TROX Ex-PD-2023 Explosion Proof Actuators Instruction Manual
- June 20, 2024
- TROX
Table of Contents
- Ex-PD-2023 Explosion Proof Actuators
- Attachments General information
- Attachments Function
- Attachments Variants
- Attachments Electric
- Attachments Double acting
- Attachments Single acting
- Attachments Limit switch
- Attachments Solenoid valves
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Attachments
Explosion-proof actuators
Ex-PD-2023 Explosion Proof Actuators
| | | |
---|---|---|---|---
Limit switch| Solenoid valve| Pneumatic actuator| Electric actuator| Multileaf
damper with explosion-proof actuator
For opening and closing multileaf dampers installed in potentially
explosive atmospheres (ATEX)
Explosion-proof actuators for Type JZ, JZ-LL and JZ-HL multileaf dampers
- ATEX-compliant construction and parts
- Approved for gases, mists and vapours in zones 1 and 2, and for dusts in zones 21 and 22
- Supply voltage 24 V AC/DC or 230 V AC
- Pneumatic actuators with torque 8 – 70 Nm
- Electric actuator with torque 15 or 30 Nm
- Pneumatic: Double acting or single acting actuator for a positive lock connection with a multileaf damper
- Electric: Spring return actuator for a positive lock connection with a multileaf damper
Optional equipment and accessories
- Solenoid valve 24 V DC or 230 V AC
- Limit switch
Attachments General information
| Type | Page | |
|---|---|---|
| Explosion-proof actuators | General information | EX – 2 |
| Function | EX – 3 | |
| Variants | EX – 5 | |
| Electric | EX – 6 | |
| Double acting | EX – 8 | |
| Single acting | EX – 10 | |
| Limit switch | EX – 11 | |
| Solenoid valves | EX – 12 |
Application
- Explosion-proof actuators for opening and closing
- Opening and closing of Type JZ, JZ-LL, JZ-HL multileaf dampers
- For use in potentially explosive atmospheres (ATEX)
- For steel or stainless steel multileaf dampers with brass or stainless steel bearings
Special characteristics
- ATEX mark and certification
- Approved for gases, mists and vapours in zones 1 and 2, and for dusts in zones 21 and 22
Classification
Multileaf damper
- Test certificate: EPS 23 ATEX 2 307 X
- II 2 GD c 80 °C (T6)
Subassembly: Multileaf damper with actuator
- Test certificate: EPS 23 ATEX 2 307 X
- II 2 GD or II 2/3 GD or II 3 GD
Description
Parts and characteristics
Construction and materials comply with the EU directive and guidelines for use
in potentially explosive atmospheres (ATEX)
Electric
- Actuators with overload protection
- Control input signal: 2-wire control (3-point, open/close)
- Spring return actuator for damper blade safety function
- Auxiliary switch for capturing the end positions
- Crank handle for manual operation
Pneumatic
- Pneumatic actuators, single acting or double acting
- Control input signal: 1-wire control of a solenoid valve
- Optional limit switch for capturing the end positions
- Safety function with double acting actuators (power off)
- Safety function with single acting actuators (pressure off)
Attachments Function
Functional description
The actuator moves the blades of a multileaf damper into OPEN or CLOSED
position.
Electric spring return actuator
Control input signal with 2-wire control (3-point).
Double acting pneumatic actuators
The easiest way to generate the control input signal is electrically, using
solenoid valves.
The multileaf damper is opened and closed with compressed air. For this
purpose, the actuator has two tube connections. Compressed air is applied to
one tube connection while the other connection remains open such that the air
can escape from the corresponding chamber of the actuator. For the other
direction of rotation, the process is reversed.
Single acting pneumatic actuators
The easiest way to generate the control input signal is electrically, using
solenoid valves.
The multileaf damper is closed with compressed air and opened with spring
force. The actuator has one tube connection. This tube connection is for
compressed air. For the other direction of rotation the connection remains
open.
