SOMERSET CDR-500 Side Operated Dough and Fondant Sheeters Instruction Manual
- July 5, 2024
- SOMERSET
Table of Contents
SOMERSET CDR-500 Side Operated Dough and Fondant Sheeters
OPERATIONS MANUAL
WARNING DO NOT CLEAN OR SERVICE THE MACHINE WITHOUT PRESSING THE RED
BUTTON AND UNPLUGGING THE ELECTRICAL CORD FROM THE POWER SUPPLY. KEEP YOUR
FINGERS AND HANDS FROM THE ROLLER AREA WHEN OPERATING OR SERVICING THE
MACHINE. DO NOT OPERATE THE MACHINE WITHOUT THE GUARDS IN PLACE. IF THE
MACHINE KEEPS RUNNING WITH SAFETY GUARDS REMOVED, IMMEDIETLY PRESS THE STOP
BUTTON AND REMOVE THE PLUG FROM THE POWER SOURCE. CALL THE FACTORY OR A
QUALIFIED SERVICE REPRESENTATIVE. DO NOT ATTEMPT TO OPERATE THE MACHINE UNTIL
PERMITTED BY THE SERVICE TECHNICIAN.
SOMERSET INDUSTRIES
137 PHOENIX AVE • LOWELL, MA 01852 • USA • +1-
978-667-3355
Email: somerset@smrset.com
Web: www.smrset.com
NOTICE : READ CAREFULLY ALL INSTRUCTIONS BEFORE YOU START
UNCRATING AND SETUP
- Cut off the fastener wrapped around the machine and the base.
- Lift the machine straight up out of the wooden base.
- Install the machine in its final position or temporarily secure it to a solid surface.
- Wipe off any dirt that may accumulate during shipping. Use a soft cloth.
- Check the nameplate for correct voltage and frequency.
- Plug the machine to the proper power source that matches the nameplate requirements.
- Turn the power switch “ON”(green button) and the check for proper operation of the machine.
WARNING
- NEVER OPERATE THE MACHINE WITHOUT GUARDS IN PLACE
- KEEP YOUR HANDS FROM INFEED
- DO NOT INSERT FOREIGN OBJECTS INTO INFEED
- DO NOT CLEAN MACHINE WHILE CONNECTED TO ELECTRICAL SUPPLY
- WATCH YOUR HANDS AND FINGERS
NOTE : The machine will not operate when safety cover is removed.
OPERATING PROCEDURE
The rollers are easily adjustable to any thickness of crust you may need. Release the adjusting handle by squeezing the handle.
Dust the infeed tray with the flour before using the machine.
For best results the dough to be rolled should be at room temperature. Dust
the dough with flour when putting it on the infeed tray.
Follow steps 1 to 3 as in the following diagram:
If the dough tears or the machine makes a thumping sound, this indicates that the dough is too thick to go through that particular setting of the rollers or the dough is too cold and stiff and requires longer rest period before use.
- IF THE DOUGH GETS STUCK, TURN THE POWER OFF, REMOVE SAFETY COVER THEN REMOVE THE DOUGH.
- NEVER ATTEMPT TO REMOVE THE DOUGH BY HAND WHILE THE MACHINE IS RUNNING.
CLEANING
Before cleaning
Turn power off and disconnect the power cord of the machine
Remove the safety cover by removing the four thumbscrews.
Top scraper #3
Remove scraper from its mounting pins by pushing scraper downward. Unhook both
springs by lifting scraper up and remove it.
Bottom scraper #2:
Unhook both springs attached on scraper and remove it by lifting up.
- By removing both scrapers, the whole machine is exposed and ready to be cleaned.
- Clean the rolls with dry cloth (never use water).
- Wipe rollers with lightly oiled cloth (use vegetable oil).
- Wash, dry and apply a thin film of vegetable oil on the edge of scraper that touches the roller.
- Install the scrapers in the opposite order of their removal.
- Close the safety cover and secure it with the 4 thumbscrews.
- Turn the power ON, and the machine is ready for use.
CAUTION
- THIS MACHINE IS MAINTENANCE FREE.
- NEVER USE OIL OR GREASE ON ANY OF THE PARTS OF THE MACHINE.
- ALL PARTS ARE PERMANENT SELF-LUBRICATED.
