PPEpower 218035200 Dodge 5.9L Cummins 24-Valve Main Stud Kit Installation Guide
- July 4, 2024
- PPEpower
Table of Contents
PPEpower 218035200 Dodge 5.9L Cummins 24-Valve Main Stud Kit
Product Information
Specifications
- Product: Dodge 5.9L Cummins 24-Valve Main Stud Kit
- Application: 1998.5-2003 Dodge 5.9L Cummins 24-Valve
- Part Number: 218035200
Installation Guide
- Inspect for damage or defects and clean all hardware before installation. Ensure kit completeness.
- Clean all threads in the engine block. Use a bottoming thread chaser if needed for accurate torque readings.
- Hand-tighten M12 Studs into the block (2030 lb-in equivalent).
- Install main caps and check alignment.
- Lubricate M12 Nuts threads with Assembly Lubricant. Add Washers and Nuts onto the Studs.
- Tighten Nuts in three steps: 40 lb-ft, 80 lb-ft, and 125 lb-ft (final) following the torque sequence provided.
Performance products can increase horsepower beyond factory specs, stressing drive-train components. Be cautious of potential drive-train failure.
The Seller provides a Limited Warranty regarding product description, quality, and fitness for purpose. Buyer waives rights other than those explicitly stated. Any warranty changes must be in writing.
FAQ
- Q: Can Loctite be used for mounting?
- A: Yes, Loctite can be used for permanent mounting. Ensure torque sequences are complete before hardening.
- Q: Are the products emissions-related?
- A: These products are legal in California only for racing vehicles not for highway or off-road use.
ATTENTION: We recommend the installation of this part be done by a
trained professional GM technician. PPE will not accept liability for damage
resulting from incorrect assembly.
These instructions are not intended as a service or overhaul manual. These
instructions are intended to facilitate the modification of non-factory parts
installation by a trained professional.
NOTE: Tolerances will change when changing from factory to high-strength
fasteners. It will be necessary to check the main bearing bores for proper
size and out-of-round condition after the installation of the studs. Hone the
cylinder block if necessary. Main bores should always be align-honed using the
same fasteners and lubricant which will be installed, at the recommended
preload, during the final engine assembly.
CONTENTS
- A: (14) M12 MAIN BEARING STUD – 142 MM LENGTH
- B: (14) M12 NUT
- C: (14) M12 WASHER, 22 MM OD
- D: (1) ASSEMBLY LUBRICANT
Before installation, please inspect for any damage or defects and clean all
hardware. Verify product part number matches your application. Make sure the
kit is complete with no missing parts.
NOTE
- Loctite may be used for permanent mounting. Torque sequences must be completed before Loctite hardening.
- Clean all threads in the engine block. Use a bottoming thread chaser if necessary. This would ensure thread engagement and more accurate torque readings.
- Install M12 Studs into the block and hand-tighten without tools (the equivalent of 20-30 lb-in.). Install main caps and check for proper alignment.
- Lubricate the threads of all M12 Nuts with the Assembly Lubricant provided. Install the Washers and Nuts onto the Studs.
- Tighten Nuts in three steps using the torque sequence shown in the image below. Torque specs for each step are 40 lb-ft, 80 lb-ft, and 125 lb-ft (final).
DISCLAIMER OF LIABILITY
Performance products can increase horsepower above and beyond factory
specifications. Additional horsepower creates more stress on the drive-train
components, which could result in drive-train failure.
Note regarding emissions-related, non-E.O.-legal products: THESE PRODUCTS ARE
LEGAL IN CALIFORNIA ONLY FOR RACING VEHICLES THAT MAY NEVER BE USED, OR
REGISTERED OR LICENSED FOR HIGHWAY OR OFF-ROAD USE.
This agreement sets forth the terms and conditions for the use of PPE
products. The installation of this product indicates that the Buyer has read
and understands this agreement and accepts the terms and conditions. PPE
(Pacific Performance Engineering) Inc., its distributors, employees, and
dealers (the “Seller”) shall not be responsible for the product’s proper use
and service. The buyer hereby waives all liability claims. The Buyer hereby
acknowledges no reliance on the Seller’s skill or judgment to select or
furnish goods suitable for any particular purpose and that there are no
liabilities that extend beyond the description on the face hereof, and the
Buyer hereby waives all remedies or liabilities expressed or implied, arising
by law or otherwise (including without any obligation of the Seller concerning
fitness, merchantability and consequential damages), or whether or not
occasioned by the Seller’s negligence.
The Seller disclaims any warranty and expressly disclaims any liability for
personal injury or damages. The Buyer acknowledges and agrees that the
disclaimer of any liability for personal injury is a material term for this
agreement and the Buyer agrees to indemnify the Seller and to hold the Seller
harmless from any claim related to the item of equipment purchased. Under no
circumstances will the Seller be liable for any damages or expenses because of
the use or sale of any such equipment. The Seller assumes no liability
regarding the improper installation or misapplication of its products. It is
the installer’s responsibility to check for proper installation and if in
doubt, contact the manufacturer. The Buyer is solely responsible for all
warranty issues from the manufacturer.
LIMITATION OF WARRANTY
The Seller gives Limited Warranty as to description, quality, merchantability,
and fitness for a particular purpose, productiveness, or any other matter of
Seller’s product sold herewith. The Seller shall not be responsible for the
product’s proper use and service and the Buyer hereby waives all rights other
than those expressly written herein. This warranty shall not be extended,
altered or varied except by a written instrument signed by Seller and Buyer.
Limited lifetime warranty on all PPE cast aluminium products and PPE
Transmission Coolers. Three (3) year limited warranty on PPE Manifolds and Up-
Pipes Kits, and OEM-Length
Up-Pipes. One (1) year limited warranty on all other PPE products from the
date of sale to the original buyer and limited solely to the parts contained
within the product kit. All products that are in question of Warranty must be
returned prepaid to the Seller and must be accompanied by a dated proof of
purchase receipt. All Warranty claims are subject to approval by the Seller.
Under no circumstances will the Seller be liable for any labour charged or
travel time incurred in diagnosis for defects, removal, or re-installation –
of this product or any other contingent expenses. Under no circumstances will
the Seller be liable for any damage or expenses incurred because of the use or
sale of any such equipment. If the buyer does not agree with this agreement:
the buyer may promptly return this product, in a new and unused condition in
its original packaging, with a dated proof of purchase to the place of
purchase within ten (10) days from the date of purchase for a full refund. The
installation of this product indicates that the buyer has read and understands
this agreement and accepts its terms and conditions.
References
Read User Manual Online (PDF format)
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