Control input signal for open/close spring return actuator
Terminal 5 input only Z1EX
Switch functions
S1 closed: Direction of rotation 1
S1 closed: Direction of rotation 2
Safe damper blade position as an option
Control of a double acting pneumatic actuator using a solenoid
valve
Switch functions
S1 closed: Direction of rotation 1
S1 open: Direction of rotation 2
① Throttle valve
② Flow reducer (noise reduction)
Control of a single acting pneumatic actuator using a solenoid
valve
Switch functions
S1 closed: Direction of rotation 1
S1 open: Direction of rotation 2
① Throttle valve
② Flow reducer (noise reduction)
Solenoid valve, power off 2: Direction of rotation 1
Solenoid valve, power on 4: Direction of rotation 2
Control of a double acting pneumatic actuator without a solenoid valve
Switch functions
S1 closed: Direction of rotation 1
S1 open: Direction of rotation 2
① Throttle valve
Control of a single acting pneumatic actuator without a solenoid valve
Switch functions
S1 closed: Direction of rotation 1
S1 open: Direction of rotation 2
① Throttle valve
② Flow reducer (noise reduction)
Attachments Variants
Any attachments are to be defined with the order code of the multileaf damper.
Electric explosion-proof spring return actuators for multileaf dampers
| Order code detail | Actuator | Torque | Supply voltage |
|---|---|---|---|
| Part number | Type | Auxiliary switch | |
| Z1EX | M466EM1 | ExMax15-SF | integrated |
| Z3EX | M466EM3 | ExMax30-SF | integrated |
Explosion-proof double acting pneumatic actuators for multileaf dampers
Order code detail| Actuator| Limit switch| Torque at
6 bar| Solenoid valve| Damper blade safety function
---|---|---|---|---|---
Part number| Type| Part number
Z60EX| M452DD0| DR030| –| 35 Nm| –|
Z61EX| M452DD0| DR030| –| 35 Nm| 24 V| ①
Z62EX| M452DD0| DR030| –| 35 Nm| 230 V| ①
Z63EX| M452DD0| DR030| 2 × M536AJ3| 35 Nm| –|
Z64EX| M452DD0| DR030| 2 × M536AJ3| 35 Nm| 24 V| ①
Z65EX| M452DD0| DR030| 2 × M536AJ3| 35 Nm| 230 V| ①
Z66EX| M452DD1| DR060| –| 70 Nm| –|
Z67EX| M452DD1| DR060| –| 70 Nm| 24 V| ①
Z68EX| M452DD1| DR060| –| 70 Nm| 230 V| ①
Z69EX| M452DD1| DR060| 2 × M536AJ3| 70 Nm| –|
Z70EX| M452DD1| DR060| 2 × M536AJ3| 70 Nm| 24 V| ①
Z71EX| M452DD1| DR060| 2 × M536AJ3| 70 Nm| 230 V| ①
① Power off to close/open
Operating pressure 1.2 – 6 bar
Explosion-proof single acting pneumatic actuators for multileaf dampers
Order code detail| Actuator| Limit switch| Torque at 6
bar| Solenoid valve| Damper blade safety function
---|---|---|---|---|---
Type| Part number
Z72EX| SC060/SO060| –| 30 Nm| –| ①
Z73EX| SC060/SO060| –| 30 Nm| 24 V| ②
Z74EX| SC060/SO060| –| 30 Nm| 230 V| ②
Z75EX| SC060/SO060| 2 × M536AJ3| 30 Nm| –| ①
Z76EX| SC060/SO060| 2 × M536AJ3| 30 Nm| 24 V| ②
Z77EX| SC060/SO060| 2 × M536AJ3| 30 Nm| 230 V| ②
① Power off to close/open
② Power off and pressure off to close/open
Operating pressure 6 bar
Attachments Electric
Application
- Explosion-proof electric actuators for opening and closing
- Opening and closing of Type JZ, JZ-LL, JZ-HL multileaf dampers
- For use in potentially explosive atmospheres (ATEX)
- For steel or stainless steel multileaf dampers with brass or stainless steel bearings
Variants
- Z1EX: Explosion-proof actuator ExMax15-SF
- Z3EX: Explosion-proof actuator ExMax30-SF
Safety function
- NO: Power off to OPEN
- NC: Power off to CLOSE
Parts and characteristics
- Supply voltage 24 – 240 V AC/DC
