BRINKMANN 810-2600-1 Gas Stainless Steel Outdoor Grill Installation Guide

BRINKMANN 810-2600-1 Gas Stainless Steel Outdoor Grill

Product Information

The Brinkmann 810-2600-1 is a high-quality stainless steel outdoor grill designed for optimal grilling performance. With its durable construction and user-friendly features, this grill is perfect for outdoor cooking enthusiasts.

Specifications:

• Brand: Brinkmann
• Model: 810-2600-1
• Type: Gas Stainless Steel Outdoor Grill

Product Usage Instructions

Grill Lighting Instructions:

1. Read and follow all warnings and instructions in the owner’s manual before lighting.
2. Open the lid before lighting the burner.
3. Ensure all control knobs are in the OFF position.
4. Select the burner to be lit. Push and turn the control knob of that burner to HIGH.
5. To turn it off, push the knob in and turn clockwise until it locks in the OFF position.
6. Press the electronic igniter and hold for 3-5 seconds to light the burner.
7. If the burner does not ignite immediately, turn the control knob to OFF, wait 5 minutes, and repeat the lighting procedure.
8. Refer to the owner’s manual for match lighting procedure if needed.
9. For assistance, call 1-800-527-0717.

Side Burner Lighting Instructions:

1. Follow Steps 1-3 in Grill Lighting Instructions.
2. Push and turn the SIDE BURNER control knob to HIGH.
3. Follow Steps 5-10 in Grill Lighting Instructions.

FAQ

Q: What should I do if I smell gas while using the grill?

A: If you smell gas, shut off gas to the appliance at the LP cylinder and burners, extinguish any open flame, open the lid, and if the odor continues, leave the area and immediately call your gas supplier or fire department.

Q: Can I use gasoline or other flammable liquids near the grill?

A: No, do not store or use gasoline or other liquids with flammable vapors near the grill or any other appliance to prevent hazards.

Q: How should I test for gas leaks?

A: Propane may not always be detectable by smell. Use caution and common sense when testing for leaks to ensure the safe operation of your gas grill.

NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE.

WARNING
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING DEATH OR PROPERTY DAMAGE.

IMPORTANT SAFETY WARNINGS

• WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
• WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION THAT FOLLOWS!
• READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

DANGER

FOR YOUR SAFETY:

IF YOU SMELL GAS:

1. Shut off the gas to the appliance at the LP cylinder and burners.
2. Extinguish any open flame.
3. Open the Lid.
4. If the odor continues, leave the area and immediately call your gas supplier or your fire department.

WARNING

FOR YOUR SAFETY:

1. DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance to avoid the possibility of explosion.

WARNING

• Never store a spare LP gas cylinder under or near this grill.
• Never fill the cylinder beyond 80% full.
• A fire causing death or serious injury may occur if the above is not followed exactly.

WARNING

• Never use natural gas in a unit designed for liquid propane gas.

• Never use charcoal briquets or lighter fluid in a gas grill.

• Leak test all connections before first use, even if the grill was purchased fully assembled and after each tank refill.

• Never check for leaks using a match or open flame.
  CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and common sense when testing for leaks.

• Always keep gasoline, paint thinner, or other flammable liquids or combustible materials away from your gas grill.

• DO NOT store flammable products: paper towels, rags, pot holders, etc. in the tool drawer.

• Always check the grill before each use as indicated in the “Pre-Start Check List” section of this manual.

• Keep children and pets away from the hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from the drain hole to fall on the hose or valve regulator assembly.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local authority to determine the proper size and type.

• Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the influence of drugs or alcohol.

• The grill is hot when in use. To avoid burns:

  • DO NOT attempt to move the grill.
  • Lock the wheels so the unit does not accidentally move.
  • Wear protective gloves or oven mitts.
  • DO NOT touch any hot grill surfaces.
  • DO NOT wear loose clothing or allow hair to come in contact with the grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL. FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

WARNING

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed, or breezeway.
• Use your grill OUTDOORS in a well-ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet from buildings.
• Maintain a minimum clearance of 24 inches (60 cm) between all sides of the grill and walls or other combustible material. Do not use the grill under overhead unprotected combustible construction.
• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

INSTALLATION INFORMATION:
The installation of this appliance must be by:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code,
• ANSI Z223.1 1988 or latest edition (USA)
• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)
• Propane Installation Code: CAN/CGA B149.2 (Canada)

To check your local codes, see your local LP gas dealer or natural gas company. This grill was not intended to be connected to a natural gas supply line.

WARNING
LP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)

The LP (Liquid Propane) gas cylinder specifically designed to be used with this grill must have a 20 lb. (9.1 kg) capacity incorporating a Type 1 cylinder valve and an over-filling protection device (OPD).

