-F4
2.5-4A LR3D-08

-Q5
/2.5 LC1-D09F7
-F5
2.5-4A LR3D-08

21 43 65 /8.2 14 13 /2.5 22 21

21 43 65 /8.2 14 13 /2.6 22 21

21 43 65 /8.3 14 13 /2.6 22 21

68

14WAGYe/Gr

PE

W3

U3

W2

U2

W1

U1

/3.0 102 /2.7 0V

/2.8 +24

YLGN

BU

-W1
CABLE PVC 1.25X3C
-M1
M
300W 2.7A 1 110V

U1

BN

U2

BU

PE

GNYE

PE
-W2
CABLE PVC 1.25X3C
-M2
M
300W 2.7A 1 110V

U1

BN

U2

BU

PE

YLGN

PE
-W3
CABLE PVC 1.25X3C
-M3
M
1 300W 2.7A
110V

U1

BN

PE

U2

/1.9 L3 /1.9 N3
-F8
NC1V 2A

16WAG Red

L3 /5.0

N3 N3 /5.0 16WAG Red

L4

L4

L4

-K3

-K5

-K18

-K1

/10.3

/10.5

/12.1

/10.0

L4

/1.2 +24

+24

+24 +24 /3.0

15 14 13

14 13

14 13

14 13

62 1 74 3 L4 16WAG Red

16WAG Red

15

16WAG Red

15

15 16WAG Red

15 16WAG Red

N4 16WAG Red

-X3
-X8 -M5
-X3 -X8
N4

N4 9 N4 9 .

N4 A2 A1

7

10

22 21

22 21

22 21

-F5
/1.8 1-1.6A

-F3
/1.5 1-1.6A

-F4
/1.6 1-1.6A

12

18

17

16

14

-E2

2

N4

-Q5

-Q3

-Q4

A2 A1

A2 A1

LC1-D09F7

LC1-D09F7

LC1-D09F7

A2 A1

X2 X1

-P1
Power Lamp 800FP-P7

-U13
HMI eMT3070B

–

N4

N4

N4

N4

/1.3 0V

0V

/1.8 /1.8 /1.8

1 3 5 13

2 4 6 14

/1.5 /1.5 /1.5

1 3 5

2 4 6

/1.6 /1.6 /1.6

1 3 5

2 4 6

0V

0V

0V /3.0

57

Rev 1.0 110 UM814TW

Appendix A
Electrical Drawing

/1.3 102 /2.9 0V /2.9 +24

102 0V

102 0V
+24

0V
-K20
/12.4
-X3

102 0V

3 . 14 13

23

21

0V

102

0V

/5.0 +24

+24

+24

/3.9 0V

0V

22 21

2 1 6 . 25 12 11 7 . 30

37

41

-X12
-S32
EM-stop Panel
800FP-MT44

-Q2
/4.5
-Q6
/4.6
-X12
-S31
/4.6 Reset
PB

38

14 13

0V 40

-X8
-U15
100W
-X8 -X3
1 X1
Digital input
-U17

X01 5 . X01 5 Green 14 . X20 14 Orange

Red 1

Black 2

Yellow 3

24

Blue

White 4

-U16
Analog output
CH-2 456
X20
20 X20
Tape motor overload Digital input
-U17
+24

6 . 24 6

V+

13 . 0V 13

V-

I

14 13

-K37
/4.2 Safety relay
MSR127T 13,14

034

40

S21 1 . 021 S22 2 . 022 S52 3 . 052 S12 4 . 012

-X12

S34

S11

A1 A2

-K37
Safety relay MSR127T

AB MSR127T

Input circuits

Reset/ Start 13 23 33 41
K1

/7.5

13 23

14 24

33 34

41 42

/4.5 /4.6

53 63

54 64

K2 14 24 34 42

Interpack USA 2024-WAT-BO 110 Rev 1.0

A2 A1

-Q2
LC1-D09BL

-Q6
MKS2P

/1.4 /1.4 /1.4 /4.3

1 3 5 21

0V

2 4 6

/1.3 /4.3

13 21

22

0V 14
22

58

A2 A1

102 /10.0 0V /4.0
+24 /5.0
0V /5.0

Appendix A
Electrical Drawing

/4.9 /2.1 /2.1

+24 N41 L41

+24 N41 L41

SP0 L SP1 N SP2 S/S

0 X0 1 X1 2 X2 3 X3 4 X4 5 X5 6 X6 7 X7 10 X10 11 X11 12 X12 13 X13 14 X14 15 X15 16 X16 17 X17

-U4

FX3G-40MR

Top tapehead counter

/6.3

/6.3

/6.3

/6.3

/6.3

/

/6.3

/7.0

/7.0

/7.0

/7.0

/7.0

/7.0

/7.0

/7.0

Switch

20 X20 21 X21 22 X22 23 X23 24 X24 25 X25 26 X26 27 X27

/12.9 0V
Tape Motor Overload /8.1 /8.1 /8.1 /8.1 /8.1 /8.1 /8.1 Clear Button

SP0 S/S 24+ 0 24- 1

/4.9 /4.0

0V +24

0V +24
-U7

FX2N-8EX

30 X30

/9.0

31 X31

/9.0

32 X32

/9.0

33 X33

/9.0

34 X34

/9.0

35 X35

/9.0

36 X36

/9.0

37 X37

/9.0

1 CH-1 2 V3I 4 CH-2 5 V6I 7 CH-3 8 V9I 10 CH-4 11 V12 I

-U12
FX3U-4DA

SP0 COM0 SP1 COM1 SP2 COM2 SP3 COM3 SP4 COM4 SP5 COM5

0 Y0 1 Y1 2 Y2 3 Y3 4 Y4 5 Y5 6 Y6 7 Y7 10 Y10 11 Y11 12 Y12 13 Y13 14 Y14 15 Y15 16 Y16 17 Y17

/10.0 /10.0 /10.0 /10.0 /10.0 /10.0 /10.0 /10.0 /11.0 /11.0 /11.0 /11.0 /11.0 /11.0 /11.0 /11.0

