GRACO Electric Airless Sprayers User Guide
- June 7, 2024
- Graco
Table of Contents
Electric Airless Sprayers
Operation, Parts
Electric Airless Sprayers
334466H
EN
For professional use only. Not approved for use in explosive atmospheres or hazardous locations. For portable airless spraying of architectural paints and coatings.
Ultra 395 PC, Ultimate NOVA 395 PC, Classic S 395 PC, Classic S 495 PC, Ultra 395 PC Pro 3300 psi (228 bar, 22.8 MPa) Maximum Working Pressure Ultra 395 PC Classic, Ultra 495 PC Classic 3000 psi (207 bar, 20.7 MPa) Maximum Working Pressure
See page 3 for additional model information.
Important Safety Instructions
Read all warnings and instructions in this manual and related manuals. Be
familiar with the controls and the proper usage of the equipment. Save these
instructions.
Related Manuals Gun 311861 (Contractor/FTx) 312830 (SG3) Pump 334599
Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
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Contents
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 4 Component Identification . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Stand Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 8 Lo-Boy Models . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 9 Hi-Boy Models . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Grounding . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 12 Power Requirements . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . 12 Pails . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 12 Pressure Relief Procedure . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Setup . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . 15 Startup . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 18 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Spray Tip
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 20 Spray . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 20 Clear Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . 21 Digital Display . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 22 Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Maintenance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . 27 Troubleshooting . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . 28 Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . 28 Electrical . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 31 Stand Sprayers . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Stand
Sprayers Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . 42 395 Lo-Boy Sprayers . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
395 Lo-Boy Sprayers Parts List . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . 45 Hi-Boy Sprayers . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. 46 Hi-Boy Sprayers Parts List . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 48 Accessories and Labels . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 49 Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Control Box
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . 51 Wiring Diagrams . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
110/120V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . 52 230V . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 53 Technical Specifications . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Graco Standard
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 56 Graco Information . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
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Models
VAC
Model Ultra 395 PC
Models
Stand
Lo-Boy
Hi-Boy
17C314 17C315 17C317
110474 Certified to CAN/CSA C22.2 No. 68 Conforms to
UL 1450
120 USA
Ultimate NOVA 395 PC
826196
100 Japan/Taiwan
230 CEE 7/7
230 Europe Multi
110 UK
110 UK
230 Asia/ANZ
230 ANZ
230 China
Ultra 395 PC Classic S 395 PC Classic S 495 PC Classic S 495 PC
Classic S 395 PC
Classic S 495 PC
Ultra 395 PC Ultra 395 PC Pro Ultra 395 PC Classic
17C391 17C361 17E023 17E024
17C359
18C269
17C390 17C392 17C409
826197
826198
17C362 17E025 17E026
17C408
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3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and
repair of this equipment. The exclamation point symbol alerts you to a general
warning and the hazard symbols refer to procedure-specific risks. When these
symbols appear in the body of this manual or on warning labels, refer back to
these Warnings. Product-specific hazard symbols and warnings not covered in
this section may appear throughout the body of this manual where applicable.
GROUNDING
This product must be grounded. In the event of an electrical short circuit,
grounding reduces the risk of electric shock by providing an escape wire for
the electric current. This product is equipped with a cord having a grounding
wire with an appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
· Improper installation of the grounding plug is able to result in a risk of
electric shock. · When repair or replacement of the cord or plug is required,
do not connect the grounding
wire to either flat blade terminal.
· The wire with insulation having an outer surface that is green with or
without yellow stripes
is the grounding wire.
· Check with a qualified electrician or serviceman when the grounding
instructions are not
completely understood, or when in doubt as to whether the product is properly
grounded.
· Do not modify the plug provided; if it does not fit the outlet, have the
proper outlet installed
by a qualified electrician.
· This product is for use on a nominal 110V, 120V, or 230V circuit and has a
grounding plug
similar to the plugs illustrated below.
110V UK 120V US 230V 230V ANZ
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· Only connect the product to an outlet having the same configuration as the
plug. · Do not use an adapter with this product. Extension Cords: · Use only a
3-wire extension cord that has a grounding plug and a grounding receptacle
that
accepts the plug on the product.
· Make sure your extension cord is not damaged. If an extension cord is
necessary use 12
AWG (2.5mm2) minimum to carry the current that the product draws.
· An undersized cord results in a drop in line voltage and loss of power and
overheating.
4
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Warnings
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or
explode. To help prevent fire and explosion:
· Do not spray flammable or combustible materials near an open flame or
sources of ignition
such as cigarettes, motors, and electrical equipment.
· Paint or solvent flowing through the equipment is able to result in static
electricity. Static
electricity creates a risk of fire or explosion in the presence of paint or
solvent fumes. All parts of the spray system, including the pump, hose
assembly, spray gun, and objects in and around the spray area shall be
properly grounded to protect against static discharge and sparks. Use Graco
conductive or grounded high-pressure airless paint sprayer hoses.
· Verify that all containers and collection systems are grounded to prevent
static discharge.
Do not use pail liners unless they are antistatic or conductive.
· Connect to a grounded outlet and use grounded extensions cords. Do not use a
3-to-2
adapter.
· Do not use a paint or a solvent containing halogenated hydrocarbons. · Do
not spray flammable or combustible liquids in a confined area. · Keep spray
area well-ventilated. Keep a good supply of fresh air moving through the area.
· Sprayer generates sparks. Keep pump assembly in a well ventilated area at
least 20 feet
(6.1 m) from the spray area when spraying, flushing, cleaning, or servicing.
Do not spray pump assembly.
· Do not smoke in the spray area or spray where sparks or flame is present. ·
Do not operate light switches, engines, or similar spark producing products in
the spray
area.
· Keep area clean and free of paint or solvent containers, rags, and other
flammable
materials.
· Know the contents of the paints and solvents being sprayed. Read all Safety
Data Sheets
(SDS) and container labels provided with the paints and solvents. Follow the
paint and solvents manufacturer’s safety instructions.
· Fire extinguisher equipment shall be present and working.
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5
Warnings
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious
bodily injury. In the event that injection occurs, get immediate surgical
treatment.
· Do not aim the gun at, or spray any person or animal. · Keep hands and other
body parts away from the discharge. For example, do not try to stop
leaks with any part of the body.
· Always use the nozzle tip guard. Do not spray without nozzle tip guard in
place. · Use Graco nozzle tips. · Use caution when cleaning and changing
nozzle tips. In the case where the nozzle tip clogs
while spraying, follow the Pressure Relief Procedure for turning off the unit
and relieving the pressure before removing the nozzle tip to clean.
· Equipment maintains pressure after power is shut off. Do not leave the
equipment
energized or under pressure while unattended. Follow the Pressure Relief
Procedure when the equipment is unattended or not in use, and before
servicing, cleaning, or removing parts.