• DO NOT connect this grill to an existing #510 POL cylinder valve with Left-Hand threads. The Type 1 valve can be identified with the large external threads on the valve outlet.
• DO NOT connect to a propane cylinder exceeding this capacity.
• DO NOT connect to a cylinder that uses any other type of valve connection device.

CYLINDER SPECIFICATIONS:
When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked by the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 as applicable with a listed over-filling prevention device (OPD).

The cylinder must also be equipped with:

• A shut-off valve terminating in a Type 1 gas cylinder valve outlet.
• A Type 1 valve that prevents gas flow until a positive seal is obtained.
• An arrangement for vapor withdrawal.
• A collar to protect the cylinder shut-off valve.
• A safety relief device having direct communication with the vapor space of the cylinder.
• A listed over-filling prevention device (OPD).

WARNING

• Turn off the cylinder valve when your grill is not in use.
• Handle the tank with care.
• Always secure the cylinder in an upright position.
• Never connect an unregulated LP gas cylinder to your grill.
• DO NOT expose LP gas cylinders to excessive heat or ignition sources.
• DO NOT store a spare LP gas cylinder under or near your grill.
• Allow only qualified LP gas dealers to fill or repair your LP gas cylinder.
• DO NOT allow the cylinder to be filled beyond 80% capacity.
• Read and follow all warnings and instructions that are on the cylinder and that accompany this product.

DANGER

• Never store a spare LP gas cylinder under or near your grill. This could cause excess pressure to be expelled through the vapor relief valve resulting in fire, explosion, or severe personal injury including death.
  NOTE: PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS. PROPER VENTILATION IS EXTREMELY IMPORTANT.

• Keep the ventilation opening(s) of the LP gas cylinder enclosure free and clear from obstructions and debris.

• DO NOT insert any foreign objects into the valve outlet. Damage to the back-check could result. A damaged back-check can cause a leak, possibly resulting in an explosion, fire, severe bodily harm, or death.

WARNING
FILLING THE LP GAS CYLINDER:

• Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.
• New tanks should be purged before filling; inform the LP gas dealer if you are using a new tank.
• DO NOT allow the cylinder to be filled beyond 80% capacity. Overfilled tanks can create dangerous conditions. Over-filled tanks can build up pressure and cause the relief valve to expel propane gas vapors. The vapor is combustible and if it comes in contact with a spark source or flame an explosion causing severe burns, bodily harm, or death could occur.
• Always use a protective cylinder cap when the grill is not connected to the cylinder.
• If you exchange a cylinder with a qualified exchange program, be sure the cylinder has a Type 1 valve and an over-filling prevention device (OPD).

INSTALLING THE LP GAS CYLINDER ONTO THE GRILL:

1. Check that the cylinder valve is closed by turning the knob clockwise.
2. Open cabinet doors and fully extend the tank tray.
3. Place the cylinder into the center cut-out of the tank tray.
4. Orient the cylinder such that the valve opening faces the side burner.
5. Fully tighten the wing bolt underneath the tank tray to secure the tank.
6. Attach or detach the regulator to the LP gas cylinder only when the cylinder is at rest in the tank holder.

HOSE AND REGULATOR:
Your grill is equipped with a Type 1 connection device with the following features:

1. The system will not allow gas to flow from the cylinder until a positive connection to the valve has been made. NOTE: The cylinder valve must be turned off before any connection is made or removed.

2. A thermal device that will shut off the gas flow if the device is subject to temperatures above 240°F to 300°F (115°C to 150°C). If this should happen, remove the entire regulator assembly and dispose of it properly. A replacement regulator assembly can be purchased by contacting Brinkmann at 1-800-527-0717. The cause of the excessive heat should be determined and corrected before
   using your grill again.

3. A flow-limiting device, when activated, restricts the flow of gas to 10 cubic feet per hour.

WARNING
Never use your grill without leak testing all gas connections and hoses. See the section on “Leak Testing” in this manual for proper procedures.

WARNING
The pressure regulator and hose assembly supplied with your gas grill is designed to work with an LP gas supply cylinder.

• DO NOT attempt to connect it to any other fuel supply source such as a natural gas line.
• DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill.
• DO NOT attempt to adjust or repair the regulator. A replacement regulator can be supplied by contacting Brinkmann. The regulator is designed to operate at a maximum output pressure of 11 inches of water column (2.74 kPa).
  • During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or damage.
  • Visually inspect the hose assembly before each use for evidence of damage, excess wear, or deterioration. If found, replace the assembly before using your grill. Only the Brinkmann-supplied replacement should be used.

WARNING

CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER
Insure the tank valve is CLOSED before connecting the LP gas cylinder to your grill. Turn the valve knob clockwise to properly close the valve. Read and follow all instructions and warnings on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting the cylinder to the grill. Read and follow all warnings on the LP cylinder.

