ESDEC FlatFix Fusion The Versatile Click System For Flat Roofs Instruction Manual

June 20, 2024
ESDEC

ESDEC FlatFix Fusion The Versatile Click System For Flat Roofs

ESDEC FlatFix Fusion The Versatile Click System For Flat
Roofs

THE ADVANTAGES OF FLATFIX FUSION

FLEXIBLE AND EASY

  • Completely modular system
  • Flexible installation: Easy to build around obstacles
  • Aesthetic lightweight system
  • Single or dual setup
  • Suitable for residential and commercial projects
  • Strong and durable clamping force with metal insert in high and low base
  • For panels up to 1150mm wide and 2190mm long
    Flexible And Easy

RELIABLE

  • Aerodynamic design with rounded corners and smooth material finish
  • Robust system thanks to connectors parallel and perpendicular to the panels
  • Wind deflectors designed for maximum safety
  • Tested to international standards
  • 20-year warranty
    Safety For The Roof

SAFETY FOR THE ROOF

  • For every type of roof
  • Roof support with movable connectors
  • Unique thermal decoupling prevents damage to roof material
  • Optimum point pressure due to distributed ballast
  • Integrated grounding and bonding in high and low base in accordance with IEC 60364 series
  • Cable exits and cable guides (optional) for safe cable management
    Safety For The Roof

EASY TO INSTALL

  • User-friendly click system
  • Optimizer ready cable clip for easy attachment and safe cable removal
  • Grounding clamp can easily be incorporated onto the end clamp
  • Optimizer clip can also be used for most micro inverters
  • For the most common solar panels (angle of inclination 13°)
  • Renewed end clamps for even more powerful and easier installation
    Easy To Install

COMPLETE AND FLEXIBLE INSTALLATION ON EVERY ROOF

Flat Fix Fusion is the modular and flexible mounting system for solar panels on small and medium-sized roofs. Its modular design enables a customized configuration to be created for every roof. Installers can, for example, easily build around obstacles – such as chimneys – with this system. Flat Fix Fusion can be set up either in dual or single configuration. Flat Fix Fusion is a 100% Dutch product that has proven itself for years. In 2021, the system received an update of a number of components, which not only makes installation even easier for the installer, but also further increases the safety of the roof and the PV system. It is now possible to install solar panels up to 1150mm wide and 2190mm long with Flat Fix Fusion.

Easy to install

Esdec was founded by professional installers, the interest of the installer always come first when designing our products. Simplicity and flexibility were therefore the starting points in the design of our Flat Fix Fusion system. Smart click connections enable the system to be assembled quickly. Handy features on the clamps and on the wind deflectors make installation even easier.

Safety for the roof

The different components are connected using fast-click connectors. The roof supports with movable connectors allow the system to move (expand and shrink) to prevent damages of the roof material. As a result, the thermal movements of the building are not transmitted to the PV system and vice versa. The 2021 upgrade includes a safe and aesthetic solution for cable management: cables are guided through the wind deflectors with a cable exit guide.

Reliability

The patented Flat Fix Fusion system has been extensively tested on fire safety, wind resistance and corrosion.
With even stronger and durable clamping force with a metal insert in the high and low base. Flat Fix Fusion is a highquality mounting solution. It complies with the strictest international standards and comes with a 20-year warranty.

ADVANTAGES FOR THE INSTALLER

  • Modular mounting solution with click connection
  • Flexible installation on any roof
  • Integrated grounding and equipotential bonding
  • Ease of installation with optimizer clip with integrated cable clip

ADVANTAGES FOR THE END USER

  • Roof-specific configuration
  • Safe and reliable
  • No damage of the roof material
  • 20-year product warranty
  1. Strong, lightweight system
    The different components enable flexible row lengths.
    This makes it possible to create a roof specific setup and, for example, to build around obstacles.