- Automatic voltage detection
- Control input signal: 2-wire control (3-point)
- Integral controlled heating
- Two auxiliary switches with volt-free contacts for signalling or activating switch functions
- Auxiliary switches, factory set switching points at 5° and 85°
- Terminal box ExBox-Y/S
Explosion-proof actuator ExMax15-SF
Explosion-proof actuator
ExMax 15
| Supply voltage (AC) | 24 – 240 V AC ±10 %, 50/60 Hz |
|---|---|
| Supply voltage (DC) | 24 – 240 V DC ±10 %, |
| Power rating (AC) | 23 – 115 VA, depending on running time |
| Power rating (DC) | 10 – 115 W, depending on running time |
| Torque | 15 Nm |
| Motor running time for 90° | 3, 15, 30, 60, 120 s, adjustable |
| Spring return time | 3 – 10 s, adjustable |
| Control input signal | 2-wire control (3-point) |
| Auxiliary switch: type of contact | 2 changeover contacts1) |
| Max. switching voltage (AC) | 250 V AC |
| Max. switching current (AC) | 3 A (resistive load); 0.5 A (inductive |
load)
Max. switching voltage (DC)| 24 V DC
Max. switching current (DC)| 0.25 A (resistive load); 0.1 A (inductive
load)
IEC protection class| I (protective earth)
Protection level| IP 66
EC conformity| EMC to 2014/30/EU, low voltage to 2014/35/EU, ATEX to
2014/34/EU
Operating temperature| –40 to 40 °C
Weight| 4.3 kg (including Ex Box)
¹) If both auxiliary switches are used the switching voltages must be the same
Explosion-proof actuator ExMax30-SF
Explosion-proof actuator
ExMax 30
| Supply voltage (AC) | 24 – 240 V AC ±10 %, 50/60 Hz |
|---|---|
| Supply voltage (DC) | 24 – 240 V DC ±10 % |
| Power rating (AC) | 23 – 115 VA, depending on running time |
| Power rating (DC) | 10 – 115 W, depending on running time |
| Torque | 30 Nm |
| Motor running time for 90° | 40, 60, 90, 120, 150 s, adjustable |
| Spring return time | 20 s |
| Control input signal | 2-wire control (3-point) |
| Auxiliary switch: type of contact | 2 changeover contacts1) |
| Max. switching voltage (AC) | 250 V AC |
| Max. switching current (AC) | 3 A (resistive load); 0.5 A (inductive |
load)
Max. switching voltage (DC)| 24 V DC
Max. switching current (DC)| 0.25 A (resistive load); 0.1 A (inductive
load)
IEC protection class| I (protective earth)
Protection level| IP 66
EC conformity| EMC to 2014/30/EU, low voltage to 2014/35/EU, ATEX to
2014/34/EU
Operating temperature| –40 to 40 °C
Weight| 10 kg (including Ex Box)
¹) If both auxiliary switches are used the switching voltages must be the same
ExMax15-SF, terminal connections in terminal box ExBox-Y/S
- ⊥, –
- ~, +
- Control voltage for direction of rotation 1
- Control voltage for direction of rotation 2
- Input for 2 – 5 wire link, spring return ∼3 s
- Common contact
- Mechanical stop 1 < 5°
- Mechanical stop 1 > 5°
- Common contact
- Mechanical stop 2 < 85°
- Mechanical stop 2 > 85°
ExMax30-SF, terminal connections in terminal box ExBox-Y/S
- ⊥, –
- ~, +
- Control voltage for direction of rotation 1
- Control voltage for direction of rotation 2
- Common contact
- Mechanical stop 1 < 5°
- Mechanical stop 1 > 5°
- Common contact
- Mechanical stop 2 < 85°
- Mechanical stop 2 > 85°
Attachments Double acting
Application
- Explosion-proof double acting pneumatic actuators for opening and closing
- Opening and closing of Type JZ, JZ-LL, JZ-HL multileaf dampers
- For use in potentially explosive atmospheres (ATEX)
- For steel or stainless steel multileaf dampers with brass or stainless steel bearings