1. Check that the cylinder valve is closed by turning the knob clockwise.

2. Check that the grill’s burner knobs are in the OFF positions.

3. Remove the protective plastic cap from the cylinder valve and the connection device.

4. Insert the nipple of the connection device into the valve outlet. Ensure that the device is centered properly.

5. Turn the large coupling nut clockwise by hand and tighten it to a full stop. Take care not to cross-thread the coupling nut onto the cylinder valve. Do not over-tighten the knob onto the valve. Do not use tools to tighten the connection.
   NOTE: If you are unable to make the connection, repeat steps 4 and 5.

6. Check that the hose does not contain kinks, does not contact sharp edges, and does not contact surfaces that may become hot during use.

7. Leak-check all fittings before lighting your grill. See the section on “Leak Testing” in this manual.

DANGER

LEAK TESTING:
To prevent fire or explosion hazards:

• DO NOT smoke or permit ignition sources in the area while conducting a leak test.
• Perform test OUTDOORS only in a well-ventilated area.
• Never perform a leak test with a match or open flame.
• Never perform a leak test while the grill is in use or while the grill is still hot.

WARNING
WHEN TO PERFORM A LEAK TEST:

• After assembling your grill and before lighting it for the first time, even if purchased fully assembled.
• Every time the LP gas cylinder is refilled or if any of the gas components are replaced.
• Any time your grill has been moved.
• At least once per year or if your grill has not been used for more than 60 days.

CHECKING FOR LEAKS

1. Create a mixture of 50% water and 50% liquid dishwashing soap.
2. Open the lid.
3. Ensure all burner knobs are set to the OFF position.
4. To turn on the fuel supply, turn the cylinder valve knob one turn counterclockwise.
5. Apply the soap-water mixture to the following:
   • A. Supply tank (cylinder) weld
   • B. Connection nut to tank valve.
   • C. Back side of connection nut to the brass nipple.
   • D. Brass nipple connection into the regulator.
   • E. Regulator connections to gas supply hoses.
   • F. Gas supply hose connection to side burner valve assembly.
   • G. Side burner valve stem cap.
   • H. “Y” connector to all three gas supply hoses.
   • I. Gas supply connection to the gas manifold.
   • J. The full length of the gas supply hose
   • K. Tank valve to cylinder
6. Check each place listed (A -K) for growing bubbles that indicate a leak.
7. Turn OFF the gas supply at the cylinder valve.
8. Turn on the control knobs to release gas pressure in the hose.
9. Turn the control knobs to the OFF position.
10. Tighten any leaking connections.
11. Repeat the soapy water test until no leaks are detected. DO NOT use the grill if leaks cannot be stopped. Contact a qualified gas appliance repair service.
12. Turn OFF the gas supply at the cylinder valve until you are ready to use your grill.
13. Wash off the soapy residue with cold water and towel dry.
14. Wait 5 minutes to allow all gas to evacuate the area before lighting the grill.
    NOTE: The leak test must be performed in an area that has adequate lighting to see if bubbles are developing. DO NOT use a flashlight to check for bubbles.

WARNING

PRE-START CHECKLIST:
Property damage, bodily harm, severe burns, and death could result from failure to follow these safety steps. These steps should be performed after the grill has been assembled, stored, moved, cleaned, or repaired. DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual.

• Ensure that the grill is properly assembled.
• Inspect the gas supply hose for burns, chaffing, kinks, and proper routing before each use. The hose should be at least 3 inches from hot surfaces.
• Leak check all gas connections and hose. See the section on “Leak Testing”.
• Ensure that all electrical supply cords are properly grounded and are kept away from water and hot surfaces.
• Position your grill on level ground in a well-ventilated location, a safe distance from combustible materials and buildings.
• Properly place the empty grease tray under the grease drain hole in the bottom of the grill to catch grease during use.

WARNING
Read, understand, and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual.

WARNING

LIGHTING INSTRUCTIONS

Follow the instructions exactly.

1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if the grill lid is down.
2. Check that all burner control knobs and the cylinder valve are turned to the OFF position.
3. Turn on the fuel supply by rotating the cylinder valve knob counterclockwise to full open.
4. DO NOT stand with head, body, or arms over the grill when lighting.

LIGHTING THE MAIN BURNERS:

1. Open the lid before lighting the burner.
2. Make sure all control knobs are in the OFF position.
3. Select the burner to be lit. Push and turn the control knob of that burner to the HIGH position.
4. Press the electronic igniter and hold for 3-5 seconds until the burner ignites.
5. If the burner does NOT ignite immediately, turn the burner control knob to OFF, and wait 5 minutes for gas to evacuate the grill. Repeat steps 1 through 5 until the burner ignites.
6. If the burner does not ignite using the push button igniter wait 5 minutes, see the “Match Lighting the Main Burners” section.
7. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position.