· Check hoses and parts for signs of damage. Replace any damaged hoses or
parts. · This system is capable of producing 3300 psi. Use Graco replacement
parts or accessories
that are rated a minimum of 3300 psi.
· Always engage the trigger lock when not spraying. Verify the trigger lock is
functioning
properly.
· Verify that all connections are secure before operating the unit. · Know how
to stop the unit and bleed pressure quickly. Be thoroughly familiar with the
controls.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
· Always wear appropriate gloves, eye protection, and a respirator or mask
when painting. · Do not operate or spray near children. Keep children away
from equipment at all times. · Do not overreach or stand on an unstable
support. Keep effective footing and balance at
all times.
· Stay alert and watch what you are doing. · Do not operate the unit when
fatigued or under the influence of drugs or alcohol. · Do not kink or over-
bend the hose. · Do not expose the hose to temperatures or to pressures in
excess of those specified by
Graco.
· Do not use the hose as a strength member to pull or lift the equipment. · Do
not spray with a hose shorter than 25 feet. · Do not alter or modify
equipment. Alterations or modifications may void agency approvals
and create safety hazards.
· Make sure all equipment is rated and approved for the environment in which
you are using
it.
6
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Warnings
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the
system can cause electric shock.
· Turn off and disconnect power cord before servicing equipment. · Connect
only to grounded electrical outlets. · Use only 3-wire extension cords. ·
Ensure ground prongs are intact on power and extension cords. · Do not expose
to rain. Store indoors. PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can
cause serious chemical reaction and equipment rupture. Failure to follow this
warning can result in death, serious injury, or property damage.
· Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated
hydrocarbon
solvents or fluids containing such solvents.
· Do not use chlorine bleach. · Many other fluids may contain chemicals that
can react with aluminum. Contact your
material supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut, or amputate fingers and other body parts.
· Keep clear of moving parts. · Do not operate equipment with protective
guards or covers removed. · Pressurized equipment can start without warning.
Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power
sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the
eyes or on skin, inhaled, or swallowed.
· Read MSDSs to know the specific hazards of the fluids you are using. · Store
hazardous fluid in approved containers, and dispose of it according to
applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent
serious injury, including eye injury, hearing loss, inhalation of toxic fumes,
and burns. This protective equipment includes but is not limited to:
· Protective eyewear, and hearing protection. · Respirators, protective
clothing, and gloves as recommended by the fluid and solvent
manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the State of California to cause
cancer, birth defects or other reproductive harm. Wash hands after handling.
334466H
7
Component Identification Component Identification
Stand Models
B
A
V
M
S
U
R
D
P
N
K
G
F
J
F
L H
A ON/OFF Switch B Pressure Control D Prime Valve F Tip Guard G Spray Tip H Gun J Airless Hose K Power Cord L Trigger Lock M Drain Tube
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N Fluid Intake P Pump R Fluid Outlet S Power Cord Wrap U Filter V Finger Guard
/ TSL Fill Point
Model/Serial Tag (Not shown, located on bottom of unit.)
8
334466H
Lo-Boy Models
Component Identification
B
A VN
K
U
R D
P
M
J
A ON/OFF Switch B Pressure Control D Prime Valve F Tip Guard G Spray Tip H Gun
J Airless Hose K Power Cord
334466H
F
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G F
L H
L Trigger Lock M Drain Tube N Fluid Intake P Pump R Fluid Outlet U Filter V
Finger Guard / TSL Fill Point
Model/Serial Tag (Not shown, located on bottom of unit.)
9
Component Identification
Hi-Boy Models
S B
A
T K
U
V P
R
D
M
N
G
J
F
F
L H
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10
334466H
Hi-Boy Models
A ON/OFF Switch B Pressure Control D Prime Valve F Tip Guard G Spray Tip H Gun
J Airless Hose K Power Cord L Trigger Lock
Component Identification
M Drain Tube N Fluid Intake P Pump R Fluid Outlet S Hanger T Filter U Finger
Guard / TSL Fill Point V Pail Hook
Model/Serial Tag (Not shown, located on bottom of unit.)
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11
Grounding Grounding
The equipment must be grounded to reduce the risk of static sparking and
electric shock. An electric or static spark can cause fumes to ignite or
explode. An improper ground can cause electric shock. A good ground provides
an escape wire for the electric current.
This sprayer includes a ground wire with an appropriate ground contact. The
plug must be plugged into an outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Do not modify the plug provided; if it does not fit the outlet, have the
proper outlet installed by a qualified electrician.
Power Requirements
· 110-120V units require 100-120 VAC, 50/60 Hz, 13A, 1 phase.
· 230V units require 230 VAC, 50/60 HZ, 7A, 1 phase.
Extension Cords
Use an extension cord with an undamaged ground contact. If an extension cord
is necessary, use a 3-wire, 12 AWG (2.5 mm2) minimum. NOTE: Smaller gauge or
longer extension cords may reduce sprayer performance.
Pails
Solvent and oil-based fluids: follow local code. Use only conductive metal
pails, placed on a grounded surface such as concrete. Do not place pail on a
non-conductive surface such as paper or cardboard which interrupts grounding
continuity.
Always ground a metal pail: connect a ground wire to the pail. Clamp one end
to the pail and the other end to a true earth ground such as a water pipe.
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To maintain ground continuity when sprayer is flushed or pressure is relieved:
hold metal part of spray gun firmly to the side of a grounded metal pail then
trigger the gun.
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12
334466H
Pressure Relief Procedure
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever you see this symbol.
2. Engage the trigger lock.
This equipment stays pressurized until pressure is manually relieved. To help
prevent serious injury from pressurized fluid, such as skin injection,
splashed fluid and moving parts, follow the Pressure Relief Procedure whenever
sprayer is stopped and before sprayer is cleaned or checked, and before
equipment is serviced.
1. Turn the ON/OFF switch to OFF position. Wait 7 seconds for power to
dissipate.
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3. Turn pressure control to lowest setting. Disengage the trigger lock.
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4. Hold a metal part of the gun firmly to a grounded metal pail. Trigger the
gun to relieve pressure.
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5. Engage the trigger lock.
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13
Pressure Relief Procedure
6. Turn the prime valve down. Put drain tube in a pail. Leave prime valve in the down (drain) position until you are ready to spray again.
Trigger Lock
Always engage the trigger lock when sprayer is stopped to prevent the gun from
being triggered accidentally by hand or if dropped or bumped.
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7. If you suspect the spray tip or hose is clogged or that pressure has not
been fully relieved: a. VERY SLOWLY loosen the tip guard retaining nut or the
hose end coupling to relieve pressure gradually. b. Loosen the nut or coupling
completely. c. Clear hose or tip obstruction.
