Syvecs LTD S7 Plus Stand Alone ECU Syvecs Powertrain Control User Manual

June 13, 2024
Syvecs LTD

V1.2
VAG MQB Kit

LTD S7 Plus Stand Alone ECU Syvecs Powertrain Control

This document is intended for use by a technical audience and describes a number of procedures that are potentially hazardous. Installations should be carried out by competent persons only.
Syvecs and the author accept no liability for any damage caused by the incorrect installation or configuration of the equipment.
Please Note that due to frequent firmware changes certain windows might not be the same as the manual illustrates.
If so please contact the Syvecs Tech Team for Assistance.
Support@Syvecs.com

Contents:
The kit comes with the following:
1 x Syvecs S7Plus
1 x GDI12 Driver
1 x MQB Wiring Adaptor

Installation

  1. Remove the Negative Terminal from the battery on the Vehicle
  2. Remove the OEM Engine control modules found in the engine bay next to the battery
  3. Remove the OEM Ecu Holder which is held in place with 2xM6 nuts
  4. Replace with the Syvecs kit

MQB Specific Software Options

Due to the number of Cars that the MQB Engine is fitted to, an ECU Coding setup needs adjusting in Scal to suit the model of your VAG Group Car.
This is found at the bottom under I/O Configuration  Car Coding4 Values
Golf R7 DSG – 0
Golf GTI DSG ‐ 1
Seat Leon Cupra DSG – 2
Golf R7 Manual – 3
Golf GTI Manual – 4
Seat Leon Cupra Manual ‐ 5
Audi S3 DSG – 6
Audi TT – 7
Golf R7 DSG Other Regions – 8
DSG TCM Logging
The Syvecs kit allows logging of the Clutch pressures from the DSG Gearbox. To enable this Set Car Code1 = 1
IMPORTANT  – WHEN DOING GEAR RELEARNS OR COMMUNICATIONS WITH THE DSG ECU VIA VAGCOM SET THIS CARCODE1 = 0
Injector Size is set in Fuel Consumption – Injector Consumption Scaling for Torque Control
Injector Size / 60 = ml/s value
OEM DI Injectors are set in the Base map @ 16ml/s

MQB Kit FAQ and Help

Q) Do you control the OEM Intake Flaps

A) Yes, This is set in Output Functions – Fan7 (Intake Flap), Its controlled Based on RPM vs Manifold Pressure IntakeFlapP_U01 is Position sensor 100% is Closed, 0% is Open

Q) Do you control the Exhaust Cam Lift Solenoids

A) Yes, This is adjustable in Output Function – Variable Cam Control

Q) How is the Piston Cooling Oil Valves controlled?

A) This is found in Output Functions – Fan4 (Oil Cooling), Its controlled Based on Load

Q) How is the Electronic Blow of Valve controlled

A) This is found in Output Functions – Fan5 (Turbo Recirc) , Its controlled via Throttle Angle, Manifold Presure and RPM

Q) Does the Different Drive Modes from the Car comes into Scal

A) DriveMode Comes in on Slave AN22 - Comfort = 10%, Normal = 20%, Race = 30%, TC Off = 50%

Q) How is the Electric Wastegate controlled on the OEM Golf 7 Turbo

A) Boost control is on Supercharger Bypass Strategy, (SBV = 0 is WG Shut, SBV = 100 is WG Open) . If changing to External WG need to change to Custom Can - Transmit content Frame 2 Slot 2 to WGTarget1

Q) How is the Electric Thermostat Controlled

A) This is Controlable in Output Function – Fan8 (Coolant Flow Control ) - Coolant Thermostat Position (CTP) at 0% means Thermostat is Open Fully, 100% means Closed Fully

Q) Can I install different in tank pump?

A) Yes, the Syvecs communicates with the OEM Fuel Pump Ecu to allow PWM Control of the Pump so it can be adjusted to suit your new pump. This is found in Output Function – Fuel Pump - Fuel Pump PWM 1 Control

Q) What of the original features will no longer work?

A) All original features will function properly

Q) Can we use the OBD port still to Log, Read Codes and Clear them on other ecus on the car like ABS?

A) Yes via the Use on VagCom

Q) How do I adjust the Port Injector Sizing

First set the Secondary Injector Opening times in RunMode Fueling – Corrections After you need to set the Secondary multipler difference between the DI and Port under Run mode fueling – Correction – Secondary Multipler OEM DI Injectors flow around 650cc.. So do 650 / (Port Injectors cc) to give a good starting point on Secondary multiplier Ensure that the Secondary Injection Opening Time values are correct from your manufacture. After Start the engine up and monitor the Lambda1 Value and FuelMltCll1 Value. Now go to Injector Split1 and increase the values up to 50% in the area and around that the tracer is showing the engine is current at. As the Ports start to blend in and you have the Split at 50% you need to be monitoring the Lambda1 and FuelmltCll1. If the values are different compared to before when split was at 0% then adjust the Secondary multiplier live until they are the same with the split present.. Once that is good, set the Split back to 0%, When the OEM DI Injectors now reach their limit the Syvecs ecu will automatically bring the ports in to maintain the desired fuel requirements, If you wish to bring the port injectors in sooner then set the split table as required.

