Bard WALL MOUNTED PACKAGE AIR CONDITIONER User Manual

Bard WALL MOUNTED PACKAGE AIR CONDITIONER User Manual

General Notes

• Revised and/or additional pages may be issued from time to time.
• A complete and current manual consists of pages shown in the following contents section.

Important

Contact the installing and/or local Bard distributor for all parts requirements. Make sure you have the complete model and serial number available from the unit rating plates.

CABINET COMPONENTS

This drawing is referenced in Tables on Pages 3 and 4

 |  | W42A1-A, B, E

| W42A1-C, F| W42A1DA, B| W42A1DC| W48A1-A, B, E| W48A1-C, F| 48A1DA, B| W48A1DC
---|---|---|---|---|---|---|---|---|---
1

1

| S127X214 S127X369 3| Lower Base Lower Base| X X| X X| X X| X X| X X| X X| X X| X X
2

2

2

| S500-262-* 1 S500-464 S500X518 3| Left Side Left Side Left Side| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
3

3

3

| S500-261-* 1 S500-463 S500-517 3| Right Side Right Side Right Side| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
4

4

4

| S508-098 S508-191 S508-221 3| Back Back Back| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
5

5

5

| S506-142-* 1 S506-251 S506-274 3| Top Top Top| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
6

6

6

| S515-144-* 1 S514-142 S514-162 3| Upper Front Upper Front Upper Front| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
7

7

7

7

| S553-383-* 1

S553-408-* 1 S552-456 S553-449 3

| Vent      Option     Door Vent Option Door with ERV Vent      Option Door Vent Option Door| X X X X| X X X X| X X X X| X X X X| X X X X| X X X X| X X X X| X X X X
8

8

8

| 118-048-* 1

118-064

118-072 3

| Condenser Grille Condenser Grille Condenser Grille| XX X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
9

9

9

| 118-057-* 1

118-063

118-073 3

| Side Grille Side Grille Side Grille| 2

2

2

| 2

2

2

| 2

2

2

| 2

2

2

| 2

2

2

| 2

2

2

| 2

2

2

| 2

2

2

10| S521X258| Condenser Partition| X| X| X| X| X| X| X| X
11| S123-102| Drain Pan| X| X| X| X| X| X| X| X
12| 121X216| Blower Partition| X| X| X| X| X| X| X| X
13| Control Panel Assembly| See Control Panel Assembly Drawing and Parts List| X| X| X| X| X| X| X| X
14

14

| S132-114 S132-171| Control Panel Cover (Inner) Control Panel Cover (Inner)| X|

X

| X|

X

| X|

X

| X|

X

15

15

15

| S533-113-* 1 S533-185 S533-195 3| Control Panel Cover (Outer) Control Panel Cover (Outer) Control Panel Cover (Outer)| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
16

16

16

| S153-218-* 1 S153-387 S153-405 3| Disconnect Access Door Disconnect Access Door Disconnect Access Door| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
17

17

| 125-024

125-058 3

| Fan Shroud Fan Shroud| X X| X X| X X| X X| X X| X X| X X| X X
18| 113-140| Bottom Mounting Bracket| X| X| X| X| X| X| X| X
19| 137-209| Fill| X| X| X| X| X| X| X| X
20| BFAD-5| Fresh Air Damper Assembly| X| X| X| X| X| X| X| X
22| 131X099| Filter Tray| X| X| X| X| X| X| X| X
23| 105X877| Left Side Support| X| X| X| X| X| X| X| X
24| 147-046| Left Evaporator Support| X| X| X| X| X| X| X| X
25| 135-128| Raceway| X| X| X| X| X| X| X| X
26| S111X034| Outlet Air Frame Assembly| X| X| X| X| X| X| X| X
27| 105X878| Right Side Support| X| X| X| X| X| X| X| X
28

28

28

| S143-042-* 1 S143-105 S143-125 3| Right Side Cover Plate (Outer) Right Side Cover Plate (Outer) Right Side Cover Plate (Outer)| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
29| 135-129| Heat Shield| X| X| X| X| X| X| X| X
30

30

| 113-150-* 1

113-359 3

| Top Rain Flashing Top Rain Flashing| X X| X X| X X| X X| X X| X X| X X| X X
31| S536-258| Cond. Partition Block Off Plate| X| X| X| X| X| X| X| X
32

32

32

| S553-384-* 1 S552-457 S553-450 3| Filter Door Assembly Filter Door Assembly Filter Door Assembly| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X

FUNCTIONAL COMPONENTS

EX terior cabinet parts are manufactured with various paint color options. To insure that you receive the proper paint color, you must include the complete model and serial number of the unit for which cabinet parts are being ordered.