0V
-U5
FX3G-40MR

SP0 SP1

COM0 COM1

0V

0V

0V /6.1

20 Y20 21 Y21 22 Y22 23 Y23 24 Y24 25 Y25 26 Y26 27 Y27

/12.0 /12.0 /12.0 /12.0 /12.0 /12.0 /12.0 /12.0

-U6
FX2N-8EYR

/5.8 0V

0V

0V

0V

0V

0V

0V

0V

0V /7.0

14 13

22 21

14 13

-S3
PB1 800FP-F3
-X8

-S5
800FP-F4 PB2

-Q10
800FP-SM22 CS1

21

-S4
800FP-F2 PB3

X02

15

X03

X07

X06

X05

X04

15 .

-X3

X03

2

3

4

5

6

7

X2

/5.0

X3

/5.0

X4

/5.0 X5

/5.0

X6

/5.0

X7

/5.0

Digitalinput

-U4
59

Rev 1.0 110 UM814TW

Appendix A
Electrical Drawing

/6.9 0V

0V

/8.9 +24

0V +24

14 13

-S7
800FP-F2 PB5

0V

0V

0V +24

0V +24

0V /8.0 +24 /8.0

2

1

24 23

-K37
/4.2

-B3
T18SN6FF50Q

1

2

-B4
S18SN6FF50Q

3

3

X16

X15

X14

X13

X11

10

11

12

13

14

15

16

17

X10

/5.0 X11

/5.0 X12

/5.0 X13

/5.0 X14

/5.0 X15

/5.0 X16

/5.0 X17

/5.0

Digitalinput

/7.10 0V

0V

/7.10 +24

0V +24

-U4
0V +24

0V +24

0V

0V /9.0

+24 /7.0

12 11

0V

14 13

X22 14 13 0V

-F5 -F4 -F3

/1.8

/1.6

/1.5

1-1.6A

X22

14 13

3

1

2

-B10
S18N6FF50Q

-S8
800FP-LMM46

X27

X26

X22

X21

21 X21

22 /5.0 X22

Digital input

23 /5.0 X23

24 /5.0 X24

25 /5.0 X25

-U4

26 /5.0 X26

27

/5.0 X27

/5.0

Clear Button

Interpack USA 2024-WAT-BO 110 Rev 1.0

60

Appendix A
Electrical Drawing

/8.9 0V

0V

0V

0V

0V

0V

-B13
WLCA2-7

0V

0V

0V /10.5

12 11

X37

X36

X35

X34

X30 X31 X32

30

31

32

33

34

35

36

37

X30

/5.0 X31

/5.0 X32

/5.0 X33

/5.0 X34

/5.0 X35

/5.0 X36

/5.0 X37

/5.0

Digital input Digital output

-U7 -U5

Y0

/5.5

Y1

/5.5

Y2

/5.5

Y3

/5.5

Y4

/5.5

Y5

/5.5

Y6

/5.5

Y7

/5.5

0

1

2

3

4

5

6

7

Y07

Y06

Y05

Y04

Y03

Y02

Y01

Y00

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

-K1
G6D-F4B
/3.9 102 102

-K2

-K3

-K4

-K5

-K6

-K7

-K8

G6D-F4B

57 12 . 57 14 13

56 11 . 56 14 13

55 10 . 55 14 13

102

102

102

102

102

102

102

102 102 /11.0

/12.9 102 102

102

102

102 102 /11.0

-K6

-K7

-K8

/10.6

/10.8

/10.9

-X2

/2.2 13

14

/2.4 13

14

/2.3 13

14

/9.9 0V

/2.4 13

14

A2 A1 55 10

-X7 -M8

/10.6 13

14

A2 A1 56 11

-M9

/10.8 13

14

-M10
0V

0V /11.0

/10.9 13

14

A2 A1 57 12

61

Rev 1.0 110 UM814TW

Appendix A
Electrical Drawing

Digital output

-U5

Y10

/5.5 Y11

/5.5 Y12

/5.5 Y13

/5.5 Y14

/5.5 Y15

/5.5 Y16

/5.5 Y17

/5.5

10

11

12

13

14

15

16

17

Y17

Y16

Y15

Y14

Y13

Y12

Y11

Y10

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

-K9
G6D-F4B

/10.9 102

102

/10.9 102

102

-K9
/11.0

-X3

-K10
102 102
-K10
/11.1

-K11
102 102
-K11
/11.3

-K12
102 102
-K12
/11.4

14 13

-K13
G6D-F4B
102 102
-K13
/11.5

14 13

-K14
102 102
-K14
/11.6

14 13

-K15
102 102
-K15
/11.8

14 13

14 13

-K16

102

102

102 /12.0

102

102 102 /12.0

-K16
/11.9

60 12 . 60 14 13

59 11 . 59 14 13

58 10 . 58 14 13

67

-X8

A2 A1 60 12

A2 A1 59 11

A2 A1 58 10

-M11

/10.9 0V

/11.0 13

14

-M12
0V

/11.1 13

14

-M13
0V

/11.3 13

14

Digital output

A2 A1 62

-M15

0V

/11.4 13

14
-U6

/11.5 13

14

0V

/11.6 13

14

0V

/11.8 13

14

-M18

0V

0V

/11.9 13

14

0V /12.0

A2 A1

Y20

/5.7 Y21

/5.7 Y22

/5.7 Y23

/5.7 Y24

/5.7 Y25

/5.7 Y26

/5.7 Y27

/5.7

20

21

22

23

24

25

26

27

Y27

Y26

Y25

Y24

Y23

Y22

Y21

Y20

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

A2 A1

-K17
G6D-F4B
/11.10 102 102
/11.10 102 102
-K17
/12.0

14 13

-K18
102

-K19
102

-K20
102 102

-K21
G6D-F4B

-K22

-K23

102

/9.0 +24

/9.0 +24

/11.10 102 /11.10 102

14 13

-K21
/12.5

-K22
/17.7

-K23
/12.8

14 13

14 13

-K24

102

102 102 /10.6

102

102

-K24
/12.9

14 13

45

44

41

42

26

X2 X1

/11.10 0V

0V

/12.0 13

14

/2.5 13

14

13 14

0V 13 14

/12.5 13

14

-S31
/4.3 Reset PB Lamp
0V

/17.7 13

14

/12.8 13

14

0V

0V

0V /5.4

/12.9 13

14

Interpack USA 2024-WAT-BO 110 Rev 1.0

62

Appendix A
Electrical Drawing

63

Rev 1.0 110 UM814TW

Appendix A
Electrical Drawing

Interpack USA 2024-WAT-BO 110 Rev 1.0

64

Appendix A
Pneumatic Drawing

65

Rev 1.0 110 UM814TW

Appendix B
Parts Listing
USA 2024-WAT-BO Outfeed Table Assembly Outfeed Leg Weldment Outfeed Leg With Emergency Stop Outfeed Table Tape Carriage Entry Plate Exit Plate Cover Plates Rollers Water Bottle Assembly Base Assembly Main Leg Assemblies Pneumatic Assembly Centering Assembly 1 Centering Assembly 2 Left Hand Drive Base Assembly Right Hand Drive Base Assembly Operator Control Box Assembly Electrical Cabinet Electrical Components
Items with black balloon call outs are assemblies (made of more than one individual part).

Items with white balloon call outs are single parts.

67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87
The top right of each page with a parts breakdown will show a red highlighted section of the machine that is being broken out into more detail.

Not all assemblies are sold as assemblies please consult IPG Machine Support for details.