MATCH LIGHTING THE MAIN BURNERS:

1. Open the lid before lighting.
2. Turn the burner control knobs to OFF.
3. Place a paper match at the end of the matchlighter. Strike the match and place through a lighting hole in the right-hand side of the grill to approximately 1/2″ (2 to 3 cm) from the burner.
4. Turn on the FAR RIGHT burner control knob to the HIGH position. The burner should light within 5 seconds.
5. If the burner does not light, turn the control knob to OFF and wait 5 minutes for gas to evacuate the grill. Repeat steps 1 through 5 until the burner ignites.
6. Once lit, light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position.
7. If the burner does not light within the first few attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the problem is found and corrected. See the “Trouble Shooting” section of this manual.

LIGHTING THE SIDE BURNER:

1. Open the lid to the side burner before lighting.
2. Turn on the side burner by pressing in and rotating the control knob to the HIGH position.
3. Press and hold the igniter button on the main control panel for 3-5 seconds until the burner ignites.
4. If the burner does not ignite immediately, turn the burner control knob to OFF and wait 5 minutes for gas to evacuate the grill. Repeat steps 1 through 4 until the burner ignites.
5. If the burner does not ignite using the push button igniter wait 5 minutes, see the “Match Lighting the Side Burner” section.

MATCH LIGHTING THE SIDE BURNER:

1. Open the lid before lighting.
2. Turn the burner control knob to OFF.
3. Strike and place a match approximately 1/2″ (2 to 3 cm) from the burner.
4. Turn on the side burner control knob to the HIGH position. The burner should light immediately.
5. If the burner does not ignite immediately, turn the control knob to OFF and wait 5 minutes for gas to evacuate the grill. Repeat Steps 1 through 5 until the burner ignites.
6. If the burner does not light within the first few attempts of match lighting, there is a problem with the gas supply. Turn off the gas at the burner and cylinder. DO NOT attempt to operate the grill until the problem is found and corrected. See the “Trouble Shooting” section of this manual.
   NOTE: Observe flame height when lit: Flame should be a Blue/Yellow color approximately 1” high when the burner is on “High.”

TURNING OFF THE GRILL:

1. Turn OFF the LP tank valve.
2. Turn all burner control knobs to the OFF position. NOTE: Turn off the LP cylinder first to prevent gas from being left in the system under pressure.

CAUTION!
The LP tank valve should always be in the off, or closed, position when the grill is not in use.

OPERATING THE GRILL

Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual.

BREAKING IN YOUR GRILL:

• In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill.
• Before cooking on your grill for the first time you should operate it for 15 minutes on HIGH to burn off residual oils.

PREHEATING THE GRILL:
Before use, it is recommended that you preheat your grill. This ensures that the grilling surfaces are at the desired temperatures to sear the food sugars when cooking. After lighting your grill, set the main burner control knobs to the HIGH position for 10 to 15 minutes.

CONTROLLING FLARE-UPS:
Flare-ups are a part of cooking meats on a gas grill. This adds to the unique flavor of cooking on a gas grill. Excessive flare-ups can overcook your food and cause a dangerous situation for you and your grill. Excessive flare-ups result from the build-up of grease in the bottom of your grill. If this should occur, DO NOT pour water onto flames. This can cause the grease to splatter and could result in serious burns or bodily harm. If a grease fire occurs, close the lid and turn off the main burners until the grease burns out. Use caution when re-opening the lid as sudden flare-ups may occur.

WARNING

• DO NOT leave your grill unattended while in use.
• DO NOT move the grill when in use. Lock wheels in place to stabilize the grill.
• DO NOT use water to extinguish flare-ups.
• Have a fire extinguisher readily accessible and suitable for use with gas appliances.

TO MINIMIZE FLARE-UPS:

• Trim excess fat from meats before cooking.
• Cook meats with high-fat contents (chicken or pork) on Low settings or indirectly.
• Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the drain hole in the bottom and into the drip pan.

INDIRECT COOKING:
Indirect cooking is the process of cooking your food without the heat source being directly under your food. You can sear meats over a high flame on one side of the grill while slow-cooking a roast on the other (unlit) side of the grill.

ROTISSERIE COOKING:

• Your grill was pre-drilled from the factory to include mounting holes for a Brinkmann rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill.
• Read and follow all instructions provided with the rotisserie. Save instructions for future reference.
• Do not use the side burner when using a rotisserie.

WARNING

• When using an AC rotisserie, it must be electrically grounded under local codes or the absence of local codes:
  • In the US: The National Electrical Code – ANSI-NFPA No. 70 – Latest Edition
  • In Canada: the Canadian Electrical Code – CSA C22.1
• Only use a Brinkmann Rotisserie manufactured specifically for use with this grill.
• The Rotisserie is equipped with a three-pronged plug for your protection against electrical shock. This plug should be plugged directly into a properly grounded 3-prong receptacle. Never cut or remove the grounding plug. Any extension cord must also have a 3-prong receptacle.
• All electrical supply cords should be kept away from water and any hot surfaces of the grill.