• Note: Exterior cabinet parts are manufactured from aluminum Code “A”
• Note: Exterior cabinet parts are manufactured from stainless steel Code “S”
  This Table is references drawing on Page 2

This Exploded View references Tables on Page 6 and 7

1

1

1

| 8000-318

8000-319

8000-320

| Compressor Compressor Compressor| X| ****

X

| ****

X

| ****

X

| X| ****

X

| ****

X

---|---|---|---|---|---|---|---|---|---
2

2

| S900-183 S900-184| Blower Assembly Blower Assembly| X| X| ****

X

| X| X| X| ****

X

3| 8200-004| Fan Motor Mount| X| X| X| X| X| X| X
4| 5151-027| Fan Blade| X| X| X| X| X| X| X
5

5

| 8105-030

8105-039

| Condenser Motor Condenser Motor| ****

X

| ****

X

| X| ****

X

| ****

X

| ****

X

| X
6| 5051-151BX| Condenser Coil| X| X| X| X| X| X| X
7

7

| 5651-0178

800-0367

| Expansion Valve Assembly Distributor Assembly| ****

X

| ****

X

| ****

X

| ****

X

| X| X| X
8

8

| 917-0077BX

5060-113BX

| Evaporator Coil Evaporator Coil| ****

X

| ****

X

| ****

X

| ****

X

| X| X| X
9

9

9

| 7004-016

7003-030

7004-027

| Air Filter 1″ Throw-Away Air Filter 1″ Washable Air Filter 2″ Pleated| X X X| X X X| X X X| X X X| X X X| X X X| X X X
10| 1171-022| 1/4 Turn Fastener| X| X| X| X| X| X| X
11| 1171-024| 1/4 Turn Retainer| X| X| X| X| X| X| X
12| 1171-023| 1/4 Receptacle| X| X| X| X| X| X| X
13

13

| 1804-0385

1804-0386

| High Pressure Switch (Flare) Low Pressure Switch (Flare)| X X| X X| X X| X X| X X| X X| X X
NS| 5201-002| Filter Drier| X| X| X| X| X| X| X
NS NS| 5650-042

5650-046

| Rev. Valve Solenoid, Red Casing (Ranco) Rev. Valve Solenoid, Black Casing (San Hua)|  |  |  |  | X X| X X| X X
NS| 5650-045| Three-Way Valve with 24V Solenoid Coil|  |  |  |  | X| X| X
NS| 800-0271| Drain Back Capillary|  |  |  |  | X| X| X
NS| CMA-28| Low Ambient Control (Flare) 1| X| X| X| X|  |  |

NS – Not Shown

1. Optional on these models
   This Table references Exploded View on Page 5

1

1

1

1

1

1

| 8000-324

8000-325

8000-344

8000-345

8000-343

8000-326

| Compressor Compressor Compressor Compressor Compressor Compressor|

X

|

X

|

X

|

X

|

X

|

X

|

X

| X|

X

|  |

X

| X|

X

|

X

---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---
2

2

2

2

| S900-183 S900-184 S900-185 S900-186| Blower Assembly Blower Assembly Blower Assembly Blower Assembly| X| X|

X

| X| X| X|

X

|

X

|

X

|

X

|

X

|

X

|

X

|

X

3| 8200-004| Fan Motor Mount| X| X| X| X| X| X| X| X| X| X| X| X| X| X
4| 5151-027| Fan Blade| X| X| X| X| X| X| X| X| X| X| X| X| X| X
5

5

| 8105-030

8105-039

| Condenser Motor Condenser Motor|

X

|

X

| X|

X

|

X

|

X

| X|

X

|

X

|

X

| X|

X

|

X

| X
6

6

| 5051-151BX

5051-083BX

| Condenser Coil Condenser Coil| X| X| X| X| X| X| X|

X

|

X

|

X

|

X

|

X

|

X

|

X

7

7

7

7

| 800-0369

800-0370

905-0400

905-0401

| Distributor Assembly Distributor Assembly Expansion Valve Assembly Expansion Valve Assembly| X| X| X| X|