Variants
- Z60EX, Z61EX, Z62EX, Z63EX, Z64EX, Z65EX: Actuator DR030
- Z66EX, Z67EX, Z68EX, Z69EX, Z70EX, Z71EX: Actuator DR060
Safety function
Z61EX, Z62EX, Z64EX, Z65EX, Z67EX, Z68EX, Z70EX, Z71EX
- NO: Power off to OPEN
- NC: Power off to CLOSE
Parts and characteristics
Construction and materials comply with the EU directive and guidelines for use
in potentially explosive atmospheres (ATEX)
- Double acting pneumatic actuators
- Control input signal: 1-wire control of a solenoid valve
- Optional limit switch for capturing the end positions
- Safety function (power off)
Pneumatic actuator DR030
Pneumatic actuator
DR030
| Operating pressure | 1.2 bar – 6.0 bar |
|---|---|
| Maximum pressure | 8 bar |
| Torque at 6 bar | 35 Nm |
| Running time for 90° | 0.3 s |
| Air volume OPEN/CLOSE | 0.16/0.26 l |
| Compressed air | Compressed air for instruments, free of oil, water and |
dust
Air connection| G 1/8″
Operating temperature| –40 to 80 °C
Weight| 1.6 kg
DR030, Torque depending on operating pressure
| Operating pressure [bar] | 1.2 | 2.5 | 3 | 4 | 5 | 6 |
|---|---|---|---|---|---|---|
| Torque [Nm] | 8 | 15 | 18 | 24 | 29 | 35 |
Pneumatic actuator DR060
Pneumatic actuator
DR060
| Operating pressure | 1.2 bar – 6.0 bar |
|---|---|
| Maximum pressure | 8 bar |
| Torque at 6 bar | 70 Nm |
| Running time for 90° | 0.5 s |
| Air volume OPEN/CLOSE | 0.31/0.49 l |
| Compressed air | Compressed air for instruments, free of oil, water and |
dust
Air connection| G 1/8″
Operating temperature| –40 to 80 °C
Weight| 2.7 kg
DR060, Torque depending on operating pressure
| Operating pressure [bar] | 1.2 | 2.5 | 3 | 4 | 5 | 6 |
|---|---|---|---|---|---|---|
| Torque [Nm] | 14 | 30 | 36 | 47 | 58 | 70 |
Tube connections 2: Direction of rotation 1
4: Direction of rotation 2
For actuators without solenoid valve the tube connections 2 and 4 must be
allocated by others (Z60(EX), Z63(EX)).
Attachments Single acting
Application
- Explosion-proof single acting pneumatic actuators for opening and closing
- Opening and closing of Type JZ, JZ-LL, JZ-HL multileaf dampers
- For use in potentially explosive atmospheres (ATEX)
- For steel or stainless steel multileaf dampers with brass or stainless steel bearings
Variants
- Z72EX, Z73EX, Z74EX, Z75EX, Z76EX, Z77EX: Actuator SC060, SO060
Safety function
Z72EX, Z75EX
- NO: Pressure off to OPEN
- NC: Pressure off to CLOSE
Z73EX, Z74EX, Z76EX, Z77EX
- NO: Power off and pressure off to OPEN
- NC: Power off and pressure off to CLOSED
Parts and characteristics
Construction and materials comply with the EU directive and guidelines for use
in potentially explosive atmospheres (ATEX)
- Single acting pneumatic actuators
- Control input signal: 1-wire control of a solenoid valve
- Optional limit switch for capturing the end positions
- Safety function (pressure off)
Pneumatic actuator SC060, SO060
Pneumatic actuator
SC060
| Operating pressure | 6.0 bar |
|---|---|
| Maximum pressure | 6 bar |
| Torque at 6 bar | 30 Nm |
| Running time for 90° | 0.5 s |
| Air volume OPEN/CLOSE | 0.31/0.49 l |
| Compressed air | Compressed air for instruments, free of oil, water and |
dust
Air connection| G 1/8″
Operating temperature| –40 to 80 °C
Weight| 3.2 kg
Tube connections 2: Direction of rotation 1
4: Venting
For actuators without solenoid valve the tube connections 2 and 4 must be
allocated by others (Z72(EX), Z75(EX)).