14
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334466H
Setup
Setup
2. Connect other end of hose to gun.
When unpacking sprayer for the first time or after long term storage perform
setup procedure. When first setup is performed remove shipping plug from fluid
outlet. 1. Connect Graco airless hose to fluid
outlet. Use wrenches to tighten securely.
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3. Use wrenches to tighten securely. 4. Engage trigger lock.
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15
Setup
5. Remove tip guard.
b. Squeeze bottle to dispense enough TSL to fill the space between the pump rod and packing nut seal.
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6. When unpacking sprayer for the first time remove packaging materials from
inlet strainer. After long term storage check inlet strainer for clogs and
debris.
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8. Make certain ON/OFF switch is OFF.
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9. Plug power supply cord into a properly grounded electrical outlet.
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7. Fill throat packing nut with TSL to prevent premature packing wear. Do
this daily or each time you spray.
a. Place the TSL bottle nozzle into the top center opening in the finger guard
at the front of the sprayer.
16
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334466H
10. Turn prime valve down.
Setup
12. Turn pressure control to lowest setting.
13. Turn ON/OFF switch to ON position.
14. Increase pressure 1/2 turn to start motor. Allow fluid to flush through
sprayer for one minute.
15. Turn prime valve horizontal. Disengage trigger lock.
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11. Place fluid intake with drain tube in grounded metal pail partially
filled with flushing fluid. See Grounding, page 12.
NOTE: New sprayers are shipped with storage fluid that must be flushed out
with mineral spirits prior to using the sprayer. Check flushing fluid for
compatibility with material that is to be sprayed. A secondary flush with a
compatible fluid may be necessary. Water for latex paint or mineral spirits
for oil-based paint.
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16. Hold a metal part of the gun firmly to a grounded metal pail. Trigger gun
and flush until clean.
17. Turn ON/OFF switch to OFF position.
18. Engage trigger lock.
19. If the initial flushing fluid is not compatible with the paint that is to
be sprayed, a second flush is needed. Repeat steps 11-18.
20. Sprayer is now ready to start up and spray.
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17
Startup Startup
5. Increase pressure 1/2 turn to start motor. Allow paint to circulate through sprayer until paint flows out the drain tube.
1. Perform Pressure Relief Procedure, page 13.
2. Turn pressure control to lowest pressure.
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3. Turn ON/OFF switch to ON position.
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6. Turn prime valve horizontal. Disengage trigger lock.
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4. Place fluid intake in paint pail. Place drain tube in waste pail.
18
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7. Hold gun against grounded metal waste pail. Trigger gun at least 1 minute until paint appears.
Startup
20 s
1 m
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8. Move gun to paint pail and trigger for 20 seconds. Release trigger and
allow sprayer to build pressure. Engage trigger lock.
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9. Inspect Airless Hose and hose connections for leaks. If leaks occur,
perform Pressure Relief Procedure, page 13, then tighten all fittings and
repeat Startup procedure. If there are no leaks, continue with Operation, page
20.
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.
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19
Operation Operation
Spray Tip Installation
4. Screw assembly onto gun. Tighten.
1. Perform Pressure Relief Procedure, page 13.
2. Use spray tip (A) to insert OneSealTM (B) into tip guard (C).
C
B A
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3.Insert Spray Tip.
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Spray
When a RAC XTM FF LP Fine Finish Low Pressure reversible spray tip is used,
spraying pressure can be lowered. Spraying at a lower pressure results in less
overspray and reduces spray tip wear. Adjust the sprayer pressure to minimize
overspray.
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20
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Atomized, evenly distributed fan pattern
Tails
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1. Spray test pattern. Adjust pressure to eliminate heavy edges.
Operation
1. Release trigger. Engage trigger lock. Rotate Spray Tip. Disengage trigger
lock. Trigger gun at waste area to clear clog.
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2. Use smaller tip size if pressure adjustment cannot eliminate heavy edges.
3. Hold gun perpendicular, 10-12 in. (25-30 cm) from surface. Spray back and
forth; overlap by 50%.
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2. Engage trigger lock. Return Spray Tip to original position. Disengage
trigger lock and continue spraying.
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4. Trigger gun after moving. Release trigger before stopping. For additional
spraying information, see separate gun manual.
Clear Tip Clog
To avoid injury, never point gun at your hand or into a rag!
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21
Operation
Digital Display
Some models are equipped with a digital display. This section explains how to
use this feature.
4. Press and hold display button to change pressure units (psi, bar, or MPa).
Pressure Display
1. Perform Pressure Relief Procedure, page 13.
2. Plug sprayer into grounded outlet. Turn ON/OFF switch to ON position.
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Stored Data Display 1. Turn ON/OFF switch to OFF position.
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2. To enter Stored Data Mode, press and hold display button and turn ON/OFF
switch to ON position.
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3. The pressure is displayed. Dashes indicate pressure is less than 200 psi
(14 bar, 1.4 MPa).
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22
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334466H
3. Sprayer model number is displayed followed by Data Point 1 which is the unit power on time in hours.
Operation
6. To erase last error code, press and hold display button.
7. Press display button again to display Data Point 4. The software revision
is displayed.
4. Press display button again to display Data Point 2. Motor run time in hours is displayed.
8. Press display button again to return to Data Point 1.
9. Turn ON/OFF switch to OFF position to exit Stored Data.
5. Press display button again to display Data Point 3. This will be the last error code.
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23
Operation
Cleanup
3. Remove fluid intake and drain tube from paint, wipe excess paint off outside.
1. Perform Pressure Relief Procedure, page 13.
2. Remove tip guard and Spray Tip. For additional information, see separate
gun manual.
ti24592a
ti24709a
4. Place fluid intake in flushing fluid. Use water for water-based paint and
mineral spirits for oil-based paint. Place drain tube in waste pail.
ti24710a
24
334466H
5. Turn prime valve horizontal.
6. Increase pressure 1/2 turn to start motor. Hold gun against paint pail.
Disengage trigger lock. Trigger gun and increase pressure until the pump runs
steady and flushing fluid appears.
Operation
8. While continuing to trigger gun, turn prime valve down. Then, release gun
trigger. Allow flushing fluid to circulate until fluid comes out of drain tube
clear.
7. Stop triggering gun. Move gun to waste pail, hold gun against pail, trigger gun to thoroughly flush system.
ti24713a
9. Raise fluid intake above flushing fluid.
334466H
ti24714a
25
Operation
10. Turn prime valve horizontal. Trigger gun into flushing pail for 20
seconds to purge fluid from hose.