X

|

X

|

X

|

X

|

X

|

X

|

X

|

X

|

X

|

X

8

8

8

8

| 5060-070BX

5060-082BX

917-0042BX

917-0044BX

| Evaporator Coil Evaporator Coil Evaporator Coil Evaporator Coil| X| X| X| X|

X

|

X

|

X

|

X

|

X

|

X

|

X

|

X

|

X

|

X

9

9

9

| 7004-016

7003-030

7004-027

| Air Filter 1″ Throw-Away Air Filter 1″ Washable Air Filter 2″ Pleated| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X| X X X
10| 1171-022| 1/4 Turn Fastener| X| X| X| X| X| X| X| X| X| X| X| X| X| X
11| 1171-024| 1/4 Turn Retainer| X| X| X| X| X| X| X| X| X| X| X| X| X| X
12| 1171-023| 1/4 Receptacle| X| X| X| X| X| X| X|  |  |  |  |  |  |
13

13

| 1804-0385

1804-0386

| High Pressure Switch (Flare) Low Pressure Switch (Flare| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X| X X
NS| 5201-002| Filter Drier| X| X| X| X| X| X| X| X| X| X| X| X| X| X
NS NS| 5650-042

5650-046

| Rev. Valve Solenoid, Red Casing (Ranco)

Rev. Valve Solenoid, Black Casing (San Hua)

|  |  |  |  | X X| X X| X X|  |  |  |  | X X| X X| X X
NS| 5650-045| Three-Way Valve with 24V Solenoid Coil|  |  |  |  | X| X| X|  | |  |  | X| X| X
NS| 800-0272| Drain Back Capillary|  |  |  |  | X| X| X|  |  |  |  | X| X| X
NS| CMA-28| Low Ambient Control (Flare) 1| X| X| X| X|  |  |  | X| X| X| X|  | |

CONTROL PANEL

This drawing is referenced in Tables on Pages 9 and 10

3

3

| 8201-009

8201-032

| Blower Control Relay Blower Control Relay| X| X|

X

| X| X| X| X|

X

| X| X
4

4

| 8407-034

8407-042

| Transformer Transformer| X| X|

X

| X| X| X| X|

X

| X| X
5

5

| 8401-002

8401-025

| Compressor Contactor Compressor Contactor|

X

| X| X| X| X|

X

| X| X| X| X
6| 8552-005| Outdoor Motor Capacitor|  | X|  | X| X|  | X|  | X| X
6| 8552-026| Outdoor Motor Capacitor|  |  | X|  |  |  |  | X|  |
6| 8552-079| Compressor Capacitor| X|  |  |  |  |  |  |  |  |
6| 8552-089| Compressor Capacitor|  |  |  |  |  | X|  |  |  |
7| 135-130| Wire Shield| X| X| X| X| X| X| X| X| X| X
8| 8611-006| Ground Terminal| X| X| X| X| X| X| X| X| X| X
9| 3000-1017| 6 Pin Connector| X| X| X| X| X| X| X| X| X| X
10| 8201-085| Phase Monitor|  | X| X| X| X|  | X| X| X| X
11| 8201-062| Alarm Relay 1| X| X| X| X| X| X| X| X| X| X
12| 8551-004| Start Device| X|  |  |  |  | X|  |  |  |
13| 8201-088| Compressor Control Module| X| X| X| X| X| X| X| X| X| X
14| 117X139| Low Voltage Box| X| X| X| X| X| X| X| X| X| X
15| 117X143| Control Panel| X| X| X| X| X| X| X| X| X| X
16| 8607-017| Terminal Block 1| X| X| X| X| X| X| X| X| X| X
NS| 8615-040| Circuit Breaker 50A 2 Pole| X|  |  |  |  | X|  |  |  |
NS NS| 8615-042

8615-067

| Circuit Breaker 35A 3 Pole

Toggle Disconnect

|  | X|

X

| X|

X

|  | X|

X

| X|

X

NS| 4095-144| Wiring Diagram| X|  |  |  |  | X|  |  |  |
NS| 4095-242| Wiring Diagram|  | X|  |  |  |  | X|  |  |
NS| 4095-343| Wiring Diagram|  |  | X|  |  |  |  | X|  |
NS| 4095-243| Wiring Diagram|  |  |  | X|  |  |  |  | X|
NS| 4095-632| Wiring Diagram|  |  |  |  | X|  |  |  |  | X

1. Optional on these models.
2. Circuit breakers listed are for units without electric heat “0Z” models. Hot gas bypass models not available without electric heat. See Heater Replacement Parts Manual for units with electric heat.
   This Table is references drawing on Page 8