Interpack USA 2024-WAT-BO 110 Rev 1.0

66

Appendix B
USA 2024-WAT-BO
1 2 3

6
4 5

ITEM PART NUMBER DESCRIPTION

QTY

1 UAM0489

OUTPUT TABLE

1

2 USM0867

BASE ASSEMBLY

1

3 UAM0511

DRIVE UNIT, R.H

1

4 UAM0510

DRIVE UNIT, L.H

1

5 UAM0508

GUIDE ADJUSTMENT ASSEMBLY 1

6 UAM0488

CONTROL BOX

1

67

Rev 1.0 110 UM814TW

Appendix B
Outfeed Table Assembly

ITEM PART NUMBER DESCRIPTION

QTY

1 USM0910

OUTFEED LEG WELDMENT 1

2 USM0964

OUTPUT TABLE TOP

1

3 UAM0506

TAPE ROLL CARRIAGE 1

4 USM0963

OUTFEED LEG W/E-STOP 1

Interpack USA 2024-WAT-BO 110 Rev 1.0

68

Appendix B
Outfeed Leg Weldment

ITEM PART NUMBER DESCRIPTION

QTY

1 UF4252

BHCS M10-1.5 x 20mm 4

2 UF6371

LW M10

4

3 UF3680

FW M10

4

4 UF6314

HNR M10-1.5

4

5 UF4231

FW M12

2

6 UF4230

LW M12

2

ITEM PART NUMBER DESCRIPTION

QTY

7 UF6393

HHCS M12-1.75 x 35mm 2

8 UPM0931

LEG FRICTION PLATE 1

9 UPM0847

LEG ADJUSTMENT

1

10 UPM5142

LEG WELDMENT

1

69

Rev 1.0 110 UM814TW

Appendix B
Outfeed Leg With Emergency Stop

ITEM PART NUMBER DESCRIPTION

QTY

1 UPM3892

E-STOP BUTTON

1

2 UPM6045

E-STOP LABEL

1

3 UPM7630

LATCH

1

4 UPM4720

NC CONTACT

1

5 UF4312

SHCS M4-0.7 x 6mm 2

6 UF3749

M4 LW

2

7 UF3710

M4 FW

2

8 UPM6170

BUTTON BOX

1

9 UPM6044

E-STOP BRACKET

1

10 UF1540EV

M10 HEX NUT

4

ITEM PART NUMBER DESCRIPTION

QTY

11 UF4231

M12 FW

2

12 UF4230

M12 LW

2

13 UF3734

HHCS M12-1.75 x 35mm 2

14 UPM7642

LEG FRICTION PLATE 1

15 UPM7641

LEG ADJUSTMENT 1

16 UPM5141

LEG WELDMENT

1

17 UF3680

FW M10

4

18 UF6371

M10 LW

4

19 UF4252

BHCS M10-1.5 x 20mm 4

Interpack USA 2024-WAT-BO 110 Rev 1.0

70

Appendix B
Outfeed Table

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER UF5601 UPM4969 UF1318 UF0867 UF1821 UPM4891 UPM5125 UPM5124 UF0864 UF0105 UPM6038 UF0038 UPM5126 UPM7874 UF6341

DESCRIPTION M5-0.8-BHCS CHAIN COVER BHCS M8-1.25 x 20mm M8 LW M8 FW CHAIN #40, 12 PITCH POWERED ROLLER CHAIN COVER SHCS M8-1.25 × 20MM M8 FW BOTTOM COVER SHCS M6-1.0 x 12mm SPROCKET MOTOR, 1/3 HP 15:1 M6 FW

QTY

ITEM PART NUMBER DESCRIPTION

QTY

15

16 UF3391

LOCK NUT M6

4

1

17 UF3750

SSS M6 x 10mm

2

20

18 UAM0505

OUTPUT TABLE WELDMENT 1

24

19 UF3776

SHCS M5 x 0.8 x 35mm

4

20

20 UF7023

M5 LW

8