Email  Support@syvecs.co.uk  for a base map to suit your setup.

A| DESCRIPTION| CONNECTOR A|
---|---|---|---
| PART NUMBER| 4-1437290-0|
NOTES:| 34 Way – Key1|
Syvecs Description| Syvecs Pinout| Function|
PWR CTR OUT| A1| MAIN RELAY OUTPUT|
H-Bridge1 / SlaveOut1| A2| H-Bridge1| DBW +
H-Bridge2 / SlaveOut2| A3| H-Bridge2| DBW –
H-Bridge3 / SlaveOut3| A4| H-Bridge3| Boost Press Positioner + (V465)
H-Bridge4 / SlaveOut4| A5| H-Bridge4| Boost Press Positioner – (V465)
H-Bridge5 / SlaveOut5| A6| H-Bridge5| Turbo Recirc
H-Bridge6 / SlaveOut6| A7| H-Bridge6| Starter Relay
H-Bridge7 / SlaveOut7| A8| H-Bridge7| Coolant Flow Control + (N493)
H-Bridge8 / SlaveOut8| A9| H-Bridge8| Coolant Flow Control – (N493)
FUEL1| A10| INJECTOR or PWM OUTPUT| Primary Injector 1
FUEL2| A11| INJECTOR or PWM OUTPUT| Primary Injector 2
FUEL3| A12| INJECTOR or PWM OUTPUT| Primary Injector 3
FUEL4| A13| INJECTOR or PWM OUTPUT| Primary Injector 4
FUEL5| A14| INJECTOR or PWM OUTPUT| Port Injector 1 (N532)
FUEL6| A15| INJECTOR or PWM OUTPUT| Port Injector 2 (N533)
FUEL7| A16| INJECTOR or PWM OUTPUT| Port Injector 3 (N534)
FUEL8| A17| INJECTOR or PWM OUTPUT| Port Injector 4 (N535)
PWM1 / FUEL9| A18| PWM OUTPUT| Cooling Oil Valve
PWM2 /
FUEL10| A19| PWM OUTPUT| Intake Manifold Flap (N316)
PWM3 / FUEL11| A20| PWM OUTPUT| Fuel Pump PWM
PWM4 /
FUEL12| A21| PWM OUTPUT| Cooling Fan PWM
PWM5 / FUEL13| A22| PWM OUTPUT| Exhaust Cam A
PWM6 /
FUEL14| A23| PWM OUTPUT| Exhaust Cam B – Power Cam
PWM7 / FUEL15| A24| PWM OUTPUT| VVT1 Int (N205)
PWM8 /
FUEL16| A25| PWM OUTPUT| VVT1 Ex (N316)
IGN1| A26| CYL 1 IGNITION OUTPUT| IGN1 (N70)
IGN2| A27| CYL 2 IGNITION OUTPUT| IGN2 (N127)
IGN3| A28| CYL 3 IGNITION OUTPUT| IGN3 (N291)
IGN4| A29| CYL 4 IGNITION OUTPUT| IGN4 (N292)
IGN5| A30| CYL 5 IGNITION OUTPUT| Di Pump Signal to Di12
IGN6| A31| CYL 6 IGNITION OUTPUT| Tacho Sync
PWRGND| A32| POWER GROUND| PwrGnd
PWRGND| A33| POWER GROUND| PwrGNd
PWRGND| A34| POWER GROUND| PwrGNd
B| DESCRIPTION| CONNECTOR B|
| PART NUMBER| 3-1437290-7|
NOTES:| 26 Way – Key1|
PWRGND| B1| POWER GROUND| PWRGROUND
CAN2L| B2| |
CAN2H| B3| |
KNOCK| B4| KNOCK| Knock +
KNOCK 2| B5| KNOCK 2|
PVBAT| B6| CONSTANT 12V|
IVBAT| B7| 12v| 12v (87a) (SB3) (J271)
LAM1A| B8| Lamv / LamD1+/ LamLun1| Pin6 on LSU4.9 Connector 5 wire sensor
LAM1B| B9| Lami / LamD1- /LamIP1| Pin1 on LSU4.9 Connector
LAM1C| B10| LamLIA1| Pin5 on LSU4.9 Connector
LAM1D| B11| LamGND / LamLVM1| Pin2 on LSU4.9 Connector
LAM1HEATER| B12| LAMBDA HEATER| Pin3 on LSU4.9 Connector
IVBAT| B13| 12V|
LAM2A| B14| Lamv / LamD1+/ LamLun1|
LAM2B| B15| Lami / LamD1- /LamIP1|