Quick Tips
CDR-500 EXPLODED DIAGRAM
| ITEM# | PART NUMBER | DESCRIPTION | QTY. | ITEM# | PART NUMBER | DESCRIPTION | QTY. |
|---|---|---|---|---|---|---|---|
| 1 | [0500-121](http://www.partstown.com/somerset-industries/SOM0500-121?pt- | ||||||
| manual=SOM-CDR-500_spm.pdf) | COVER,SAFETY COMPLETE | 1 | 39 |
5000-278| BUSHING| 1
2| 5000-312| LABEL, “SOMERSET’| 1| 40| 4000-353| CHAIN 41 RIV
74| 1
3| 5000-313| LABEL, “KEEP FINGERS… “| 1| 41| 0500-010| FRAME| 1
4| 4000-150| MAGNET| 1| 42|
4000-521| SPROCKET, TAKE UP| 1
5| 3010-500| RIVET| 1| 43| 0500-231| PLATE ECCENTRIC
COMPLETE| 1
6| 0500-300| TRAY,INTAKE| 1| 44| 3010-151| FLANGE, STUD| 1
7| 3000-403| SCREW THUMB| 4| 45|
2000-630| SPROCKET, IDLER| 1
8| 2000-330| PLATE P.B. SWITCH| 1| 46| 3000-405| SCREW, HEXHD|
6
9| 5000-203| SWITCH POWER GREEN| 1| 47| 3000-102| WASHER LOCK
SPLIT| 6
10| 3000-300| NUT, FLANGE| 10| 48| 4000-011| SPACER| 2
11| 5000-202| SWITCH POWER, RED| 1| 49| 2000-428| ARM IDLER| 1
12| 5000-317| LABEL NSF| 1| 50| 4000-252| SPRING, EXTENSION| 1
13| 2000-418| SPACER TUBING| 3| 51| 5000-225| SENSOR| 1
14| 0500-417| PLATE, ADJUST| 1| 52| 3000-204| WASHER, FLAT|
2
15| 3000-302| NUT, ACORN| 2| 53| 3000-400| SCREW| 2
16| 5000-316| LABEL, INDICATOR| 1| 54| 3000-104| WASHER LOCK
SPLIT| 2
17| 0500-623| COVER, ECCENTRIC| 1| 55| 3000-102| WASHER. LOCK
SPLIT| 1
18| 3000-404| SCREW HEXHD| 2| 56| 3000-406| SCREW,HEXHD|
1
19| 0500-424| HANDLE. ADJUST COMPLETE| 1| 57|
0500-302| COVER.HOUSING| 1
20| 5000-314| LABEL, “DO NOT OPERATE… “| 1| 58| 5000-311| LABEL, ELECTRICAL| 1
21| 4000-251| SPRING, SCRAPER| 4| 59| 3000-402| SCREW| 14
22| 3000-303| NUT, FLANGE| 16| 60| 3000-101| WASHER LOCK|
14
23| 0500-512| SCRAPER #3| 1| 61| 2100-301| PANEL LOUVERED
COMPLETE| 1
24| 2100-520| SHAFT SCRAPER| 2| 62| 3000-416| SCREW| 1
25| 0500-502| SCRAPER COMPLETE #3| 1| 63| 3000-414| SCREW. HEXHD|
4
26| 2000-402| ROLL,ASM MIDDLE| 1| 64| 5000-276| BUSHING| 1
27| 0500-400| ROLL ASM UPPER| 1| 65| 5000-150| RELAY 120
VAC| 1
28| 3000-103| WASHER, LOCK SPLIT| 2| 65| 5000-151| RELAY, 220
VAC| 1
29| 3000-409| SCREW, HEXHD SS| 2| 66| 2000-328| BRACKET.
RELAY| 1
30| 3000-201| WASHER, FLAT| 2| 67| 5000-230| HARNESS
POWER| l
31| 3000-225| WASHER| 3| 68| 4000-502| SPROCKET W/ KEY| 1
32| 0500-511| SCRAPER #2| 1| 69| 2000-019| BASE MOTOR W/ STUDS| 1
33| 0500-501| SCRAPER COMPLETE #2| 1| 70| 3000-30S| NUT| 13
34| 0500-304| TRAY. DISCHARGE| 1| 71| 5010-160| BASIC GEARMOTOR W/BASE 115
VAC| 1
35| 2000-415| LEG ASM COMPLETE| 4| 71| 5010-162| FAST, GEARMOTOR W/BASE 115
VAC| l
36| 4000-300| LEG TIP RUBBER| 4| 71| 5010-260| BASIC GEARMOTOR W/BASE 220 VAC|
1
37| 4000-233| SPACER| 4| 71| 5010-262| FAST, GEARMOTOR W/BASE 220 VAC| 1
38| 2000-431| SHAFT,IDLER| 2| 72| 4000-303| BUMPER| 1
| | | | 73| 4000-306| ISOLATION, RUBBER STRIP| 4