3

3

| 8201-009

8201-032

| Blower Control Relay Blower Control Relay| X| X| ****

X

| X| X
4

4

| 8407-034

8407-042

| Transformer Transformer| X| X| ****

X

| X| X
5

5

| 8401-002

8401-025

| Compressor Contactor Compressor Contactor| ****

X

| X| X| X| X
6| 8552-058| Compressor Capacitor| X|  |  |  |
6| 8552-004| Outdoor Motor Capacitor|  | X|  |  |
6| 8552-026| Outdoor Motor Capacitor|  |  | X|  |
6| 8552-005| Outdoor Motor Capacitor|  |  |  | X| X
7| 135-130| Wire Shield| X| X| X| X| X
8| 8611-006| Ground Terminal| X| X| X| X| X
9| 3000-1017| 6 Pin Connector| X| X| X| X| X
10| 8201-085| Phase Monitor|  | X| X| X| X
11| 8201-062| Alarm Relay 1| X| X| X| X| X
12| 8551-004| Start Device (PTCR) 1| X|  |  |  |
13| 8201-088| Compressor Control Module| X| X| X| X| X
14| 117X139| Low Voltage Box| X| X| X| X| X
15| 117X143| Control Panel| X| X| X| X| X
16| 8607-017| Terminal Block 1| X| X| X| X| X
NS NS| 8615-041

8615-043

| Circuit Breaker 60A 2 Pole

Circuit Breaker 40A 3 Pole

| X| ****

X

|  | ****

X

|
NS| 8615-067| Toggle Disconnect|  |  | X|  | X
NS| 4095-144| Wiring Diagram| X|  |  |  |
NS| 4095-242| Wiring Diagram|  | X|  |  |
NS| 4095-343| Wiring Diagram|  |  | X|  |
NS| 4095-243| Wiring Diagram|  |  |  | X|
NS| 4095-632| Wiring Diagram|  |  |  |  | X

Circuit breakers listed are for units without electric heat “0Z” models. Hot gas bypass models not available without electric heat. See Heater Replacement Parts Manual for units with electric heat.

This Table is references drawing on Page 8

2

2

2

| 8607-013

8607-014

8607-015

| Terminal Block 2 Pole Terminal Block 3 Pole Phenolic Insulator| X|

X

|

X X

| X|

X

|

X X

| X|

X

|

X X

3

3

| 8201-009

8201-032

| Blower Control Relay Blower Control Relay| X| X|

X

| X| X|

X

| X| X|

X

4

4

| 8407-035

8407-042

| Transformer Transformer| X| X|

X

| X| X|

X

| X| X|

X

5

5

| 8401-002

8401-025

| Compressor Contactor Compressor Contactor|

X

| X| X|

X

| X| X|

X

| X| X
6

6

6

6

6

6

| 8552-079

8552-005

8552-026

8552-089

8552-058

8552-004

| Compressor Capacitor 45/10 MFD-370V Outdoor Motor Capacitor 10 MFD-370V Outdoor Motor Capacitor 15 MFD-370V Compressor Capacitor 70/10 MFD-370V Compressor Capacitor 80/10 MFD-440V Outdoor Motor Capacitor 7.5 MFD-370V| X|

X

|

X

|

X

|

X

|

X

|

X

|

X

|

X

7| 135-130| Wire Shield| X| X| X| X| X| X| X| X| X
8| 8611-006| Ground Terminal| X| X| X| X| X| X| X| X| X
9| 3000-1017| 6 Pin Connector| X| X| X| X| X| X| X| X| X
10| 8201-062| Relay| X| X| X| X| X| X| X| X| X
11| 8201-113| Logic Board| X| X| X| X| X| X| X| X| X
14| 117X139| Low Voltage Box| X| X| X| X| X| X| X| X| X
15| 117X143| Control Panel| X| X| X| X| X| X| X| X| X
16| 8607-017| Terminal Block (Optional)| X| X| X| X| X| X| X| X| X
17| 8201-088| Compressor Control Module| X| X| X| X| X| X| X| X| X
NS| 8615-040| Circuit Breaker 50A 2 Pole| X|  |  | X|  |  |  |  |
NS| 8615-042| Circuit Breaker 35A 3 Pole|  | X|  |  | X|  |  |  |
NS| 8615-067| Toggle Disconnect|  |  | X|  |  | X|  |  | X
NS| 8615-041| Circuit Breaker 60A 2 Pole|  |  |  |  |  |  | X|  |
NS| 8615-044| Circuit Breaker 45A 3 Pole|  |  |  |  |  |  |  | X|
NS| 4095-145| Wiring Diagram| X|  |  | X|  |  | X|  |
NS| 4095-245| Wiring Diagram|  | X|  |  | X|  |  | X|
NS| 4095-345| Wiring Diagram|  |  | X|  |  | X|  |  | X

Circuit breakers listed are for units without electric heat “0Z” models. Hot gas bypass models not available without electric heat. See Heater Replacement Parts Manual for units with electric heat.

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