ESDEC FlatFix Fusion The Versatile Click System For Flat Roofs Instruction Manual

: June 20, 2024
: ESDEC

Table of Contents

THE ADVANTAGES OF FLATFIX FUSION
COMPLETE AND FLEXIBLE INSTALLATION ON EVERY ROOF
Calculator
Warranty
CUSTOMER SUPPORT
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

ESDEC FlatFix Fusion The Versatile Click System For Flat Roofs

ESDEC FlatFix Fusion The Versatile Click System For Flat
Roofs

THE ADVANTAGES OF FLATFIX FUSION

FLEXIBLE AND EASY

Completely modular system
Flexible installation: Easy to build around obstacles
Aesthetic lightweight system
Single or dual setup
Suitable for residential and commercial projects
Strong and durable clamping force with metal insert in high and low base
For panels up to 1150mm wide and 2190mm long

RELIABLE

Aerodynamic design with rounded corners and smooth material finish
Robust system thanks to connectors parallel and perpendicular to the panels
Wind deflectors designed for maximum safety
Tested to international standards
20-year warranty

SAFETY FOR THE ROOF

For every type of roof
Roof support with movable connectors
Unique thermal decoupling prevents damage to roof material
Optimum point pressure due to distributed ballast
Integrated grounding and bonding in high and low base in accordance with IEC 60364 series
Cable exits and cable guides (optional) for safe cable management

EASY TO INSTALL

User-friendly click system
Optimizer ready cable clip for easy attachment and safe cable removal
Grounding clamp can easily be incorporated onto the end clamp
Optimizer clip can also be used for most micro inverters
For the most common solar panels (angle of inclination 13°)
Renewed end clamps for even more powerful and easier installation

COMPLETE AND FLEXIBLE INSTALLATION ON EVERY ROOF

Flat Fix Fusion is the modular and flexible mounting system for solar panels on small and medium-sized roofs. Its modular design enables a customized configuration to be created for every roof. Installers can, for example, easily build around obstacles – such as chimneys – with this system. Flat Fix Fusion can be set up either in dual or single configuration. Flat Fix Fusion is a 100% Dutch product that has proven itself for years. In 2021, the system received an update of a number of components, which not only makes installation even easier for the installer, but also further increases the safety of the roof and the PV system. It is now possible to install solar panels up to 1150mm wide and 2190mm long with Flat Fix Fusion.

Easy to install

Esdec was founded by professional installers, the interest of the installer always come first when designing our products. Simplicity and flexibility were therefore the starting points in the design of our Flat Fix Fusion system. Smart click connections enable the system to be assembled quickly. Handy features on the clamps and on the wind deflectors make installation even easier.

Safety for the roof

The different components are connected using fast-click connectors. The roof supports with movable connectors allow the system to move (expand and shrink) to prevent damages of the roof material. As a result, the thermal movements of the building are not transmitted to the PV system and vice versa. The 2021 upgrade includes a safe and aesthetic solution for cable management: cables are guided through the wind deflectors with a cable exit guide.

Reliability

The patented Flat Fix Fusion system has been extensively tested on fire safety, wind resistance and corrosion.
With even stronger and durable clamping force with a metal insert in the high and low base. Flat Fix Fusion is a highquality mounting solution. It complies with the strictest international standards and comes with a 20-year warranty.

ADVANTAGES FOR THE INSTALLER

Modular mounting solution with click connection
Flexible installation on any roof
Integrated grounding and equipotential bonding
Ease of installation with optimizer clip with integrated cable clip

ADVANTAGES FOR THE END USER

Roof-specific configuration
Safe and reliable
No damage of the roof material
20-year product warranty

Strong, lightweight system
The different components enable flexible row lengths.
This makes it possible to create a roof specific setup and, for example, to build around obstacles.
Easy maintenance
Flat Fix Fusion is made of strong, lightweight materials. With the high and low base, with a metal insert, the clamping force remains optimal after removal and reinstallation of panels.
Unique click connection
The revolutionary, unique click connection makes the Flat Fix Fusion a very quick and easyto-install mounting solution.
With thermal decoupling
The roof supports with movable connectors give the system space to expand thermally without damaging the roof material.
With integrated cable management
The cables and plugs of the solar panels can be safely and easily attached to the mounting solution.
With the cable exits in the wind deflectors and with the cable exit guides, cables can be stowed and guided in a safe way.

Flat Fix Fusion Portrait

Extension or carport?

Flat Fix Fusion is ideal for small roofs.
While in a landscape orientation you can only fit 3 panels on an extension of approximately 2.5 meters, with the portrait orientation you can fit as many as 5. Would you like to see whether your project can make use of this roof optimization? Check out our calculator and immediately download your packing slip and installation plan!

SYSTEM COMPONENTS

Flat Fix Fusion roof support
1007012
Flat Fix Fusion low base
1007022
Flat Fix Fusion high base
1007031
*Flat Fix Fusion wind deflector rear/****
1007201
Flat Fix Fusion wind deflector left**
1007224 with base profile 940mm
1007226 with base profile 1030mm or 1077mm
Flat Fix Fusion wind deflector right**
1007225 with base profile 940mm
1007227 with base profile 1030mm or 1077mm
**Flat Fix Fusion ballast container***
1007202
**Flat Fix Fusion stabilizer***
1007203
Flat Fix Fusion base profile 1007194
210mm 1007121 940mm 1007195
370mm 1007137 1030mm 1007196
550mm 1007155 1077mm
750mm 1007175

PORTRAIT

Flat Fix Fusion Low Base Portrait
1007027
Flat Fix Fusion High Base Portrait
1007037
Flat Fix Fusion Wind Deflector Rear Portrait Black
1007231
Flat Fix Fusion Wind Deflector Left Portrait Black
1007232
Flat Fix Fusion Wind Deflector Right Portrait Black
1007233
Flat Fix Fusion Ballast Container Portrait
1007230
Flat Fix Fusion Base Profile 1670mm
1007197

FASTENERS

*Esdec mounting screw/
6 x 55mm 1000655
6 x 70mm 1000670
6 x 12mm 1000612
Esdec screw
6,0 x 25mm (self tapping) 1008085
6.3 x 42 mm SW10/T30 (self drilling) 1003016

CLAMPS

Flat fix Fusion universal module clamp with bonding**
1003022
*Flat Fix end clamp 30-50mm/****
10043
10044 (black)

ACCESSORIES

Flat Fix Fusion grounding spring
1007502*
Flat Fix Fusion grounding clamp (6mm2)
1007505
Flat Fix Fusion TPO Mat
1007015
Flat Fix Fusion grounding bracket
1007503
Flat Fix Fusion roof support adapter
1007011

Flat Fix Fusion low base extension
1007022-WP

Flat Fix Fusion Cable exit guide
1005570

**Flat Fix Fusion MLPE Clip Light Weight up to 2kg*****
1007042

Calculator

In the Esdec calculator you can manage and calculate all your projects, for both pitched and flat roofs. Flat roofs: our user-friendly tool lets you perform technical calculations for roof heights of up to 20 metres.

Go to esdec.com/en/calculator