LAM2C| B16| LamLIA1|
LAM2D| B17| LamGND / LamLVM1|
LAM2HEATER| B18| Slave Out 10| Evap Solenoid
IVBAT| B19| 12V|
KLINE| B20| Kline|
RS232RX| B21| RS232RX|
RS232TX| B22| RS232TX|
LANRX-| B23| Cat5 Pin2|
LANRX+| B24| Cat5 Pin1|
LANTX-| B25| Cat5 Pin6|
LANTX+| B26| Cat5 Pin3|
C| DESCRIPTION| CONNECTOR C|
| PART NUMBER| 4-1437290-1|
NOTES:| 34 Way – Key2|
KNOCKGND| C1| KNOCKGND| Knock –
ANGND| C2| SENSOR GND|
ANGND| C3| SENSOR GND|
ANGND| C4| SENSOR GND|
5V OUT| C5| 5V OUT|
5V OUT| C6| 5V OUT|
5V OUT| C7| 5V OUT|
CAN L| C8| Can Low| Powertrain Can
CAN H| C9| Can High| Powertrain Can
AN01| C10| BI-POLAR INPUTS| Di Pressure
AN02| C11| BI-POLAR INPUTS| Map Sensor
AN03| C12| BI-POLAR INPUTS| Charge Pressure (G31) 4 wire?
AN04| C13| BI-POLAR INPUTS| Fuel Pressure Low Side
AN05| C14| UNI-POLAR INPUTS| VVT1In Pos
AN06| C15| UNI-POLAR INPUTS| VVT1Ex Pos
AN07| C16| UNI-POLAR INPUTS| Crank Sensor
AN08| C17| UNI-POLAR INPUTS| Brake Lt Sw
AN09| C18| VOLT-INPUTS| TPS1A
AN10| C19| VOLT-INPUTS| TPS1B
AN11| C20| VOLT-INPUTS| PPSA
AN12| C21| VOLT-INPUTS| PPSB
AN13| C22| RESISTIVE INPUTS| Coolant Temp (G62)
AN14| C23| RESISTIVE INPUTS| Intake Air Temp
AN15| C24| RESISTIVE INPUTS|
AN16| C25| RESISTIVE INPUTS| Oil Pressure Sw 2bar
EGT1-| C26| EGT1 –|
EGT1+| C27| EGT1 +|
PWR CTR IN| C28| MAIN RELAY INPUT SW| Key On sig (15)
AN S1 / Slave An01| C29| UNI-POLAR INPUTS| Oil Level / Temp
AN S2 / Slave An02| C30| UNI-POLAR INPUTS| Clutch Switch
AN S3 / Slave An03| C31| UNI-POLAR INPUTS| Cooling Termostat Position (N493)
AN S4 / Slave An04| C32| UNI-POLAR INPUTS| Wastegate Pos Sen (G581)
AN S5 / Slave An05| C33| UNI-POLAR INPUTS| Intake Pos Flap
AN S6 / Slave An06| C34| UNI-POLAR INPUTS| Starter Signal
| |
Pin| Name| LENGTH Metre| Notes
1| LS1| 0.5| Injector 1 –
2| LS2| 0.5|
3| LS3| 0.5|
4| LS4| 0.5|
5| LS5| 0.5|
6| LS6| 0.5| Injector 4 –
7| LS12| 0.5|
8| LS11| 0.5| Injector 2 –
9| LS10| 0.5| DI Pump Low Signal
10| LS9| 0.5|
11| LS8| 0.5|
12| LS7| 0.5| Injector 3 –
13| Input 1| 0.5| Injector 1 Signal
14| Input 2| 0.5|
15| Input 3| 0.5|
16| Input 4| 0.5|
17| Input 5| 0.5|
18| KLINE| 0.5|
19| Input 11| 0.5| Injector 2 Signal
20| Input 10| 0.5| DI Pump Signal
21| Input 9| 0.5|
22| Input 8| 0.5|
23| Input 7| 0.5| Injector 3 Signal
24| VBAT1| 0.5| 12V
25| HS1,2| 0.5| Injector 1 +
26| PWRGND| 0.5| GROUND
27| HS3,4| 0.5|
28| HS5,6| 0.5| Injector 4 +
29| Input 6| 0.5| Injector 4 Signal
30| Input 12| 0.5|
31| HS11,12| 0.5| Injector 2 +
32| HS9,10| 0.5| DI Pump High Side
33| PWRGND| 0.5| GROUND
34| HS7,8| 0.5| Injector 3+
35| VBAT2| 0.5| 12V

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