USING OTHER FEATURES OF THE GRILL

THE SIDE BURNER:

• The side burner can be used to prepare side dishes such as beans, potatoes, and corn, or to warm sauces.
• The burner valve can be adjusted from high to low depending on your cooking demands.

WARNING

• Read instructions on lighting your grill to light the side burner.
• Never close the side burner cover when the burner is lit.
• Use a 10″ diameter pot or smaller that does NOT have an extended handle when cooking on the side burner. Center pot over the burner.
• Never place more than 15 pounds on the side burner. The side burner is not constructed to hold weight exceeding 15 pounds.
• Use caution to avoid bumping the grill, side burner, or pot to prevent the pot from spilling contents possibly leading to severe burns.
• DO NOT use a side burner to deep fry food in oil to avoid dangers associated with oil igniting creating a very dangerous situation.

TRANSPORTING AND STORAGE:

• Never move a grill when it is hot or when objects are on the cooking surfaces.
• Make sure that the cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Refer to the instructions for the leak test on page 7 of this manual.
• DO NOT store a spare LP gas cylinder (filled or empty) under or near the grill.
• Never store flammable liquids or spray canisters under or near the grill.
• DO NOT extinguish grease fires using water.
• If the outdoor cooking gas appliance is not in use, the gas must be turned off at the supply cylinder.
• Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.
• Cylinders must be stored outdoors out of reach of children and must not be stored in a building, garage, or any other enclosed area.

Follow the instructions listed below.

BEFORE STORING YOUR GRILL:

• Ensure that the fuel supply tank valve is fully closed.
• Clean all surfaces.
• Lightly coat the burners with cooking oil to prevent excess rusting.
• If storing the grill indoors, disconnect the LP tank and leave the LP tank OUTDOORS.
• Place a protective cap cover on the LP tank and store the tank outdoors in a well-ventilated area out of direct sunlight.
• If storing the grill outdoors, cover the grill with a grill cover for protection from the weather. A grill cover can be purchased by contacting: The Brinkmann Corporation at 1-800-527-0717.

CLEANING AND MAINTENANCE

For safe grilling and peak performance of your grill, perform these checks at least twice per year or after extended periods of storage.

HARDWARE
Be sure to tighten up all hardware (nuts, bolts, screws, etc.) at least twice per year.

CASTINGS
Remove the cooking grills, heat shields, and burners from inside your grill. Use a brush with hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner. Rinse completely with water. Towel dry and replace all components as described in the assembly instructions.

BURNER ASSEMBLY/MAINTENANCE

• Although your burners are constructed of cast iron, they may rust as a result of the extreme heat and acids from cooking foods. Regularly inspect the burner cracks, abnormal holes, and other signs of corrosion damage. If found, replace the burner.
• DO NOT obstruct the flow of combustion and ventilation air. Burner tubes can become blocked by spiders and other insects building their nests. Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire. To clean the Burner Assembly follow these instructions to clean and/or replace parts of the burner assembly or if you have trouble igniting the grill.

1. Turn the gas off at the control knobs and LP cylinder tank valve.

2. Remove cooking grills and heat shields.

3. Remove cotter pins from beneath each burner “foot” using a screwdriver or needle nose pliers.

4. Carefully lift each burner up and away from valve openings.

5. Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube and flame port several times.
   NOTE: Wear eye protection when performing procedure 6.

6. Use compressed air to blow into the burner tube and out the flame ports. Check each port to make sure air comes out of each hole.

7. Wire brush the entire outer surface of the burner to remove food residue and dirt.

8. Check the burner for damage, if any large cracks or holes are found replace the burner.
   IMPORTANT: Burner tubes must reengage valve openings.

9. Carefully replace burners.

10. Replace the cotter pin beneath each burner.

11. Replace heat shields and cooking grills.

COOKING GRILLS
Clean with mild soap detergent and water. Do not use steel wire bristles to clean the porcelain-coated cooking grills. Steel can cause the finish to chip or crack. DO NOT use a commercial oven cleaner.

TROUBLESHOOTING

Problem/Possible Causes

Burner will not light

1. Check LP cylinder fuel level.
2. Bad electrode spark. Check to see if the grill will “match light.” The electrode or collector may need adjustment.
3. The burner may not be properly seated.
4. The burner may be obstructed.
5. The cylinder valve may be closed.
6. The regulator is not properly seated on the cylinder valve.

Fire at control knobs

1. Burner holes may be obstructed. See the section on Cleaning and Maintenance of the Burner holes.
2. The burner is improperly seated on the control valve.
3. Gas connections may be loose. Leak Check and tighten all connections.

Yellow Flames at the burner

1. The burner is obstructed. See the section on Cleaning and Maintenance of the Burner.

The flame blows out on “LOW”

1. Burner holes may be obstructed. See the section on Cleaning and Maintenance of Burners.
2. The grill is not sufficiently preheated.
3. The burner is improperly seated on the control valve.