  2. Easy maintenance
    Flat Fix Fusion is made of strong, lightweight materials. With the high and low base, with a metal insert, the clamping force remains optimal after removal and reinstallation of panels.

  3. Unique click connection
    The revolutionary, unique click connection makes the Flat Fix Fusion a very quick and easyto-install mounting solution.

  4. With thermal decoupling
    The roof supports with movable connectors give the system space to expand thermally without damaging the roof material.

  5. With integrated cable management
    The cables and plugs of the solar panels can be safely and easily attached to the mounting solution.
    With the cable exits in the wind deflectors and with the cable exit guides, cables can be stowed and guided in a safe way.
    Complete And Flexible Installation On Every Roof

Flat Fix Fusion Portrait

Extension or carport?

Flat Fix Fusion is ideal for small roofs.
While in a landscape orientation you can only fit 3 panels on an extension of approximately 2.5 meters, with the portrait orientation you can fit as many as 5. Would you like to see whether your project can make use of this roof optimization? Check out our calculator and immediately download your packing slip and installation plan!

SYSTEM COMPONENTS

  • Flat Fix Fusion roof support
    1007012
    System Components

  • Flat Fix Fusion low base
    1007022

  • Flat Fix Fusion high base
    1007031
    System Components

  • *Flat Fix Fusion wind deflector rear/****
    1007201

  • Flat Fix Fusion wind deflector left**
    1007224 with base profile 940mm
    1007226 with base profile 1030mm or 1077mm

  • Flat Fix Fusion wind deflector right**
    1007225 with base profile 940mm
    1007227 with base profile 1030mm or 1077mm

  • **Flat Fix Fusion ballast container***
    1007202

  • **Flat Fix Fusion stabilizer***
    1007203

  • Flat Fix Fusion base profile 1007194
    210mm 1007121 940mm 1007195
    370mm 1007137 1030mm 1007196
    550mm 1007155 1077mm
    750mm 1007175

PORTRAIT

  • Flat Fix Fusion Low Base Portrait
    1007027

  • Flat Fix Fusion High Base Portrait
    1007037

  • Flat Fix Fusion Wind Deflector Rear Portrait Black
    1007231

  • Flat Fix Fusion Wind Deflector Left Portrait Black
    1007232

  • Flat Fix Fusion Wind Deflector Right Portrait Black
    1007233

  • Flat Fix Fusion Ballast Container Portrait
    1007230

  • Flat Fix Fusion Base Profile 1670mm
    1007197

FASTENERS

  • *Esdec mounting screw/
    6 x 55mm
    1000655
    6 x 70mm 1000670
    6 x 12mm 1000612

  • Esdec screw
    6,0 x 25mm (self tapping) 1008085
    6.3 x 42 mm SW10/T30 (self drilling) 1003016

CLAMPS

  • Flat fix Fusion universal module clamp with bonding**
    1003022

  • *Flat Fix end clamp 30-50mm/****
    10043
    10044
    (black)

ACCESSORIES

  • Flat Fix Fusion grounding spring
    1007502*

  • Flat Fix Fusion grounding clamp (6mm2)
    1007505

  • Flat Fix Fusion TPO Mat
    1007015

  • Flat Fix Fusion grounding bracket
    1007503

  • Flat Fix Fusion roof support adapter
    1007011

Flat Fix Fusion low base extension
1007022-WP

Flat Fix Fusion Cable exit guide
1005570

**Flat Fix Fusion MLPE Clip Light Weight up to 2kg*****
1007042

Calculator

In the Esdec calculator you can manage and calculate all your projects, for both pitched and flat roofs. Flat roofs: our user-friendly tool lets you perform technical calculations for roof heights of up to 20 metres.

Go to esdec.com/en/calculator

Warranty

  • Use of premium materials
  • Thoroughly tested
  • 20-year product warranty

CUSTOMER SUPPORT

Esdec
Londenstraat 16
7418 EE Deventer
Nederland
31 850 702 000
info@esdec.com

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

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