8

21 UPM5711

SWITCH SNAP ACTION SPDT 1

10

22 UPM6037

POST

4

1

23 UF6340

M5 W

4

4

24 UF3687

BHCS M5-0.8 x 12mm

4

4

25 UPM4890

CHAIN #40, 25 PITCH

1

1

26 UPM5222

CHAIN SHIELD

1

4

27 UF7009

BHCS M4-0.7 x 8mm

3

1

28 UF3681

M4 LW

3

1

29 UF3710

M4 FW

3

8

71

Rev 1.0 110 UM814TW

Appendix B
Tape Carriage

ITEM PART NUMBER DESCRIPTION

QTY

1 UPM2784

HANDLE

1

2 UF0057

INTERNAL TOOTH LW M10 1

3 UF0107

M10 JAM NUT

1

4 UPM6041

BAR

1

5 UPM6042

BRACKET

1

6 UF6363

M6 LW

7

7 UF1250EV

BHCS M6-1.0 x 16mm

4

8 UF1828

M6 FW

7

9 UF0835

SHCS M6-1.0 x 20mm

3

10 UPM6043

SHAFT

2

11 UPM5713

SHAFT COLLAR

2

12 UF3680

M10 FW

4

13 UF3679

HHCS M10-1.5 x 20mm

4

14 UPM6142

SHUTTLE BLOCK

2

15 UPM6040

BRACKET

1

16 UF0105

M8 FW

8

17 UF3640

M8 LW

8

ITEM PART NUMBER DESCRIPTION

QTY

18 UF0098

SHCS M8-1.25 x 25mm

8

19 UPM6143

BACK FRAME

1

20 UF3816

M24 NUT

1

21 UF5399

FHCS M5-0.8 x 25mm

4

22 UPM5114

HUB

1

23 UF0091

FHCS M8-1.25 x 25mm

4

24 UPM5109

STEPPED SHAFT

1

25 UF5600

BHCS M6-1.0 x 12mm

1

26 UPM2206

EXTENSION SPRING

1

27 UF0062

M6 NUT

1

28 UPM8006

PIVOT ARM

1

29 UF6336

TEFLON WASHER

1

30 UPH9059

PEEL OFF ROLLER

1

31 UPH0949

GUIDE ROLLER SHAFT

1

32 UF1828

M6 FW

1

33 UF6363

M6 LW

1

34 UF4052

BHCS M6-1.0 x 50mm

2

ITEM PART NUMBER DESCRIPTION

QTY

35 UF5404

FHCS M5-0.8 x 16mm

4

36 UPM5111

PANCAKE

1

37 UAM0195

MANDREL HUB

1

38 UF3815

RET’G RING, ID 10

1

39 UPM4889

HNADLE

1

40 UAM0462

CROSS BAR ASSY

1

41 UF3743

M10 LW

4

42 UF0037

BHCS M5-0.8 x 16mm

1

43 UF7021

M5 LW

1

44 UF0106

M5 FW

1

45 UF0108

SPECIAL WASHER

1

46 UPM2803

ROTARY SLEEVE

1

47 UPM2539

BUSHING

1

48 UPM2471

DRAG LINK

1

49 UPM2792

DIVIDE POSITIONING PILLAR 1

Interpack USA 2024-WAT-BO 110 Rev 1.0

72

Appendix B
Entry Plate

ITEM PART NUMBER DESCRIPTION

QTY

1 UF0075

M5-0.8-SELF TAPPING 10

2 UPM4954

SLIDING PAD

2

3 UPM5954

COVER PLATE

1

4 UF0039

SHCS M5-0.8 x 10mm 8

5 UPM5955

SENSOR SUPPORT 1

6 UPM0317

SENSOR

2

7 UPM5951

FRONT SEAT, L.H. 1

8 UPM5956

SENSOR SUPPORT 1

9 UF7003

SHCS M5-0.8 x 12mm 8

ITEM PART NUMBER DESCRIPTION

10 UF7021

M5 LW

11 UF1827

M5 FW

12 UPM5952

FRONT SEAT, R.H.

