EnerSys Total Power in Motion User Manual

Total Power in Motion

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Product Specifications

• Company: EnerSys
• Product Type: Power Solutions
• Headquarters: 2366 Bernville Road Reading, PA 19605, USA
• EMEA Office: Baarerstrasse 18 6300 Zug, Switzerland
• Asia Office: 152 Beach Road #11-08 Gateway East Building
  Singapore 189721

Product Usage Instructions

Application Analysis

Identify your optimal power solution by analyzing your
operational requirements and potential changes in throughput
levels. Utilize the EnSiteTM modeling software to tailor solutions
that meet your needs and lower operational costs.

Battery Technologies

Achieve true optimization with Li-Ion battery technology for
improved performance and efficiency.

Charging Solutions

Energize your equipment and enhance productivity with advanced
air charging solutions.

Battery Monitoring

Improve asset performance and decision-making with the XinxTM
battery monitoring system. Utilize the reporting features for
daily, weekly, or monthly operations management.

Service & Support

Benefit from 24/7 coverage, maintenance reporting, tailored
service agreements, cloud-based tools, and dedicated recycling
programs provided by EnerSys.

Equipment & Accessories

Explore a range of equipment and accessories including
Pedestrian Battery Tugger Systems, Man-Aboard Battery Bull Systems,
Automated Systems, Rollerbeds, Ventilation Systems, Crane Systems,
Park and Charge Stands, Battery Room Accessories, and more.

Frequently Asked Questions (FAQ)

Q: How can I access the EnSiteTM modeling software?

A: Please contact EnerSys customer support for access to the
EnSiteTM modeling software.

Q: What is the coverage provided by the XinxTM battery

monitoring system?

A: The XinxTM system offers performance improvement, maintenance
process enhancement, operator compliance support, and
decision-making assistance.

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SOLUTIONS TO
EMPOWER
YOU IN A CHANGING WORLD

YOUR EMPOWERMENT STARTS HERE
Rising throughput requirements. A strained workforce. Spiraling operating costs. These are just a few of the challenges faced in a changing world. EnerSys® can put Total Power in Motion to help address your operational challenges with a turnkey power approach that includes data analytics, a broad array of battery technologies and much more, all backed by an extensive service network. With EnerSys®, you don’t need to be a power expert to handle change, because you’re partnered with one.

SERVICE AND SUPPORT
Focus on your operations, not your batteries and chargers

APPLICATION ANALYSIS
Identify your optimal power solution with
the lowest TCO
TOTAL
POWER
IN MOTION

BATTERY TECHNOLOGIES
Achieve true optimisation across a broad portfolio

EQUIPMENT AND ACCESSORIES
Minimize downtime while improving throughput and safety

CHARGING SOLUTIONS
Energize both your equipment and your productivity

BATTERY MONITORING
Analyze data to improve productivity and service life

APPLICATION ANALYSIS
Expanding technologies and operating inputs can overload traditional evaluation methods for equipment power. With EnerSys®, you can make confident, data-driven decisions about equipment power solutions for your fleet that factor-in technical and operational requirements.
TM
We work with you to collect data about your application: shift and operating profiles, breaks and charging opportunities, equipment energy usage, potential changes in throughput levels and more. Then we enter your data into our EnSiteTM modeling software to find a solution that meets your operational requirements while helping lower operational costs.
Tailors solutions to meet application demands Compares battery and charger combinations Predicts overall application performance Estimates greenhouse gas reductions on combustion-to-electric conversions Forecasts ownership cost savings and overall Return on Investment (ROI)

BATTERY TECHNOLOGIES
From traditional lead acid to advanced, maintenance-free Thin Plate Pure Lead (TPPL) and Lithium-ion (Li-ion) technologies, EnerSys® battery solutions fulfill the widest range of application requirements.
LI-ION
TECHNOLOGY
NexSys® iON battery solutions feature the material handling industry’s most advanced Li-ion technology. Built to the highest safety, design and manufacturing standards, NexSys® iON batteries are ideal for heavy-duty operations and stringent applications.
NexSys® TPPL battery solutions provide maintenance-free power for thousands of applications worldwide. Optimised for fast and opportunity-charging, NexSys® TPPL batteries are ideal for light- to medium-duty applications, while an optional Accelerated Throughput Package is available for certain higher volume applications. Combining advanced bloc design technology with robust materials and construction, NexSys® TPPL battery blocs provide exceptional flexibility and performance, as well as high resistance to shock and vibration.
NexSys® TPPL batteries are certified to ATEX standards, specifically designed for use in material handling equipment operating in hazardous areas. The batteries conform with the relevant provision of directive 94/9/EC of 23 March 1994. Conformity has been demonstrated with reference to SIRA ATEX and SIRA IECEx documentation.