Attachments Limit switch
Application
- Limit switch: Bartec limit switch
- Volt-free contacts for signalling or activating switch functions
Variants
- Z63EX, Z64EX, Z65EX, Z69EX, Z70EX, Z71EX, Z75EX, Z76EX, Z77EX: Limit switch
Parts and characteristics
- Two limit switches, screwed onto a console of the multileaf damper
- Actuated with a lever on the external linkage
Explosion-proof limit switch (Bartec)
Limit switch
| Type of contact | 1 changeover contacts |
|---|---|
| Max. switching voltage (AC) | 400 V AC |
| Max. switching current (AC) | 3 A (resistive load); 3 A at 250 V AC |
(inductive load)
Max. switching voltage (DC)| 250 V DC
Max. switching current (DC)| 0.4 A (resistive load); 0.03 A (inductive
load)
IEC protection class| II (protective insulation)
Protection level| IP 66
EC conformity| ATEX to 2014/34/EU, RoHS to 2011/65/EU
Weight| 0.2 kg
Limit switch, connecting cable core identification 1: Common contact
2: Normally closed contact
4: Normally open contact
Attachments Solenoid valves
Application
- Explosion-proof solenoid valves with connector
Variants
- Z61EX, Z64EX, Z67EX, Z70EX, Z73EX, Z76EX: Solenoid valve Type 6519 Namur 24 V Ex
- Z62EX, Z65EX, Z68EX, Z71EX, Z74EX, Z77EX: Solenoid valve Type 6519 Namur 230 V Ex
Safety function
Z61EX, Z62EX, Z64EX, Z65EX, Z67EX, Z68EX, Z70EX, Z71EX
- NO: Power off to OPEN
- NC: Power off to CLOSE
Z73EX, Z74EX, Z76EX, Z77EX
- NO: Power off and pressure off to OPEN
- NC: Power off and pressure off to CLOSED
Parts and characteristics
- Supply voltage 24 V DC or 230 V AC
- Control input signal: Supply voltage on/off
- Connector with connecting cable
- Namur interface for direct assembly on the pneumatic actuator
Explosion-proof solenoid valve 24 V EEx m
Explosion-proof solenoid valve 24 V DC
| Supply voltage | 24 V DC ± 10 % |
|---|---|
| Power rating | 3 W |
| Pressure range | 1.2 – 8.0 bar |
| Flow rate Q Nn | 900 l/min |
| Compressed air | Containing oil, oil-free, or nitrogen or instrument air |
| Air connection | G 1/8″ |
| IEC protection class | III (protective extra-low voltage) |
| Protection level | With IP 65 connector |
| EC conformity | EMC to 2014/30/EU, ATEX to 2014/34/EU |
| Operating temperature | –25 to 55 °C |
| Weight | 0.46 kg |
Explosion-proof solenoid valve 230 V EEx m
Explosion-proof solenoid valve 230 V AC
| Supply voltage | 230 V AC ± 10 % |
|---|---|
| Power rating | 3 W |
| Pressure range | 1.2 – 8.0 bar |
| Flow rate Q Nn | 900 l/min |
| Compressed air | Containing oil, oil-free, or nitrogen or instrument air |
| Air connection | G 1/8″ |
| IEC protection class | II (protective insulation) |
| Protection level | With IP 65 connector |
| EC conformity | EMC to 2014/30/EU, low voltage to 2014/35/EU, ATEX to |
2014/34/EU
Operating temperature| –25 to 55 °C
Weight| 0.46 kg
Terminal connections and pneumatic connections Electrical connections
- Ground, neutral
- Control voltage for direction of rotation 1
- Earth
Pneumatic connections
- Operating pressure, throttle valve
- Direction of rotation 1
- Flow reducer (noise reduction)
- Direction of rotation 2
- Flow reducer (noise reduction)
PD – EX
12/2023
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