13 UPM6254

SHIM 0.1mm*

14 UPM6255

SHIM 0.2mm*

15 UPM6265

SHIM 0.5mm*

16 UPM5953

SHIM 1.0mm*

• The number of shims may vary and are to allow for proper level and make up for any variation in machine tolerances.
  73

QTY 12 12 1 4 8 4 4
Rev 1.0 110 UM814TW

Appendix B
Exit Plate

ITEM PART NUMBER DESCRIPTION

QTY

1 UF0075

M5-0.8-SELF TAPPING

8

2 UPM5962

SLIP PAD, R.H.

1

3 UPM5961

SLIP PAD, L.H.

1

4 UPY0023

BRUSH

1

5 UF6305

FHCS M5-0.8 x 10mm

4

6 UPM5964

COVER

1

7 UF0039

SHCS M5-0.8 x 10mm

6

8 UPM5960

REAR SUPPORT SEAT, R.H. 1

9 UF0038

SHCS M6-1.0 x 12mm

4

10 UF6363

M6 LW

4

11 UPM4934

GUIDE ROLLER, 40OD

4

12 UPM4933

ROLLER, dia 17, 72L, BLACK 2

13 UPM6228

SHAFT, 115L, GROOVED 2

ITEM PART NUMBER DESCRIPTION

QTY

14 UF7003

SHCS M5-0.8 x 12mm

4

15 UF7021

M5 LW

10

16 UF1827

M5 FW

10

17 UPM6255

SHIM 0.2mm*

8

18 UPM6265

SHIM 0.5mm*

4

19 UPM5953

SHIM 1.0mm*

4

20 UPM6254

SHIM 0.1mm*

4

21 UPM5959

REAR SUPPORT SEAT, L.H. 1

22 UF3687

BHCS M5-0.8 x 12mm

4

23 UPM5969

PHOTOELECTRIC SENSOR 1

24 UPM5963

SENSOR BRACKET

1

• The number of shims may vary and are to allow for proper level and make up for any variation in machine tolerances.

Interpack USA 2024-WAT-BO 110 Rev 1.0

74

Appendix B
Cover Plates

ITEM PART NUMBER DESCRIPTION

QTY

1 UF9148

SHCS M4-0.7 x 10mm 20

2 UF3749

M4 LW

20

3 UF3710

M4 FW

20

4 UPM4941

ROLLER

20

5 UPM4942

ROLLER SHAFT

10

ITEM PART NUMBER DESCRIPTION

QTY

6 UPM5958

ROLLER PLATE RH 1

7 UF3170

SHCS M6-1.0 x 8mm 8

8 UPM4930

SIDE COVER,

2

9 UPM5957

ROLLER PLATE LH 1

75

Rev 1.0 110 UM814TW

Appendix B
Rollers

ITEM PART NUMBER DESCRIPTION

QTY

1 UPM3226

PVC ROL CHARCOAL DIA 1.9 X 12.00 14

Interpack USA 2024-WAT-BO 110 Rev 1.0

76

Appendix B
Water Bottle Assembly

ITEM PART NUMBER DESCRIPTION

1 WET0096

WATER BOTTLE

2 UF3262

FHCS M5-0.8 x 10mm

3 UPM5545

BP BOTTLE CAP

4 UPM5901

PLUNGER

5 UPM4946

RESERVOIR CUP

6 UPM4945

CUP HOLDER

7 UF6339

M4 FW

8 UF3749

M4 LW

9 UF6364

BHCS M4 x 0.7 x 10mm

QTY ITEM PART NUMBER DESCRIPTION

QTY

1

10 UPM5151

ELBOW FITTING

1

4

11 UPM5542

TUBE

1

1

12 UPM5543

10mm TUBE x 1/4G STR FITTING 1

1

13 UPM4944

HOLDER BRACKET

1

1

14 UF3751

HHCS M6-1.0 x 16mm

4

1

15 UF6411

M6 LW

4

4

16 UF6341

M6 FW

4

4

17 UPM4943

FRAME

1

4

77

Rev 1.0 110 UM814TW

Appendix B
Base Assembly

ITEM PART NUMBER DESCRIPTION

QTY

ITEM PART NUMBER DESCRIPTION

QTY

1 UPM6267

WIRING BOX

2

17 UF3187

SHCS M6-1.0 x 16mm

10

2 WET0241

CORD GRIP

1

18 UPM6253

LOWER DRAIN TRAY

1

3 UPM4929

ELECTRICAL RECEPTACLE BASE 1

19 UF7009

BHCS M4-0.7 x 8mm

3

4 UPM4938

RECEPTACLE CONNECTION

1

20 UF6363

M6 LW

10

5 UF3681

LW M4

7

21 UF4252

BHCS M10-1.5 x 20mm

8

6 UF3759

SHCS M4-0.7 x 10mm

4

22 UF3743

M10 LW

8

7 UPM5975

COIL CONNECTOR COVER

1

23 UF3680

M10 FW

8

8 UF7021

M5 LW

15

24 UPM6147

LOWER HOST BASE, L.H.

