Bauer 58155 Bandfile Belt Sander Owner’s Manual

58155 Bandfile Belt Sander
Owner’s Manual

58155 Bandfile Belt Sander

Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial  number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference.
Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible.

Copyright© 2021 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams  within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required  for assembly and service may not be included.

WARNING
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

| WARNING SYMBOLS AND DEFINITIONS
---|---
| This is the safety alert symbol.  It is used to alert you to potential personal injury hazards.  Obey all safety messages that follow this symbol to avoid possible injury or death.
| Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
| Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
| Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
| Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

General Power Tool Safety Warnings
Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.

Work Area Safety

1. Keep work area clean and well lit.
   Cluttered or dark areas invite accidents.

2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

3. Keep children and bystanders away while operating a power tool.
   Distractions can cause you to lose control.

Electrical Safety

1. Power tool plugs must match the outlet.
   Never modify the plug in any way.
   Do not use any adapter plugs with grounded power tools outlets will reduce risk of electric shock.

2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded.

3. Do not expose power tools to rain or wet conditions will increase the risk of electric shock.

4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

6. If operating a power tool in a damp location is unavoidable, use a Ground Fault Circuit Interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric  shock.

Personal Safety

1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs,  alcohol or medication.
2. Use personal protective equipment. Always wear eye protection. Safety
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source, picking up or carrying the tool. have the switch on invites  accidents.
4. Remove any adjusting key or wrench before turning the power tool on.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry
7. If devices are provided for  the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
8. Only use safety equipment that has been approved by an appropriate standards agency.

Power Tool Use and Care

1. Do not force the power tool. Use the correct power tool for your application. safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off.
3. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools  are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If  damaged, have the power tool repaired before use. Many accidents
6. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the intended could result in a hazardous situation.

Service
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the

Belt Sander Safety Warnings

1. Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.

2. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

3. Avoid unintentional starting. Prepare to begin work before turning on the tool.

4. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control.

5. When using a handheld power tool, maintain a firm grip on the tool with both hands to resist starting torque.

6. Do not leave the tool unattended when it is plugged into an electrical outlet. Turn off the tool, and unplug it from its electrical outlet before leaving.

7. This product is not a toy.
   Keep it out of reach of children.

8. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or  pacemaker failure. In addition, people with pacemakers should:
   • Avoid operating alone.
   • Do not use with power switch locked on.
   • Properly maintain and inspect to avoid electrical shock.
   • Any power cord must be properly grounded. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.

9. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be  understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

Vibration Safety
This tool vibrates during use.
Repeated or long-term exposure to vibration may cause temporary or permanent physical injury, particularly to the hands, arms and shoulders.
To reduce the risk of vibration-related injury:

1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical  problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system  disorders, diabetes, or Raynaud’s Disease should not use this tool. If you feel any symptoms related to vibration (such as tingling, numbness, and white or blue fingers),  seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it). Let the tool do the work.
7. To reduce vibration, maintain the tool as explained in this manual. If any abnormal vibration occurs, stop use immediately.

SAVE THESE INSTRUCTIONS.

Grounding

TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.

Double Insulated Tools: Tools with Two Prong Plugs

1. Tools marked “Double Insulated” do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the   applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Outlets for 2-Prong Plug.)

Extension Cords

1. Grounded tools require a three wire extension cord. Double Insulated tools can use either a two or three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop  in voltage, resulting in loss of power and possible tool damage. (See Table A.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. (See Table  A.)
4. When using more than one extension cord to make up the total length, make sure each cord contains at least the minimum wire size required. (See Table A.)
5. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum cord size. (See Table A.)
6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7. Make sure the extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified electrician  before using it.
8. Protect the extension cords from sharp objects, excessive heat, and damp or wet areas.

*TABLE A: RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS (120/240 VOLT)**

NAMEPLATE AMPERES (at full load)| EXTENSION CORD LENGTH
25′| 50′| 75′| 100′| 150′
0 — 2.0| 18| 18| 18| 18| 16
2.1 — 3.4| 18| 18| 18| 16| 14
3.5 — 5.0| 18| 18| 16| 14| 12
5.1 — 7.0| 18| 16| 14| 12| 12
7.1 — 12.0| 18| 14| 12| 10| –
12.1 — 16.0| 14| 12| 10| –| –
16.1 — 20.0| 12| 10| –| –| –

• Based on limiting the line voltage drop to five volts at 150% of the rated amperes.

Symbology

| Double Insulated
---|---
VAC| Volts Alternating Current
A| Amperes
| No Load Revolutions per Minute (RPM)
| WARNING marking concerning Risk of Eye Injury.  Wear ANSI-approved safety goggles with side shields.
| Read the manual before set-up and/or use.
| WARNING marking concerning Risk of Hearing Loss.
Wear hearing protection.
| WARNING marking concerning Risk of Fire.
Do not cover ventilation ducts.
Keep flammable objects away.
| WARNING marking concerning Risk of Electric Shock.
Properly connect power cord to appropriate outlet.

