JBC WSB-9A (100V) High-Temperature Wire Stripper Station Instruction Manual
- June 5, 2024
- JBC
Table of Contents
INSTRUCTION MANUAL
WSB
High-Temperature
Wire Stripper Station
This manual corresponds to the following references:
WSB-9A (100V)
WSB-1A (120V )
WSB-2A (230V)
Packing List
The following items are included:
Features and Connections
Changing Cartridges
1. Removing
Loosen the screws and remove the cartridges.| 2. Inserting
Insert the cartridge until the reference mark.
Take the mark as a reference and check that both tips match.
Important: It is essential to insert the cartridge till the mark for a good
connection.
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3. Positioning
Align the cartridges in a working position using an fl at pliers (JBC Ref.
PLR-195).
The conical cartridge aligner helps center both cartridges and ensures good
functionality.| 4. Fixing
Fix the cartridges in their working position. by tightening the screw.
Important: It is essential to tighten the screws for the tool to function.
| 
Stripping a Wire
1. Align Wire
Place the wire touching the strip gauge.| 2. Close Cartridges
Choose cartridges according to the wire diameter. Pinch the wire with the
blades. The pinched area will be melted by heat.
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| 3. Remove Wire
Pull the wire stripper toward to strip off the wire end.
Adjustable Strip Gauge
Adjust the strip gauge according to your stripping requirements.
Control Process
Work Screen
Work Mode
WSS offers two different working modes. Switch the power on choose between
Material Mode and Custom Mode by pressing the button.
1. Material Mode
Choose between the different materials by pressing the buttons and choosing
between all the different material options.| 2. Custom Mode
To work on a customized mode, press and then the buttons and select the power
level.
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Operation
Depending on where the tool is located, the soldering station switches between three different statuses: Work, Sleep and Hibernation.
1. Work
When the wire stripper is lifted from the stand, the cartridges will heat up
according to the selected configuration.| 2. Sleep
When the wire stripper is in the stand, the power falls after a specified
time.|
3. Hibernation
After longer periods of inactivity, the power is cut off and the cartridges
cool down to room temperature.
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Troubleshooting
Station troubleshooting is available on the product page at www.jbctools.com
Material Mode
WSS incorporates predetermined power levels and it also features a customized
work mode. It allows you to work on wire insulations made of thermoplastics
and thermostable materials such as Tefl on1, Kapton2, silicone, rubber, etc.
Options included:
| Insulation Material| Symbol| Power Level
---|---|---|---
Thermoplastics| Polyvinyl Chloride| PVC| 6%
Polyethylene| PE| 7%
Nylon 1| PA| 10%
Kynar 2| PVDF| 16%
Tefzel 1| ETFE| 17%
Thermostable| Teflon 1| FEB| 16%
PFA| 21%
PTFE| 40%
Ethylene Propylene
Rubber| EPM/EPR| 44%
Silicone Rubber| SI| 51%
Kapton 1| PI| 90%
¹ Registered Trade Marks of DuPont
² Registred Trade Marks of Arkema
Cartridge Range
WS440-A is compatible with W440 Blade Cartridge Range. Find the model that
best suits your soldering needs on
www.jbctools.com.
If an application requires a special tip design, contact JBC by mail at
[email protected].
Cartridge
Ref.| Tip Hole ø
mm / in| AWG
Stranded| AWG
Solid|
---|---|---|---|---
W440021| 0,16 / 0,0063| 36 (7×44)| 34|
0,25 / 0,0098| 32 (19×44)| 30
0,32 / 0,0126| 30 (7×38)| 28
30 (19×42)
0,40 / 0,0157| 28 (19×40| 26
27 (7×35)
0,51 / 0,0201| 26 (19×38)| 24
26 (10×36)
0,64 / 0,0252| 24 (19×36)| 22
24 (7×32)
W440023| 0,40 / 0,0157| 28 (19×40)| 26|
27 (7×35)
0,51 / 0,0201| 26 (19×38)| 24
26 (10×36)
0,64 / 0,0252| 24 (19×36)| 22
24 (7×32)
0,81 / 0,0319| 22 (19×34)| 20
1,02 / 0,0402| 20 (42×36)
20 (19×32)
20 (7×28)| 18
1,29 / 0,0508| 18 (19×30)| 16
Cartridge
Ref.| Tip
mm / in|
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W440025| Flat Blade
12,5 / 0.4921
Sealing Plug Replacement
The Sealing Plug is meant to prevent undesirable flux vapors or particles from
entering inside the tool.