The burner does not get hot enough

1. The flow control device has been activated in the regulator.
2. Turn off the grill and the fuel supply. Disconnect the grill from the cylinder valve. Reconnect grill to cylinder and light grill. See the section on Connection to the LP Cylinder.

The grill is Too Hot

1. Excess grease build-up causes grease fires.
2. Damaged or faulty regulator. Replace with Brinkmann parts.
3. Cook on a lower temperature setting.

PROPER CARE & MAINTENANCE

• To protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717.
• Wash cooking grills and heat shields with hot, soapy water, rinse well and dry. Lightly coat the cooking grill with vegetable oil or vegetable oil spray.
• Clean the inside and outside of the grill by wiping it off with a damp cloth. Apply a light coat of vegetable oil or vegetable oil spray to the interior surface to prevent rusting.
• If rust appears on the exterior surface of your grill, clean and buff the affected area with steel wool or fine grit emery cloth. Touch-up with good quality high-temperature resistant paint.
• Never apply paint to the interior surface. Rust spots on the interior surface can be buffed, cleaned, and then lightly coated with vegetable oil or vegetable oil spray to minimize rusting.

GRILL COOKING TIPS

CLEANLINESS

• Always wash hands thoroughly with soap and hot water before handling food and after handling raw meat, uncooked poultry, or seafood.
• When using a platter to carry raw meat, un-cooked poultry, or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods.
• Never use the same utensils when handling raw meat, un-cooked poultry, or seafood unless you wash the utensils thoroughly with soap and hot water.
• Never re-use marinade from raw meat or uncooked poultry on foods that have been cooked and are ready to be served.

GRILLING TO PROPER TEMPERATURE

• Use a meat thermometer to be sure food has reached a safe internal temperature. You may order a Commercial-quality thermometer from Brinkmann. For more information on this product and other Brinkmann accessories, please refer to the accessory pages at the end of this manual.
• The US Department of Agriculture recommends the minimum temperature be reached for the following food items:
  • Chops . . . . . . . . . . . . . . . . . . . . .145 degrees F
  • Ground Meat . . . . . . . . . . . . . . .160 degrees F
  • Pork . . . . . . . . . . . . . . . . . . . . . . .160 degrees F
  • Poultry . . . . . . . . . . . . . . . . . . . . .180 degrees F
  • Roasts . . . . . . . . . . . . . . . . . . . . .145 degrees F

HELPFUL HINTS

• If you pre-cook meat or poultry, do so immediately before grilling.
• Never defrost meat at room temperature or on a countertop.
• Refrigerate leftovers within 2 hours of taking food off the grill.
• For additional information, please phone the USDA’s toll-free Meat & Poultry Hotline at 1-800-535-4555.

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT.
The following provided tools are required to assemble this Brinkmann Pro Series 2600 Grill:

• Flathead Screwdriver
• Hex Nut Wrench

PARTS LIST

1. 1 Hood
2. 1 Hood Handle
3. 1 Warming Rack
4. 2 Cooking Grills
5. 2 Heat Shields
6. 4 Grill Burners
7. 1 Grill Bottom
8. 1 Grill Body Assembly
9. 1 Grease Tray
10. 1 Grease Tray Bracket
11. 1 Stopper
12. 4 Control Knobs
13. 1 Temperature Gauge
14. 1 Drain
15. 2 Rubber Gasket
16. 1 Stainless Steel Ice Bucket
17. 1 Side Table/Ice Bucket Assembly
18. 1 Door Bracket
19. 1 Tool Drawer
20. 1 Electronic Igniter Button
21. 1 Electronic Igniter Spring
22. 1 Side Burner Grate
23. 1 Brass Burner Ring
24. 1 Side Burner Assembly
25. 1 Side Burner Knob
26. 1 Ice Bucket Insulation
27. 1 Left Side Cart Panel
28. 1 Tank Tray Assembly
29. 1 Right Side Cart Panel
30. 1 Ice Bucket Outer Shell
31. 1 Retaining Nut
32. 1 Bottom Cart Panel
33. 1 Back Cart Panel
34. 4 Locking Casters
35. 2 Doors
36. 4 Door Magnets
37. 2 Door Handles

FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.
(Proof of purchase will be required.) Inspect the contents of the box to ensure all parts are included and undamaged.

PARTS CARD CONTENTS

Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process.

Your Parts Bag will include:

• 8 M6 X 12mm bolts
• 8 M6 X 20mm bolts
• 14 M6 X 60mm bolts
• 1 AA/1.5V Alkaline battery
• 4 #10 X 1/2 self tapping screws
• 1 Screwdriver
• 1 Hex nut driver

Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect the grill finish and assembly area.

Step 1
Assemble the bottom cart panel and right side cart panel assembly by using four M6 X 60mm bolts (hand tightens only at this point).