1

9 UPM5940

BASE WELDMENT

1

25 UPM5970

LOWER HOST COVER

1

10 UF3687

BHCS M5-0.8 x 12mm

4

26 UPM6252

SHAFT, 140L

4

11 UF1827

M5 FW

16

27 UPM6148

LOWER HOST BASE, R.H.

1

12 UPM5949

CYLINDER COVER

1

28 UF1828

M6 FW

10

13 UF6307

M5 HEX NUT

4

29 UPM5967

GUIDE ROLLER, 40OD

2

14 UF5601

BHCS M5-0.8 x 6mm

12

30 UPM6228

SHAFT, L115, GROOVED

1

15 UPM5948

FLOOR PLATE

1

31 UPM5966

ROLLER, dia 17, 72L, BLACK

1

16 UF3686

BHCS M5-0.8 x 10mm

8

Interpack USA 2024-WAT-BO 110 Rev 1.0

78

Appendix B
Main Leg Assemblies

ITEM PART NUMBER DESCRIPTION

QTY ITEM PART NUMBER DESCRIPTION

QTY

1 UMP7641

M1273 item 1

1

7 UF6314

M10-1.5 HNR

4

2 UPM7642

M1274

1

8 UF4231

M12 FW

2

3 UPM7640

M1272 item 1

1

9 UF4230

M12 LW

2

4 UF4229

M10-1.5 x 20-CARRIAGE BOLT 4

10 UF6393

M12-1.75 x 35 HHCS

2

5 UF6371

M10 LW

4

6 UF3680

M10 FW

4

79

Rev 1.0 110 UM814TW

Appendix B
Pneumatic Assembly

ITEM PART NUMBER DESCRIPTION

QTY

1 UF6376

M4 LOCK NUT

4

2 UF3710

M4 FW

6

3 UPM5980

SOLENOID VALVE

1

4 UPM5981

WIRE CONNECTOR

1

5 UPM3391

SILENCER VALVE

2

6 UF3264

FHCS M8-1.25 x 20mm

4

7 UPM7513

GATE FOR GUIDED CYL 1

8 UPM5972

CYLINDER W/ GUIDE ROD 1

9 UPM5971

STOP BRACKET

1

10 UF0103

M6 FW

4

11 UF6363

M6 LW

4

12 UF5600

BHCS M6-1.0 x 12mm

4

13 UF3640

M8 LW

4

14 UF6309

HHCS M8-1.25 x 20mm

4

ITEM PART NUMBER DESCRIPTION

QTY

15 UPM5984

90° QUICK CONNECTOR 1

16 UPM5979

ELECTRIC CONNECTOR 1

17 UPM5978

ELECTRONIC DUMP VALVE 1

18 UPM5983

CONNECTOR, STRAIGHT 1

19 UPM5977

REGULATOR

1

20 UF3694

SHCS M4-0.7 x 80mm

2

21 UPM5982

90° ELBOW

1

22 UPM5976

SPACER

1

23 UF3749

M4 LW

2

24 UPM6171

SILENCER

1

25 UF3649

BHCS M4-0.7 x 12mm

2

26 UPM6172

DIN RAIL, 90L

1

Interpack USA 2024-WAT-BO 110 Rev 1.0

80

Appendix B
Centering Assembly 1

ITEM PART NUMBER DESCRIPTION

QTY

1 UPM6272

CHAIN #35

4

2 UPM1168

CHAIN THREADED LINK LH

4

3 UF6363

M6 LW

16

4 UPM3255

TURNBUCKLE

4

5 UF0062

M6 NUT

16

6 UPM3260

CHAIN THREADED LINK RH

4

7 UF5400

FHCS M5-0.8 x 12mm

4

8 UPM0028

SPROCKET

4

9 UPM5773

KEY 5×5-20

4

10 UPM3262

SPROCKET SHAFT BEARING HOUSING RH 2

11 UF4231

M12 FW

4

12 UF0061

HHCS M12-1.75 x 20mm

4

13 UPM3303

LINEAR BEARING 20mm

6

14 UPM3330

COLLAR 20mm

4

ITEM PART NUMBER DESCRIPTION

QTY

15 UF6369

M8 NUT

6

16 UPM6079

SHAFT ANCHOR PLATE

4

17 UF3640

M8 LW

6

18 UPM6269

SHAFT 888.6mm

2

19 UAM0141

DRIVE SUPPORT

1

20 UAM0516

DRIVE SUPPORT

2

21 UPM3316

SHAFT 20MM

2

22 UF4230

M12 LW

4

23 UF5925

SSS M5-0.8 x 10mm

8

24 UPM0150

SPROCKET SHAFT WASHER

4

25 UPM1646

SPROCKET SHAFT SPACER

4

26 UPM3275

SPROCKET SHAFT BEARING HOUSING LH 2

27 UPM1637

BEARING R8-2RS

4

81

Rev 1.0 110 UM814TW

Appendix B
Centering Assembly 2

ITEM PART NUMBER DESCRIPTION

QTY

1 UF3179

SHCS M6-1.0 x 20mm 5

2 UF6363

M6 LW

5

3 UF0103

M6 FW

5

4 UPM5773

KEY 5×5-20

1

5 UPE0001

HANDLE, FOLDABLE 1

6 UF5400

FHCS M5-0.8 x 12mm 4

7 UPM6157

BEARING SPACER

1

8 UPM0523

FLANGE BEARING

1

9 UPM6159

STANDOFF

2

10 UPM6160

SPRING PLATE

1

11 UPM6161

FIBER WASHER