SETUP

Specifications

up and down
Replacement Belt Size| 1/2″ W x 18″ L

Setup – Before Use:

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.
Note: For additional information regarding the parts listed in the following pages, refer to Parts List and Diagram on page 14.

Functions

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Tool Set Up
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before adjusting tool or installing accessories.

Installing the Sanding Belt

1. Remove Screw (2.16) and Cover (2.15).
2. Turn the Slide Lock (2.11) completely to one side toward the Roller (1.2) to reduce tension on the Roller so the Sanding Belt (501) can be slipped over easily.
3. Place the Sanding Belt over the Roller and the Spindle (4.1) on the Belt Arm.
4. Turn the Slide Lock back so it points away from the Roller to secure the Sanding Belt to the Belt Arm. Make sure the Belt is properly aligned on the Roller and the Spindle.
5. Replace Cover and Screw.
6. If needed, adjust the tracking of the Sanding Belt by turning the Tracking Adjustment Knob (2.4).

Work Piece and Work Area Set Up

1. Designate a work area that is clean and welllit. he work area must not allow access by children or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must  reach the work area with enough extra length to allow free movement while working.
3. Secure loose work pieces using a vise or clamps (not included) to prevent movement while working.
4. There must not be objects, such as utility lines, nearby that will present a hazard while working.

OPERATION

General Operating Instructions

1. Loosen the Angle Adjustment Knob and adjust the Belt Arm to the desired angle. The Belt Arm can rotate 180 degrees.
2. Tighten Angle Adjustment Knob to secure Belt Arm in place.
3. Plug the Power Cord into a GFCIprotected electrical outlet.
4. Securely grasp the tool handle with both hands and make sure the Sanding Belt is not touching any surface. Press the Trigger to the On (I) position.
5. Place the rotating  Sanding Belt on the workpiece surface. Begin sanding with light movements and pressure until the sanding capability is known on the material being  sanded.
6. Keep light pressure on the Sander when in use. To avoid damaging the work surface, do not apply heavy pressure.
7. When finished using the Belt Sander, press the Trigger to the Off (O) position. Wait until the motor stops before setting the tool down.
8. Unplug the unit from the electrical outlet.
9. To prevent accidents, turn off the tool and disconnect its power supply after use. Clean, then store the tool indoors out of children’s reach.

Maintenance and Servicing

Procedures not specifically explained in this manual must be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:
Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any inspection, maintenance, or cleaning procedures.
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:
Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.

Cleaning, Maintenance, and Lubrication

1. BEFORE EACH USE, inspect the general condition of the tool. Check for:
   • loose hardware
   • misalignment or binding of moving parts
   • cracked or broken parts
   • damaged cord/electrical wiring
   • worn or torn sanding belt
   • any other condition that may affect its safe operation.

2. AFTER USE, wipe external surfaces of the tool with clean cloth.

3. Periodically blow dust and grit out of the motor vents using dry compressed air. Wear ANSI-approved safety goggles and NIOSH-approved breathing protection while  doing this.

4. WARNING! TO PREVENT SERIOUS INJURY: If the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician.

Troubleshooting

2.No power at outlet.
3.Tool’s thermal reset breaker tripped (if equipped).
4.Internal damage or wear. (Carbon brushes or
switch, for example.)| 1.Check that cord is plugged in.
2.Check power at outlet. If outlet is unpowered, turn off tool and check circuit breaker. If breaker is tripped, make sure circuit is right capacity for tool and circuit has no other loads.
3.Turn off tool and allow to cool. Press reset button on tool.
4.Have technician service tool.
Tool operates slowly.| Extension cord too long or cord diameter too small.| Eliminate use of extension cord. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords on page 7.
Belt does not stay centered or scrapes on Housing.| Tracking is uneven.| Adjust the tracking of the Sanding Belt using the Tracking Adjustment Knob.
Performance decreases over time.| 1.Sanding Belt dull or damaged.
2.Carbon brushes worn or damaged.| 1.Keep cutting accessories sharp. Replace as needed. Refer to Installing the Sanding Belt on page 9.
2.Have qualified technician replace brushes.
Excessive noise or rattling.| Internal damage or wear. (Carbon
brushes or bearings, for example.)| Have technician service tool.
Overheating.| 1.Forcing tool to work too fast.
2.Sanding Belt misaligned.
3.Sanding Belt dull or damaged.
4.Blocked motor housing vents.
5.Motor being strained by long or small diameter extension cord.| 1.Allow tool to work at its own rate.
2.Use the Tracking Adjustment Knob to correct belt tracking.
3.Replace belt as needed. Refer to Installing the Sanding Belt on page 9.
4.Wear ANSI-approved safety goggles and NIOSH-approved dust mask/respirator while blowing dust out of motor using compressed air.
5.Eliminate use of extension cord. If an extension cord
is needed, use one with the proper diameter for its
length and load. See Extension Cords on page 7.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service.

Parts List and Diagram
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE  TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE  PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS  SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND  LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS  OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Parts List

Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Specify UPC 193175433008 when ordering parts.

Assembly Diagram

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is  free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to  misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We  shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some  states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS  EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the  complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly  provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the  scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

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