Step 2
Assemble the bottom cart panel and left side cart panel assembly by using four M6 X 60mm bolts. Tighten all eight M6 X 60mm bolts at this time.

Note:
With the help of a friend, turn the cart over, and try to minimize the stress to the side panels.

Step 3
Attach locking casters to the bottom of the cart. Tighten caster bolts securely using the hex nut wrench provided in the parts pack.

Note:
With the help of a friend, turn the cart to its upright position.

Step 4
Attach the back cart panel by using six M6 X 60mm bolts.

Note:
Leave bolts hand tight until Step 9.

Step 5
Place tank tray assembly over vent holes in bottom cart panel and secure using four M6 X 12mm bolts. The tank tray should slide in and out of the cart freely.

Step 6
Install the door bracket using the four #10 X 1/2” self-taping screws. Make sure the door stop is set toward the back of the cart.

Step 7
Insert the right side door, placing the lower pivot into the pivot hole on the bottom cart panel, then align the door with cart frame. Depress the spring pin located on the top edge of the door and slide door toward the side cart panel until spring pin locks into the hole in the door bracket. Repeat for the other door.

Step 8
Attach the grease tray bracket onto the back cart panel by inserting the three tabs into the slots on the back cart panel.

Note:
When performing Step 9, Lift the grill body from the front and rear panels to avoid injury to hands and fingers.

Step 9
With the help of a friend, place the grill body assembly on the grill cart. The grill body will rest between the upper side sections of the cart. Align the front edge of the grill body assembly with the front edges of the cart frame legs. Secure using four M6 X12mm bolts. At this point, fully tighten the six bolts holding back the panel from Step 4.

Note:
To install a battery, unscrew igniter button cap. Insert the battery with the positive end towards the button. Replace the igniter button cap.

Step 10
Attach the side burner assembly to the grill body assembly by inserting four M6 X 20mm bolts through the holes in the side burner assembly and into the holes of the grill body assembly. Tighten all four bolts. Install the side burner grate and control knob.

Step 11
Remove the plastic cap on the gas supply manifold and attach a rubber gas hose to the gas supply manifold. Hand tightens first, then use a supplied wrench to turn the brass nut an additional 1/8 turn.

• Important: Do not overtighten. This could damage the brass fitting.
• Warning: Never use your grill without leak testing all gas connections and hoses. See the section on “Leak Testing” in this manual for proper procedures. (See page 7)

Step 12
Attach the side burner igniter lead to the electrode as illustrated.

Step 13
Attach the side table/ice bucket assembly to the grill body assembly by inserting four M6 X 20mm bolts through the holes in the side table/ice bucket assembly and into the holes of the grill body assembly. Tighten all four bolts.

Step 14
Insert the tool drawer into the front opening under the control panel by dropping roller wheels into side channels.

Warning:
DO NOT store flammable products: paper towels, rags, pot holders, etc. in the tool drawer.

Step 15
Insert the grill bottom into the opening on the backside of the grill. Make sure to slide the tray onto the tracks as illustrated.

Step 16
Slide the grease tray into the grease tray bracket located under the grill bottom on the backside of the grill.

Step 17
The ang stainless steel bucket in the cutout of the left side table/ice bucket assembly.

Step 18
Place ice bucket insulation around the stainless steel bucket and secure the drain with two rubber gaskets and brass retainnuts nut as illustrated.

Step 19
Place the porcelain-coated heat shields on the lower level of the grill body assembly directly above the burners.

Step 20
Place porcelain cast iron cooking grills on support ribs directly above porcelain heat shields.

Step 21
Place warming rack in slots above cast iron cooking grills.

Pro Series 2600 (Assembled)

ACCESSORIES

RIB RACK
The chrome-plated rack can greatly increase the cooking capacity of your grill. Holds ribs, chicken halves, potatoes, and corn vertically to triple cooking capacity. Allows smoke, steam, and heat to penetrate food evenly.

MEATLOAF BASKET
The unique basket weave prevents meatloaf from falling through the grill while allowing smoke, steam, and heat to flow into the food. Also, provides a convenient method for lifting your meatloaf in and out of the smoker.

CHICKEN AND TURKEY RACKS
These chromed steel racks hold the chicken, cornish hen, duck, or turkey upright and are ideal for smoking, grilling, or oven-roasting poultry. The rack allows the meat to cook from the inside as well as from the outside. This speeds up cooking time, seals in flavorful juices, and promotes even browning of skin. It’s a low-fat way to cook poultry because excess fat drips off the meat. When oven roasting, place poultry on a rack in a shallow pan of water to steam baste to tender perfection. When grilling or smoking, simply place poultry on a rack atop the grill. Makes carving easier, too.