Its usage is highly recommended for intensive applications when soldering is
exposed to FOD environments or for applications where the soldering iron works
close to a vertical position.
Before replacing the seal, unplug the power supply and make sure the device is
not hot.
1. Removing
Enter a small shaft or screwdriver in order to gently lift and pull the
sealing plug.
Do not insert the tool more than 8 mm deep.
Never use a cartridge to do this operation.| 2. Mounting
Note the sealing plug mounting position:
The chamfered side has to be positioned towards the handle.
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| 3. Inserting
Gently push the sealing plug inside the handle until it is completely into the
handle.
Handle and seal edges have to be aligned.
Accessories
Flat Screw Driver*
To open or fi x the wire stripper crews use JBC Flat Screw Driver Ref. 0023511.
**Cartridge Extractor Pliers***
To manipulate the cartridges use JBC Cartridge Extractor Pliers Ref. PLR195.
More Information at www.jbctools.com
Removing
Remove cartriges with JBC pliers.| Inserting and Positioning
Align cartridges with JBC pliers.
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Metal Brush
For cleaning the tips if unwanted material is stuck there. Metal Brush Ref.
0022793.
Pedal Kit for Control Units
Pedal P305 can be used to activate/deactivate the Wire Stipper. Previously the
Hibernation delay has to be set to 0 min.
Lift the wire stripper from the stand, press and hold the pedal to activate
them and strip the wire.
Once the pedal is relaesed the wire stripper enters in Hibernation. To reverse
the pedal functionality flip the switch of the connection box.
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool
and unplug the stand from the station and the tool.
– Clean the station screen with a glass cleaner or a damp cloth.
– Use a damp cloth to clean the casing, the stand and the tool. Alcohol can
only be used for cleaning the metal parts.
– Periodically check that the metal parts of the tool and stand are clean so
that the station can detect the tool status.
– Maintain tip surface clean in order to ensure a correct stripped wire.
– Periodically check all cables.
– Replace a blown fuse as follows (see specification chart) :
1. Pull off the fuse holder and remove the fuse.
If necessary use a tool to lever it off.| 2. Press the new fuse into the fuse
holder and replace it in the station.
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– Replace any defective or damaged pieces. Use original JBC spare parts only.
– Repairs should only be performed by a JBC authorized technical service.
Safety
Warning
– Do not touch the blade or the metal parts arround.
– Do not allow the blade be close to flammable materials.
– Keep your workplace clean and tidy. Wear appropriate protection glasses and
gloves when working to avoid personal harm.
– This appliance can be used by children over the age of eight and also
persons with reduced physical, sensory or mental capabilities or lack of
experience provided that they have been given adequate supervision or
instruction concerning use of the appliance and understand the hazards
involved.
– Maintenance must not be carried out by children unless supervised.
– Place the tool on the stand when is not in use.
– Turn off the power when not in use, changing parts or storing.
Caution
– Do not use the Wire Stripper for other applications than wire stripping.
– Do not modify or customize the Wire Stripper.
– Do not hit the blade against workbench to eliminate stripped insulation
debris. This behavior would damage the blade.
– Remove power from the tool by holding the plug, not the wires.
– Be careful with the fumes produced when stripping. We recomend to use our
fume extractor.
Specifications
WSB
High-Temperature Wire Stripper Station
Ref.: WSB-9A 100V 50/60Hz. Input Fuse: T1.6A. 5x20mm Output: 15V
Ref.: WSB-1A 120V 50/60Hz. Input Fuse: T1.25A. 5x20mm Output: 15V.
Ref.: WSB-2A 230V 50/60Hz. Input Fuse: T0.63A. 5x20mm Output: 15V.
– Temperature Max :
– Power:
– Ambient operating temp: – Connections:
– Control Unit Dimensions / Weight: (L x W x H)
– Total Net Weight:
– Total Package Dimensions / Weight: (L x W x H)| 800 ºC /1472 °F
75W
10 to 50 ºC /50 to 120 ºF
USB-B
180 x 94 x 106 mm / 2.2 kg
7.1 x 3.7 x 4.2 in / 4.85 lb 3.8 kg / 8.4 lb
368 x 368 x 195 mm / 4.6 kg
14.5 x 14.5 x 7.7 in /10.15 l b
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Warranty
JBC’s 2 year warranty covers this equipment against all manufacturing defects,
including the replacement of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must be returned, postage
paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here:
https://www.jbctools.com/productregistration/ within 30 days of purchase.
This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at
the end of its life must be collected and returned to an authorized recycling
facility
www.jbctools.com
0027209-0621