Perfect Plus® batteries provide a high level of power and reliability for all industrial truck applications, from simple shifts with a low capacity loading up to extreme heavy-duty multi-shift workload. Perfect Plus® batteries provide higher capacity and efficiency in discharge achieved by advanced components used in the construction of the positive plates.
Evolution® batteries are valve regulated gas recombination batteries with gelled electrolyte. This prevents any acid leakage and topping up water is not required. The Evolution® battery is maintenance-free over the entire operational life. This battery range is suitable for use in material handling equipment in low to medium duty applications accepting up to 80% Depth of Discharge (DOD).
Water Less® batteries combine the power and reliability of tubular vented technology (PzS) with the convenience of extended watering intervals ­ 4, 8 or 13 weeks, depending on the charging technology. Less frequent topping up means reduced labour costs. Water Less® traction batteries provide a high level of power and reliability for all industrial truck applications.
The square tube technology in IRONCLAD® batteries has an increased positive- plate surface area versus conventional round tube and flat plate batteries. More plate surface area means more power to help lift trucks work harder and longer into their shift.

CHARGING SOLUTIONS
EnerSys® battery charging solutions are sized and tuned to your batteries and operation to maximise energy replenishment and Total Cost of Ownership (TCO) savings.
AIR
NexSys® AIR wireless chargers deliver the convenience of hands-free charging across a wide range of equipment applications. Able to charge multiple battery technologies, NexSys® AIR wireless chargers can help boost safety, reliability and productivity.
Ideal for mixed fleet battery management, NexSys®+ chargers include charge profiles for multiple battery types and sizes, as well as an option for charging outdoors.* All NexSys®+ chargers are compatible with Wi-iQ® battery monitoring devices – communicating critical battery information to optimise charging performance.
NexSys® COMpact battery charger is the onboard solution designed to fit most 24V batteries for Class 3 warehouse forklifts. With its advanced iQ intelligence* and compact size, this charger produces serious power on demand. The solution enables operators to recharge anytime at the nearest available AC socket, eliminating unprofitable and unproductive transfers to remotely located charging stations.
Offering value and performance in high frequency charging, IMPAQTM chargers feature a standard flooded lead acid charging profile, as well as charge profiles for select NexSys® TPPL batteries.
Requires an optional NexSys®+ Outdoor charger model with NEMA 3R / IP54 rated enclosure. Designed for typical weather conditions, not for submersion or areas prone to flooding. **The charger is embedded with the functionalities of the Wi-iQ® battery monitoring device.

BATTERY MONITORING
EnerSys® battery monitoring transforms your data into actionable intelligence to help extend service life, reduce operating costs and size your fleet properly for overall operational improvement.
The Wi-iQ® battery monitoring device delivers the first step in the transformation of data into actionable intelligence that supports higher reliability and longer battery life. Along with storing all battery operating data on the device itself, the Wi-iQ® device wirelessly communicates with the Truck iQTM smart battery dashboard, E ConnectTM mobile app, EnerSys® modular chargers and XinxTM battery operations management system.
The Truck iQTM smart battery dashboard is an equipment-mounted display that reads data via Bluetooth from the Wi-iQ® device, providing drivers a live view of key battery operating conditions.
Available free for AndroidTM and iOS® operating systems, the E ConnectTM mobile app enables users to see and share a range of real time battery and charger operating data on mobile and tablet devices.
XinxTM battery monitoring system can make your battery solution more productive and profitable, by improving asset performance, maintenance processes, operator compliance and decision making. With productivity and cost optimisation reporting, XinxTM battery monitoring system is the right solution for managing operations daily, weekly or monthly.

SERVICE & SUPPORT
Stop worrying about batteries and focus on your operations to drive productivity. The EnerSys® team of service technicians and partners will help you get the most from your battery systems, from installation and certification to diagnostics, maintenance, repair and monitoring.
24/7 coverage from 40+ locations and 150+ factory-certified technicians Comprehensive maintenance reporting and monitoring plans Service and support agreements tailored to your requirements Cloud-based monitoring and reporting tools Dedicated recycling programs that comply with environmental requirements
EQUIPMENT & ACCESSORIES

Reduce the risk of injury, minimize loss of operator time and the inconvenience of battery changes with EnerSys® battery handling systems and accessories.

Pedestrian Battery Tugger Systems Man-Aboard Battery Bull Systems (single to multi level) Automated Systems Rollerbeds

Ventilation Systems Crane Systems Park and Charge Stands Battery Room Accessories And much more…

The EnerSys® Battery Recycling program accepts lead acid batteries of all sizes, from all manufacturers. We make compliance easy ­ instead of worrying about complicated state and federal regulations, you can focus on running your business.

EnerSys World Headquarters 2366 Bernville Road Reading, PA 19605, USA Tel: +1-610-208-1991 / +1-800-538-3627

EnerSys EMEA EH Europe GmbH Baarerstrasse 18 6300 Zug, Switzerland

EnerSys Asia 152 Beach Road #11-08 Gateway East Building Singapore 189721 Tel: +65 6416 4800

© 2024 EnerSys. All rights reserved. Trademarks and logos are the property of EnerSys® and its affiliates except for Android and iOS, which are not the properties of EnerSys®. Subject to revisions without prior notice. E.&O.E.
EMEA-EN-PG-ENS-MOTIVE TPIM-0624

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