11. Engage trigger lock.
13. Remove filter from gun and sprayer if installed. Clean and inspect. Install filter. See separate gun manual.
20 s
ti24718a
14. If flushing with water, flush again with mineral spirits or Pump Armor to
leave a protective coating to prevent freezing or corrosion.
ti24649a
12. Turn pressure control knob to the lowest pressure setting and turn ON/OFF
switch to OFF position. Disconnect power to sprayer.
ti24719a
15. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.
ti24717a
26
ti25631a
334466H
Maintenance
Maintenance
Routine maintenance is important to ensure proper operation of your sprayer.
Maintenance includes performing routine actions which keep your sprayer in
operation and prevents trouble in the future.
Activity
Interval
Inspect/clean sprayer filter, fluid inlet strainer, and gun Daily or each time you spray filter.
Inspect motor shield vents for blockage.
Daily or each time you spray
Fill TSL by adding through TSL fill point.
Daily or each time you spray
Inspect motor brushes for wear. Brushes must be 1/2 in. Every 1000 gallons (3785 liters) (13mm) minimum length. NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
Check sprayer stall.
Every 1000 gallons (3785 liters)
With sprayer gun NOT triggered, sprayer motor should stall and not restart until gun is triggered again.
If sprayer starts again with gun NOT triggered, inspect pump for internal/external leaks and check prime valve for leaks.
Throat packing adjustment
As necessary based on usage
When pump packing begins to leak after extended use, tighten packing nut down until leakage stops or lessens. This allows approximately 100 gallons of additional operation before a repacking is required. Packing nut can be tightened without 0-ring removal.
334466H
27
Troubleshooting Troubleshooting
Mechanical/Fluid Flow
1. Follow Pressure Relief Procedure, page 13, before checking or repairing.
2. Check all possible problems and causes before disassembling the unit.
Problem
For units with display: E=0X is displayed.
For units with no display: Control board status light is blinking or the light
is off and there is power to the sprayer.
Pump output is low
What to Check If check is OK, go to next
check
What to Do When check is not OK,
refer to this column
Fault condition exists.
Determine fault correction from Electrical, page 31.
Spray tip worn.
Follow Pressure Relief Procedure, page 13, then replace tip. See separate gun or tip manual.
Spray tip clogged.
Relieve pressure. Check and clean spray tip.
Paint supply.
Refill and reprime pump.
Intake strainer clogged.
Remove and clean, then reinstall.
Intake valve ball and piston ball are not seating properly.
Remove intake valve and clean. Check balls and seats for nicks; replace if necessary. See pump manual. Strain paint before using to remove particles that could clog pump.
Fluid filter or tip filter is clogged or dirty.
Clean filter.
Prime valve leaking.
Follow Pressure Relief Procedure, page 13, then repair prime valve.
Verify pump does not continue to Service pump. See pump manual. stroke when gun trigger is released. (Prime valve not leaking.)
Leaking around throat packing nut which may indicate worn or damaged packings.
Replace packings. See pump manual. Also check piston valve seat for hardened paint or nicks and replace if necessary. Tighten packing nut/wet-cup.
28
334466H
Troubleshooting
Problem
What to Check If check is OK, go to next
check
What to Do When check is not OK,
refer to this column
Pump output is low
Pump rod damage.
Repair pump. See pump manual.
Low stall pressure.
Turn pressure knob fully clockwise. Make sure pressure control knob is properly installed to allow full clockwise position. If problem persists, replace pressure transducer.
Piston packings are worn or damaged.
Replace packings. See pump manual.
O-ring in pump is worn or damaged. Replace o-ring. See pump manual.
Intake valve ball is packed with material.
Clean intake valve. See pump manual.
Large pressure drop in hose with heavy materials.
Reduce overall length of hose.
Check extension cord for correct size. See Extension Cords, page 12.
Loose motor brushes and terminals. Tighten terminal screws. Replace brushes if leads are damaged.
Worn motor brushes. (Brushes must Replace brushes. be 1/2 in. [13mm] minimum length).
Broken and misaligned motor brush Replace spring if broken. Realign springs. Rolled portion of spring must spring with brush. rest squarely on top of brush.
Motor brushes are binding in brush holders.
Clean brush holders, remove carbon dust with a small cleaning brush. Align brush lead with slot in brush holder to assure free vertical brush movement.
Motor runs but pump does not stroke Connecting rod assembly damaged. Replace connecting rod assembly.
See pump manual.
See pump manual.
Gears or drive housing damaged.
Inspect drive housing assembly and gears for damage and replace if necessary.
Excessive paint leakage into throat Throat packing nut is loose. packing nut
Remove throat packing nut spacer. Tighten throat packing nut just enough to stop leakage.
Throat packings are worn or damaged.
Replace packings. See pump manual.
Displacement rod is worn or damaged.
Replace rod. See pump manual.
334466H
29
Troubleshooting
Problem
What to Check If check is OK, go to next
check
What to Do When check is not OK,
refer to this column
Fluid is spitting from gun
Pump is difficult to prime
Sprayer operates for 5 to 10 minutes then stops
Air in pump or hose.
Check and tighten all fluid connections. Cycle pump as slowly as possible during priming.
Spray tip is partially clogged.
Clear tip. See Clear Tip Clog, page 21.
Fluid supply is low or empty.
Refill fluid supply. Prime pump. See pump manual. Check fluid supply often to prevent running pump dry.
Air in pump or hose.
Check and tighten all fluid connections. Cycle pump as slowly as possible during priming.
Intake valve is leaking.
Clean intake valve. Be sure ball seat is not nicked or worn and that ball seats well. Reassemble valve.
Pump packings are worn.
Replace pump packings. See pump manual.
Paint is too thick.
Thin the paint according to supplier recommendations.
Pump packing nut too tight. When Loosen pump packing nut. Check for
pump packing nut is too tight the
leaks around throat. If necessary,
packings on the pump rod restrict replace pump packings. See Pump
pump action and overloads the motor. manual.
30
334466H
Electrical
Symptom: Sprayer does not run, stops running, or will not shut off.
Perform Pressure Relief Procedure, page 13. 1. Plug sprayer into correct
voltage,
grounded outlet. 2. Turn the ON/OFF switch OFF, wait 30
seconds and then turn power back ON again (this ensures sprayer is in normal
run mode). 3. Turn pressure control knob clockwise 1/2 turn.
Troubleshooting
4. View digital display or remove control box cover to view control board
status light. To determine which code (or any other code besides voltage
supply) refer to the control board status light. Turn the ON/OFF switch OFF,
remove the control cover then turn power back ON. Observe the status light.
Blinking LED total count equals the error code (for example: two blinks equals
CODE 02).
To avoid electrical shock hazards when covers are removed for troubleshooting,
wait 7 seconds after disconnecting power cord for stored electricity to
dissipate.
Problem
What to Check
Sprayer does not run at all AND
Display is blank OR
Control board status light never lights
See flow chart, page 37.