1

12 UF0053

M24 FW

1

13 UF7021

M5 LW

4

14 UF3169

SHCS M5-0.8 x 16mm 4

15 UPM0054

SPRING

1

16 UF3816

M24 NUT

2

ITEM PART NUMBER DESCRIPTION

QTY

17 UPM6152

ADJUSTMENT SHAFT 1

18 UPM6156

SHAFT COLLAR

3

19 UF6369

M8 NUT

4

20 UF3640

M8 LW

4

21 UPM0523

FLANGE BEARING

1

22 UPM6268

BRING SPCR

1

23 UPM6270

CAP

1

24 M12-1.75

M12 NUT

1

25 UPM6158

SEAL

1

26 UAM0509

DRIVE SUPPORT

1

27 UPM6154

SPRING SHAFT

2

28 UPM6155

SPRING

1

29 UF0114

HHCS M12-1.75 x 150mm 1

30 UPM6153

BRACKET

1

31 UPM6272

GUIDE BLOCK

1

Interpack USA 2024-WAT-BO 110 Rev 1.0

82

Appendix B
Left Hand Drive Base Assembly

ITEM PART NUMBER DESCRIPTION

QTY

1 UPM4884

DRIVING BELT 50 x 2360L

1

2 UF5600

BHCS M6-1.0 x 12mm

2

3 UPM4975

COVER LEFT SIDE

1

4 UF0017

Ø12MM SNAP RING

1

5 UPM4885

IDLER PULLEY

1

6 UPM0324

BEARING PULLEY

2

7 UPM0109

IDLER PULLEY SPACER

1

8 UPM1233EV IDLER PULLEY SHAFT

1

9 UPM0101

TENSIONER BACKING PLATE 1

10 UPM0112

SPRING LOCATOR PIN

1

11 UPM0038

DIE SPRING

1

12 UF1400

SSS HK 3/8-16 X 3”

1

13 UF3377

3/8″-16-HNR

3

14 UF3169

SHCS M5-0.8 x 16mm

8

15 UPM4974

BELT PAD

2

16 UF1827

M5 FW

8

17 UF3393

M5 LOCK-NUT

8

ITEM PART NUMBER DESCRIPTION

QTY

18 UF0454

HHCS M6-1.0 x 16mm

2

19 UF6363

M6 LW

2

20 UF0103

M6 FW

2

21 UPM0647

CARTON RETAINER

1

22 UPM6163

DRIVE WELDMENT, L.H

1

23 UF1411

SSS M6-1.0 x 6mm

1

24 UPM2156

TENSIONER ALIGNMENT PLATE 1

25 UF1192

FHCS M6-1.0 16mm

2

26 UF3748

FHCS M10-1.5 x 20mm

1

27 UPM3327

MOTOR 1/3HP 25:1

1

28 UF5900

M6 LOCK-NUT

4

29 UF0103

M6 FW

4

30 UF3752

BHCS M6-1.0 x 30mm

3

31 UF3712

FHCS M6-1.0 x 30mm

1

32 UPM4883

DRIVE PULLEY

1

33 UF3683

SSS M6-1.0 10mm

2

83

Rev 1.0 110 UM814TW

Appendix B
Right Hand Drive Base Assembly

ITEM PART NUMBER DESCRIPTION

QTY

1 UF3683

SSS M6-1.0 x 10mm

2

2 UPM4883

DRIVE PULLEY

1

3 UPM4884

DRIVING BELT 50 x 2360L

1

4 UF5600

BHCS M6-1.0 x 12mm

2

5 UPM4973

COVER RIGHT SIDE

1

6 UF0017

Ø12MM SNAP RING

1

7 UPM4885

IDLER PULLEY

1

8 UPM0324

BEARING PULLEY

2

9 UPM0109

IDLER PULLEY SPACER

1

10 UPM1233EV IDLER PULLEY SHAFT

1

11 UPM0101

TENSIONER BACKING PLATE 1

12 UPM0112

SPRING LOCATOR PIN

1

13 UF1400

SSS HK 3/8-16 X 3”

1

14 UPM0038

DIE SPRING

1

15 UF3377

3/8″-16-HNR

3

16 UPM6164

DRIVE WELDMENT, R.H

1

17 UF1411

SSS M6-1.0 x 6mm

1

ITEM PART NUMBER DESCRIPTION

QTY

18 UPM0647

CARTON RETAINER

1

19 UF0103

M6 FW

2

20 UF6363

M6 LW

2

21 UF0454

HHCS M6-1.0 x 16mm

2

22 UPM2156

TENSIONER ALIGNMENT PLATE 1

23 UF3748

FHCS M10-1.5 x 20mm

1

24 UF1192

FHCS M6-1.0 x 16mm

2

25 UF3393

M5 LOCK-NUT

8

26 UF1827

M5 FW

8

27 UPM4974

BELT PAD

2

28 UF3169

SHCS M5-0.8 x 16mm

8

29 UF0103

M6 FW

4

30 UF5900

M6 LOCK-NUT

4

31 UPM3327

MOTOR 1/3HP 25:1

1

32 UF3712

FHCS M6-1.0 x 30mm

1

33 UF3752

BHCS M6-1.0 x 30mm

3

Interpack USA 2024-WAT-BO 110 Rev 1.0

84

Appendix B
Operator Control Box Assembly

ITEM PART NUMBER DESCRIPTION

QTY

ITEM PART NUMBER DESCRIPTION

QTY

1 UF0069

BHCS M4-0.7 x 25mm

6

16 UPM4893

LEGEND PLATE “MANUAL/AUTO”