• CHICKEN RACKS (SET OF TWO)
  885-9015-0

• TURKEY RACK
  885-9025-0

PROFESSIONAL SHISH-KABOB SKEWERS
These heavy-duty, 18″ shish-kabob skewers are extra-long for fabulous restaurant-style kabobs. Made of rust-resistant stainless steel to last for years.

• SET OF 12
• 812-2904-0

SMOKER BASKET
The unique basket weave prevents food from falling through the grill while allowing smoke, steam, and heat to flow into the food. Great for fish, shrimp, vegetables and hors d’oeuvres.

• 812-3333-0

COMMERCIAL-QUALITY MEAT THERMOMETER
An essential tool when cooking all types of meat. Get perfectly smoked roasts, brisket,s, and turkeys without cutting into the meat. Commercial quality thermostat features an easy-to-read 2 3/4″ wide dial with a 5 1/4″ stem. Features Fahrenheit and Centigrade readings and National Livestock and Meat Board recommended temperatures. Also features the newly recommended 170°F internal temperature for fresh pork. Stainless steel construction and dishwasher safe.

• 812-4100-0

2-GALLON PAN & BASKET SET
Restaurant-style aluminum fry pan with a nickel-plated wire straining basket is an essential tool for frying fish, chicken, french fries, onion rings, and more. The strainer basket holder helps drain excess oil. Use outdoors with the Brinkmann Backyard Kitchen and avoid the mess and odor of frying indoors.

• 815-3610-0

MULTI-PURPOSE SPATULA
If you could have only one BBQ tool, this multi-purpose spatula is it! Aside from being a great spatula, it features a serrated edge for cutting, a bottle opener, and special grooved edges for cleaning grills. Made of heavy-gauge stainless steel to last for years. Beautiful rosewood handles are slotted and riveted for maximum strength and durability. Includes leather hanging straps for convenient storage.

• 812-5047-0

THE ULTIMATE 5-PIECE BBQ TOOL SET
You’ll be the envy of your fellow outdoor chefs with this ultimate BBQ tool set. Its sleek ergonomic design combined with durable, heavy-gauge stainless steel construction is truly impressive. Extra-wide, polished utensils provide precise handling and control when flipping, basting, and turning your food on the grill. Beautifully crafted, smooth rosewood handles are oval-shaped to fit comfortably in your hand and are extra long to keep your hands safely away from the fire. The five-piece set includes tongs, a spatula, a fork, a basting brush, and a grill brush. Includes leather hanging straps for convenient storage.

• 812-5045-0

SMOKE’N SPICE SEASONING
These custom-blended spices are a delicious marinade seasoning for smoke cooking and grilling. Contains no MSG. Available in red and white meat varieties in a money-saving 2-pack.

• 812-3322-0

STAINLESS STEEL WOOD CHIP SMOKING BOX
Rugged stainless steel smoking box allows wood chips to burn longer for richer smoke flavor and provides easy cleanup of ashes. Ideal for charcoal, electric, gas smokers, and grills.

• 812-3311-0

MARINADE INJECTOR
This quick and easy marinade injector marinates the meat in 5 minutes, not hours! Mix your favorite marinade and spices into a liquid and inject it into turkey, roast, chicken, or steak for a naturally tenderized and flavorful delight. The reusable Marinade Injector includes a heavy-duty stainless steel needle and a heavy-gauge plastic syringe to last for years.

• 812-5059-0

LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252.

©2002 The Brinkmann Corporation Dallas, Texas 75244 U.S.A www.brinkmann.net.

WARRANTY

The Brinkmann Corporation warrants to the original purchaser that the Brinkmann Stainless Steel Pro Series 2600TM is free from defects due to workmanship or materials for:

• Stainless steel and die-cast parts – Lifetime
• Electronic ignition and burners – 1 Year
• Remaining parts – 2 Years

The Brinkmann Corporation’s obligations under this warranty are limited to the following guidelines:

• This warranty does not cover grills that have been altered or damaged due to: normal wear, rust, abuse, improper maintenance, improper use, disassembly of parts, and/or attempted repair by anyone other than an authorized employee of The Brinkmann Corporation.
• This warranty does not cover surface scratches, rust, or heat damage to the finish, which is considered normal wear.
• The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.
• This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales receipt or invoice. To obtain replacement parts for your Brinkmann Stainless Steel Pro Series 2600TM under the terms of this warranty, please call the Customer Service Department at 1-800-527-0717. A receipt will be required. The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization.

EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY. THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THOSE LISTED ABOVE FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

ANY LIABILITY FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE BRINKMANN STAINLESS STEEL PRO SERIES 2600TM TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED. THE CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE.

©2002 The Brinkmann Corporation Dallas, Texas 75244 U.S.A www.brinkmann.net.

References

• appliances.to - appliances Resources and Information.
• Repair Your Grill: Shop Replacement Parts for 24,880 Models
• Brinkmann Grill Parts - Select From 1001 Models

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