Sprayer does not shut off AND
Display shows E=02 OR
Control board status light blinks 2 times repeatedly
Control board.
How to check Replace control board.
334466H
31
Troubleshooting
Problem
Sprayer does not run at all AND
Display shows E=02 OR
Control board status light blinks 2 times repeatedly
What to Check
Check transducer or transducer connections
Sprayer does not run at all AND
Display shows E=03 OR
Control board status light blinks 3 times repeatedly
Check transducer or transducer connections (control board is not detecting a pressure signal).
How to check
Make sure there is no pressure in the system (see Pressure Relief Procedure,
page 13). Check fluid path for clogs, such as clogged filter.
Use airless paint spray hose with no metal braid. A small hose or metal braid
hose may result in high-pressure spikes.
Turn ON/OFF switch OFF and disconnect power to sprayer.
Check transducer and connections to control board.
Disconnect transducer from control board socket. Check that transducer and
control board contacts are clean and secure.
Reconnect transducer to control board socket. Connect power, turn ON/OFF
switch ON and control knob 1/2 turn clockwise. If sprayer does not run
properly, turn ON/OFF switch OFF and go to next step.
Install new transducer. Connect power, turn ON/OFF switch ON and control knob
1/2 turn clockwise. Replace control board if sprayer does not run properly.
Turn ON/OFF switch OFF and disconnect power to sprayer.
Check transducer and connections to control board.
Disconnect transducer from control board socket. Check to see if transducer
and control board contacts are clean and secure.
Reconnect transducer to control board socket. Connect power, turn ON/OFF
switch ON and control knob to 1/2 turn clockwise. If sprayer does not run,
turn ON/OFF switch OFF and go to next step.
Connect a confirmed working transducer to control board socket.
Turn ON/OFF switch ON and control knob to 1/2 turn clockwise. If sprayer runs,
install new transducer. Replace control board if sprayer does not run.
32
334466H
Problem
Sprayer does not run at all AND
Display shows E=04 OR
Control board status light blinks 4 times repeatedly
Sprayer does not run at all AND
Display shows E=05 OR
Control board status light blinks 5 times repeatedly
Troubleshooting
What to Check
How to check
Check voltage supply to the sprayer (control board is detecting a multiple voltage surges).
Turn ON/OFF switch OFF and disconnect power to sprayer.
Locate a good voltage supply to prevent damage to electronics.
Control is commanding motor to run but motor shaft does not rotate. Possibly locked rotor condition, an open connection exists between motor and control, there is a problem with motor or control board, or motor amp draw is excessive.
1.Remove pump and try to run sprayer. If motor runs, check for locked or
frozen pump or drive train. If sprayer does not run, continue to step 2.
2.Turn ON/OFF switch OFF and disconnect power to sprayer.
3.Disconnect motor connector(s) from control board socket(s). Check that motor
connector and control board contacts are clean and secure. If contacts are
clean and secure, continue to step 4.
4.Connect a DC voltmeter across the two motor wires red & black spin the
motor fan and check for a voltage to register on the meter. If voltage is not
present, check brushes. If OK, replace motor. If voltage is present, go to
step 5.
5.Perform a spin test by connecting a 9 12 Volt battery to the motor leads.
Motor leads may vary in style and size. Locate the two wires going to the
carbon brushes normally Red and Black. Motor should spin when battery is
connected to the motor leads.
334466H
BLACK (-) RED (+) YELLOW 9-VOLT BATTERY ti24722a
33
Troubleshooting
Problem
What to Check
How to check
6.Connect the Red and Black leads from the motor to an Ohm meter. Rotate the
motor while checking for opens. If an open is found replace the motor.
–
BLACK (-)
RED (+) YELLOW
1-3 ohms
–
ti24723a
7.Check motor thermal protection. Motor should be at ambient temperature for
this test. Connect the yellow leads from the motor to an Ohm meter. Meter
should indicate continuity or Ohms depending on the motor type.
BLACK
RED YELLOW
ti24725a
34
334466H
Problem
What to Check
Troubleshooting
How to check
8.Use an Ohm meter to check motor for shorts. Connect () meter lead to motor
case. Move the (+) meter lead to each motor wire. Meter should read open on
all wires.
–
GROUND
BLACK RED YELLOW
OL
–
Sprayer does not run at all AND
Display shows E=06 OR
Control board status light blinks 6 times repeatedly
Sprayer does not run at all AND
Display shows E=08 OR
Control board status light blinks 8 times repeatedly
ti24724a
Motor is hot or there is a fault in the motor thermal device.
9.Reconnect motor connector(s) to control board socket(s). Connect power, turn
ON/OFF switch ON and control knob to 1/2 turn clockwise. If motor does not
run, replace control board.
Allow sprayer to cool. If sprayer runs when cool, correct cause of
overheating. Keep sprayer in cooler location with good ventilation. Make sure
motor air intake is not blocked. If sprayer still does not run, replace motor.
Check voltage supply to the sprayer Turn ON/OFF switch OFF and (incoming voltage too low for sprayer disconnect power to the sprayer. operation).
334466H
35
Troubleshooting
Problem Basic electrical problems
What to Check
How to check
Motor leads are securely fastened and properly mated
Replace loose terminals; crimp to leads. Be sure terminal are firmly
connected.
Clean circuit board terminals. Securely reconnect leads.
For loose motor brush lead connections and terminals.
Tighten terminal screws. Replace brushes if leads are damaged.
Brushes must be 1/2 in. [13mm] minimum. NOTE: Brushes do not wear at the same rate on both sides of motor. Check both brushes.
Replace brushes.
Broken or misaligned motor brush Replace spring if broken. Realign springs. Rolled portion of spring must spring with brush. rest squarely on top of brush.
Motor brushes may be binding in brush holders.
Clean brush holders. Remove carbon with small cleaning brush. Align brush leads with slot in brush holder to assure free vertical brush movement.
Motor armature commutator for burn Remove motor and have motor shop spots, gouges or extreme roughness. resurface commutator if possible.
36
334466H
Sprayer Will Not Run (See following page for steps)
Troubleshooting
Remove Control box cover. Turn sprayer ON. Observe control board status light
on control board (see page 27).
No Light
Once
Normal Operation
Light on continuously
Control board Commanding to run
motor
Flashing
See Code section for further troubleshooting
See Step 1. Do you
have over 100 VAC
NO
(220 VAC for 230v units)?
YES
See Step 2. Do you have over 100 VAC
(220 VAC for 230v units)?
YES
NO
Replace the On/Off
switch.
Repair or replace power cord.
See Step 3. Is there
Continuity through the
NO
thermal switch wires?
If motor is hot, let cool and retest. If Step 3 still shows no continuity,
replace motor. The motor
has a defective thermal device.
YES
See Step 4. Does the motor run?