1

2 UPM5157

BUTTON, BLACK

3

17 UPM6168

OPERATION BOX COVER

1

3 UPM5155

BUTTON, GREEN

1

18 UPM7630

LATCH

9

4 UPM5154

POWER LIGHT, WHITE

1

19 UPM4720

NC CONTACT

2

5 UPM3892

EMERGENCY STOP BUTTON

1

20 UPM7631

NO CONTACT

7

6 UPM4493

HOLE PLUG 22mm

1

21 UPM6169

OPERATION BOX

1

7 UPM6051

BUTTON, RED MUSHROOM

1

22 UPM4903

LEGEND PLATE “CLEAR”

1

8 UPM5159

SWITCH 2 POS

1

23 UPM6047

BUTTON, BLUE ILLUMINATED

1

9 UPM6045

E-STOP LABEL

1

24 UPM4926

MUSHROOM, BLUE

1

10 UPM4899

LEGEND PLATE “TAPE FEED”

1

25 UPM4903

LEGEND PLATE “CLEAR”

1

11 UPM4897

LEGEND PLATE “BELT DRIVE”

1

26 UPM4905

CORD GRIP

1

12 UPM4895

LEGEND PLATE “START”

1

27 UF0103

M10-23-1.0

4

13 UPM4894

LEGEND PLATE “POWER LAMP”

1

28 UF6363

M6 LW

4

14 UPM4900

LEGEND PLATE “CUT TAPE”

1

29 UF0038

SHCS M6-1.0 x 12mm

4

15 UPM4896

LEGEND PLATE “TAPE THREADING/STOP” 1

85

Rev 1.0 110 UM814TW

Appendix B
Electrical Cabinet

ITEM PART NUMBER DESCRIPTION

QTY ITEM PART NUMBER DESCRIPTION

QTY

1 UF0099

SHCS M8-1.25 x 30mm

4

7 UF7021

M5 LW

4

2 UF3640

M8 LW

4

8 UF1827

M5 FW

4

3 UF0113

M8 FW

4

9 UPM6175

ELEC. CAB. COVER

1

4 UPM6173

ELECTRICAL CABNET

1

10 UPM6176

ELEC. CAB. GROUND BLOCK 1

5 UPM6174

ELEC. CAB. MOUNT BAR 2

6 UF7003

SHCS M5-0.8 x 12mm

4

Interpack USA 2024-WAT-BO 110 Rev 1.0

86

Appendix B
Electrical Components

1

2

3

4

5

28

7 8 9 10 11 12 13

14

6

15

16

17

18

19

20

21 22 23 24 26

27

25

ITEM PART NUMBER DESCRIPTION

QTY

ITEM PART NUMBER DESCRIPTION

QTY

1 UPM6178

POWER SWITCH

1

16 UPM6184

PLC EXPANSION MODULE

1

2 UPM6186

FILTER

1

17 UPM4907

PLC ANALOG OUTPUT ADD-ON CARD

1

3 UPM4912

POWER SUPPLY 24V

1

18 UPM4915

PCB POWER RELAYS

24

4 UPM6187

SAFETY MODULE

1

19 UPM4922

RELAY OUTPUT TERMINAL BLOCK

6

5 UPM6189

ELECTROMAGNETIC CONTACTOR (AC110V) 3

20 UPM6194

TERMINAL BLOCK, GROUND

7

6 UPM4914

MOTOR OVERLOAD RELAYS

3

21 UPM6196

END COVER

1

7 UPM6188

ELECTROMAGNETIC CONTACTOR (DC24V) 1

22 UPM6193

DOUBLE LEVEL TERMINAL BLOCK

45

8 UPM6190

AC120 RELAY, MECHANICAL INDICATOR 1

23 UPM6195

END COVER

5

9 UPM6191

RELAY SOCKET, DIN RAIL, 8 PIN

1

24 UPM6197

2 PIN BRIDGE

1

10 UPM4911

MINIATURE CIRCUIT BREAKER 2A

1

25 UPM6199

10 PIN BRIDGE

2

11 UPM4910

MINIATURE CIRCUIT BREAKER 4A

1

26 UPM6198

5 PIN BRIDGE

2

12 UPM7635

MINIATURE CIRCUIT BREAKER 2p, 7A

1

27 UPM7440EV DIN RAIL ANCHOR

4

13 UPM7766

MINIATURE CIRCUIT BREAKER 2p, 3A

1

28 UPM6177

HMI, SCREEN

1

14 UPM4909

PLC

1

15 UPM6183

PLC EXPANSION MODULE

1

87

Rev 1.0 110 UM814TW

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