NO
Connect a test transducer to the board. Does the motor run?
YES
Replace the potentiometer.
YES
Replace the transducer
NO
Replace the control board
ti24726a
334466H
37
Troubleshooting
Step 1:
Plug Power cord in and turn switch ON. Connect probes to L and N on control
board. Turn meter to AC Volts.
110-120 AC
V
–
Step 3:
Check motor thermal switch. Unplug yellow wires. Meter should read continuity.
NOTE: Motor should be cool during reading.
BEEP
Yellow Thermistor Wires to motor
–
–
Power Cord
ti24727a
Control
Board+
White N
Black L
Step 2:
Plug power cord in and turn switch ON. Connect Probes to ON/OFF switch. Turn
meter to AC Volts.
110-120 AC
V
–
ti24729a
Step 4:
Disconnect potentiometer. Plug power cord in and turn switch ON.
Control Board
J8
Black
–
Black
White
C15
J8
ti24730a
N
L
Control
J7
Board
J11
ti24728a
38
334466H
Sprayer Will Not Shut Off
1. Perform Pressure Relief Procedure, page 13. Leave prime valve open (down)
and turn ON/OFF switch OFF.
Troubleshooting Procedure
Troubleshooting
2. Remove control box cover so the control board status light can be viewed
if available.
Plumb pressure gauge into paint hose, plug sprayer in, and turn power switch
ON.
Does sprayer reach or exceed its maximum pressure?
Mechanical problem:
NO
See the proper fluid pump manual for the sprayer for
further troubleshooting procedures.
YES Is the control board status light on?
NO
Replace the control board.
YES
Unplug the transducer from control board. Does motor stop running?
NO
Replace the control board.
YES
Bad transducer. Replace and test with a new one.
ti24731a
334466H
39
Stand Sprayers
Stand Sprayers
Models 17C314, 17C359, 17C361, 17C390, 17C391, 17C392, 17C409, 17E023, 17E024,
18C269, 826196
63 23 65
54b
2 12
54
Ref.
Torque
1 140-160 in-lb (15.8 – 18.1 N·m) 2 30-35 in-lb (3.4 – 4.0 N·m)
53
61
46
54a See page 50.
68 71
59
ti24754a
40
47
47 1
67 334466H
Stand Sprayers
Models 17C314, 17C359, 17C361, 17C390, 17C391, 17C392, 17C409, 17E023, 17E024,
18C269, 826196
Ref.
Torque
1 140-160 in-lb (15.8 – 18.1 N·m) 2 30-35 in-lb (3.4 – 4.0 N·m) 3 Hammer tight 4 25-30 ft-lb (33.9 – 40.7 N·m)
66 69
40 28 26 44
42
25
1
47
27 29
22 52
132
55
60
4 39
45 62
57 60
70 43
3 41 76 91
334466H
12 2
ti24753a
41
Stand Sprayers
Stand Sprayers Parts List
Models 17C314, 17C359, 17C361, 17C390, 17C391, 17C392, 17C409, 17E023, 17E024, 18C269, 826196
Ref. Part Description
Qty.
12 117501 SCREW, mach, hex
4
washer hd
22 17C539 COVER, front, painted 1
23 15B465 SHIELD, motor,
1
painted
25 180131 BEARING, thrust
1
26 107434 BEARING, thrust
1
27 116073 WASHER, thrust
1
28 116074 WASHER, thrust
1
29 116079 BEARING, thrust
2
33 206994 FLUID, TSL (not
1
shown)
34 See page CARD, medical alert 1
49
(not shown)
39 241920 DEFLECTOR,
1
threaded
40 249194 GEAR, reducer
1
41
PUMP, displacement, 1
PC
17C487 North America
17C488 Asia/ANZ/Japan
17C489 Europe
42 24W817 HOUSING, drive, PC, 1 includes 47
43 24W640 ROD, connecting, PC 1
44
GEAR, crankshaft,
1
includes 25
24X020 395 models
24X021 495 models
45 24W830 KIT, hose, cpld, PC,
1
includes 132
46 See page HOSE, cpld, 1/4 in. x 1
49
50 ft
47 117493 SCREW, mach, hex
9
washer hd
52 See page LABEL, front
1
49
53 See page LABEL, side
1
49
Ref. Part Description
Qty.
54*
MOTOR, includes 54a, 1
54b
287015 110V / 120V
287060 230V
54a 118716 RING, retaining
1
54b 248189 FAN, motor, includes 1
54a
55 246381 HOSE, drain, stand,
1
includes 39,62
57 246385 STRAINER, 7/8-14 unf 1
59 15E823 FRAME, standmount, 1
includes 67
60 246386 KIT, hose suction,
1
includes 57, 62, 76, 91
61 See page GUN, spray
1
49
62 276888 CLIP, drain line
1
63 See page LABEL, danger
1
49
65 See page LABEL, warning
1
49
66 116139 GRIP, handle
1
67 15G857 CAP, leg
4
68 287903 CUP, suction/drain
1
69 287072 HANDLE, sprayer,
1
includes 47, 66
70 17C483 COVER, pump rod
1
71 122667 SCREW, drill, hex
1
washer head
76 115099 WASHER, hose
1
91 117559 O-ring
2
132 16H137 PACKING, O-ring
1
206994 FLUID, TSL, 8 oz. (not shown) 1
- For motor brush kit order 287735
Replacement Danger and Warning labels, tags, and cards are available at no cost.
42
334466H
395 Lo-Boy Sprayers
Models 17C315, 826197
395 Lo-Boy Sprayers
Ref.
Torque
1 140-160 in-lb (15.8 – 18.1 N·m) 2 30-35 in-lb (3.4 – 4.0 N·m)
63
65 54b 54a
71 68 See page 50.
2 12 23 53
61
54
46
59
135 134 133 334466H
150
47 1 75
69
ti24829a
43
395 Lo-Boy Sprayers
Models 17C315, 826197
Ref.
Torque
1 140-160 in-lb (15.8 – 18 2 30-35 in-lb (3.4 – 4.0 N· 3 Hammer tight 4 25-30 ft-lb (33.9 – 40.7 N
40 28 44
27
26 25
117
29
60 55
42 1 47
22 52
4 44
62 45
39 57
43 132
60
12
70
47
2
3 41
91 14
ti24826a
334466H
395 Lo-Boy Sprayers
395 Lo-Boy Sprayers Parts List
Models 17C315, 826197
Ref. Part Description
Qty.
12 117501 SCREW, mach, hex
4
washer hd
14 117559 O-ring
2
22 17C539 COVER, front, painted 1
23 15B465 KIT, shield, motor,
1
painted
25 180131 BEARING, thrust
1
26 107434 BEARING, thrust
1
27 116073 WASHER, thrust
1
28 116074 WASHER, thrust
1
29 116079 BEARING, thrust
2
33 206994 FLUID, TSL (not
1
shown)
34 See page CARD, medical alert 1
49
(not shown)
39 241920 DEFLECTOR,
1
threaded
40 249194 GEAR, reducer
1
41 17C487 PUMP, displacement, 1 PC, North America
42 24W817 HOUSING, drive, PC, 1 includes 47
43 24W640 ROD, connecting, PC 1
44 24X020 GEAR, crankshaft,
1
includes 25
45 24W830 KIT, hose, cpld, PC,
1
includes 132
46 See page HOSE, cpld, 1/4 in. x 1
49
50 ft
47 117493 SCREW, mach, hex
8
washer hd
52 See page LABEL, front
1
49
53 See page LABEL, side
1
49
54* 287015 MOTOR, includes 54a, 1
54b
54a 118716 RING, retaining
1
Ref. Part Description
Qty.
54b 248189 FAN, motor, includes 1
54a
55 246381 HOSE, drain, stand,
1
includes 39,62
57 246385 STRAINER, 7/8-14 unf 1
59 246250 FRAME, cart, lo
1
60 246386 KIT, hose suction,
1
includes 14, 57, 62, 91
61 See page GUN, spray (not
1
49
shown)
62 276888 CLIP, drain line
1
63 See page LABEL, danger
1
49
65 See page LABEL, warning
1
49
68 15B870 CUP, suction/drain
1
69 287488 HANDLE, assembly, lo 1 cart
70 17C483 COVER, pump rod
1
71 122667 SCREW, drill, hex
2
washer head
75 107310 PLUG, tubing
2
91 115099 WASHER, hose
1
117 15G447 PLUG, shield, painted 1
132 16H137 PACKING, O-ring
1
133 195766 WHEEL, semi
2
pneumatic
134 15B999 CLIP, retaining
2
135 104811 CAP, hub
2
150 109032 SCREW, pan hd
4
206994 FLUID, TSL, 8 oz. (not shown) 1
- For motor brush kit order 287735
Replacement Danger and Warning labels, tags, and cards are available at no cost.
334466H
45
Hi-Boy Sprayers Hi-Boy Sprayers
Models 17C317, 17C362, 17C408, 17E025, 17E026, 826198
Ref.
Torque
1 140-160 in-lb (15.8 – 18.1 N·m) 2 30-35 in-lb (3.4 – 4.0 N·m) 3 23-27 in-lb (2.6 – 3.1 N·m)
63
See page 50.
12
23 95 53
2
65
61
60 69
54b 54a 54
59 67
3
177
178
179 178 133
135 134 46
47 1
75
ti24834b
334466H
Hi-Boy Sprayers
Models 17C317, 17C362, 17C408, 17E025, 17E026, 826198
Ref.
Torque
1 140-160 in-lb (15.8 – 18.1 N·m) 2 30-35 in-lb (3.4 – 4.0 N·m) 3 Hammer tight 4 25-30 ft-lb (33.8 – 40.6 N·m)
334466H
40 28 26 44 117 42
25
27 29 137
1
47
22 52
45
4
43
132
55 62
39
3 136 70
122
41
91 14 84 96
60
57
ti24830a
47
Hi-Boy Sprayers
Hi-Boy Sprayers Parts List
Models 17C317, 17C362, 17C408, 17E025, 17E026, 826198
Ref. Part
Description
Qty.
12 117501 SCREW, mach, hex
4
washer hd
14 103413 O-ring
1
22 17C539 COVER, front, painted 1 23 15B465 SHIELD, motor, painted 1
25 180131 BEARING, thrust
1
26 107434 BEARING, thrust
1
27 116073 WASHER, thrust
1
28 116074 WASHER, thrust
1
29 116079 BEARING, thrust
2
33 206994 FLUID, TSL (not shown) 1
34 See page CARD, medical alert
1
49
(not shown)
39 241920 DEFLECTOR, threaded 1
40 249194 GEAR, reducer
1
41
PUMP, displacement,
1
PC
17C487 North America
17C488 Asia/ANZ/Japan 17C489 Europe
42 24W817 HOUSING, drive, PC,
1
includes 47
43 24W640 ROD, connecting, PC
1
44
GEAR, crankshaft,
1
includes 25
24X020 395 models
24X021 495 models
45 24W830 KIT, hose, cpld, PC,
1
includes 132
46 See page HOSE, cpld, 1/4 in. x 50 1
49
ft
47 117493 SCREW, mach, hex
8
washer hd
52 See page LABEL, front
1
49
53 See page LABEL, side
1
49
54*
MOTOR, includes 54a, 1
54b
287015 110V / 120V
287060 230V
54a 118716 RING, retaining
1
54b 248189 FAN, motor, includes
1
54a
Ref. Part
Description
Qty.
55 287952 HOSE, drain, includes 1 39
57 246385 STRAINER, 7/8-14 unf 1
59 17C485 FRAME, cart, hi
1
60 17C992 KIT, stinger tube,
includes 14, 57, 84, 91,
96
61 See page GUN, spray
1
49
62 276888 CLIP, drain line
1
63 See page LABEL, danger
1
49
65 See page LABEL, warning
1
49
67 109032 SCREW, pan hd
4
69 287489 HANDLE
1
70 17C483 COVER, pump rod
1
75 108691 PLUG, tubing
2
84 15B652 WASHER, suction
1
91 115099 WASHER, hose
1
96 15E813 NUT, jam
1
117 15G447 PLUG, shield, painted 1
132 16H137 PACKING, O-ring
1
133 106062 WHEEL
2
134 15B999 CLIP, retaining
2
135 104811 CAP, hub
2
136 17C990 HANGER, pail
1
137 111040 NUT, lock, insert, nylon 2
177 15D281 HANGER, stand, cart
1
(Models 17C408,
17E025, 17E026)
178 15C982 CAM, cart (Models
2
17C408, 17E025,
17E026)
179 114531 SCREW, mach, HWH
4
(Models 17C408,
17E025, 17E026)
206994 FLUID, TSL, 8 oz. (not shown)
1
- For motor brush kit order 287735
Replacement Danger and Warning labels, tags, and cards are available at no cost.
48
334466H
Accessories and Labels Accessories and Labels
Sprayer Model
17C314 17C315 17C317
17C359 17C361 17C362
17C390 17C408
Ref. 34
Card,
Medical
Alert
Ref. 46
Ref. 53
Hose, 1/4 Ref. 52
Label,
in. x 50 ft Label, Front Side
222385 # 240794 17C823 17C824
222385 # 240794 17C865 17C874 17A134 % 240794 17C823 17C824
17C391 17A134 % 240794 17C823 17C824
17C392 17A134 % 240794
17C409 17A134 % 247340
17E023 17E024 17E025 17E026 18C269
222385 #
240794
826196 826197 222385 # 826079 826198
288526 Kit, accessory, hopper
17C963 17C856 17E046
17C825
17C962 17C859 17E047
17C826
Ref. 61 Gun, Spray
Ref. 63 Ref. 65
Label,
Label,
Danger Warning
288420 15B516 & 195793 &
288438
– – – 16G596 $
288427/ 288436
288427/ 288436
17C926
16X214
15H087 @ 195792 @
15H086 * 195792 @ 15H087 @ 195792 @ 15H087 @ 195792 @
288438
– – – 16G596 $
826085 15B516 & 195793 &
English, Spanish, French % English, Chinese, Korean & North America @
Asia/ANZ $ Europe * Japan Replacement Danger and Warning labels, tags, and cards are available at no cost.
334466H
49
Control Box Control Box
Ref.
Torque
1 140-160 in-lb (15.8 – 18.1 N·m)
2 30-35 in-lb (3.4 – 4.0 N·m)
5 20-25 in-lb (2.3 – 2.8 N·m)
6 37-43 ft-lb (50.2 – 58.3 N·m)
7 130-150 in-lb (14.7 – 16.9 N·m)
17
11 37 129 134 19 48
2
18 20
6 38
49 58
30
16
15 24
47 1
4 3
27
24 5 26
35
7 36
47
6 5
7
5
2
12
37
51
47 1 50
12 133
56
91
90 50
ti24755b
334466H
Control Box Parts List
Ref. Part 2 117828 3 111457 4 111600 5 277364 6 115494
7 115498
11 116167 12 117501
15 15G455
15T811
16 246425 246384 246382 246383
17 287902
18 15B071 19 15B118 20 15B120
24 162453
26 15E022 27 187625 30 195428 35 239914
36 224807 37 17D888
38 243222
47 117493
48 276868
Description
Qty.
PACKING, o-ring
1
PACKING, o-ring
1
PIN, grooved
1
GASKET, seat, valve 1
SCREW, mach,
6
Phillips, pan hd
SCREW, mch,
1
slot/hex, wash hd
KNOB, potentiometer 1
SCREW, mach, hex
4
washer hd
MANIFOLD, fluid
1
Models without
pressure gauge
Models with pressure
gauge
FILTER, fluid
1
30 mesh
60 mesh, original
100 mesh
200 mesh
CAP, manifold,
1
includes 18
INSERT, filter
1
BUSHING, motor wire 1
GROMMET,
1
transducer
NIPPLE, (1/4 npsm x 2 1/4 npt)
SEAT, valve
1
HANDLE, valve, drain 1
BOOT, toggle
1
VALVE, drain,
1
includes 5, 26
BASE, valve
1
POTENTIOMETER,
1
assembly
TRANSDUCER,
1
pressure control,
includes 3
SCREW, mach, hex
4
washer hd
BOX, control
1
Control Box
Ref. Part 49
246378 246379 246380
24X292 24X752
24X751
50 276882 287098
51 15K393 15B373 15K400
56 15J743 253368 253369 253373
58 195429 117492
90 195551
91 242001 242005
129 158674 133 244285
115523
134
17P737 17P738
Description
Qty.
CONTROL, board
1
110V, UK
120V, US/Japan
230V, Europe/Asia/ANZ
230V, China
230V, 495 models, 3000 psi/207 bar
230V, 495 models,
3300 psi/228 bar
COVER, control
1
DIGITAL, display
includes 51
LABEL, control
1
ULTRA/Classic S
Ultimate NOVA
Models with display
CORD, power
1
US/Japan
UK
Europe, CEE 7/7
Multicord, Asia/ANZ
SWITCH, toggle
1
120V, US/Japan
110V / 230V,
Europe/Asia/ANZ/UK
RETAINER, plug,
adapter
Multicord models
2
CEE 7/7 models
1
CORD SET, adapter 1
Europe
Australia
O-ring, packing
1
ADPTER, Japan
1
GAUGE, pressure,
1
fluid, not shown (on
select models)
LABEL, pressure,
adjustment
Other models
1
Model 17C409
1
334466H
51
Wiring Diagrams Wiring Diagrams
110/120V
ON/OFF Switch
Black
Power Plug
Black
White
Green Red (+) Black (-)
from Motor
2 x White
Black
ti2471a
52
334466H
230V
NOTICE
Heat from inductor coil of filter board may destroy wire insulation that comes
in contact with it. Exposed wires could cause shorts and component damage.
Bundle and tie loose wires so none lay in contact with inductor coil on the
filter board.
Wiring Diagrams
ON/OFF Switch
To Power Plug
TP1 TP2
Brown Blue
Black
Blue
Potentiometer
Inductor Coil
Green Brown Red (+)
Black / white (-)
Filter Board
From Motor
2 x White
L2 L1
Black
Transducer
ti2478x
Digital Display
334466H
53
Technical Specifications Technical Specifications
Ultra 395/495 PC Classic, Ultra 395 PC, Ultimate NOVA 395 PC, Classic S 395/495 PC, Ultra 395 PC Pro
US
Metric
Sprayer
Maximum fluid working pressure
Ultra 395/495 PC Classic
3000 psi
207 bar, 20.7 MPa
Ultra 395 PC, Ultimate NOVA 395 PC, Classic S 395/495 PC, Ultra 395 PC Pro
3300 psi
228 bar, 22.8 MPa
Maximum Delivery (395 models)
0.54 gpm
2.0 lpm
Maximum Tip Size (395 models)
0.023
0.023
Maximum Delivery (495 models)
0.60 gpm
2.3 lpm
Maximum Tip Size (495 models)
0.025
0.025
Fluid Outlet npsm
1/4 in.
1/4 in.
Cycles (395 models)
700 per gallon
185 per liter
Cycles (495 models)
581 per gallon
154 per liter
Generator Minimum
3000 W
3000 W
110120V, A, Hz
1Ø, 13, 50/60
220240V, A, Hz
1Ø, 7, 50/60
Dimensions
Height
Stand
18.5 in.
47 cm
Lo-Boy
22.5 in.
57.2 cm
Hi-Boy
28.25 in. (Handle down) 38.25 in. (Handle up)
71.8 cm (Handle down) 97.2 cm (Handle up)
Length
Stand
16 in.
40.6 cm
Lo-Boy
26.5 in.
67.3 cm
Hi-Boy
23.25 in.
59.1 cm
Width
Stand
14 in.
35.6 cm
Lo-Boy
20 in.
50.6 cm
Hi-Boy
20.5 in.
52.1 cm
Weight
Stand
43 lb.
20 kg
Lo-Boy
63 lb.
29 kg
Hi-Boy
66 lb.
30 kg
54
334466H
Technical Specifications
Ultra 395/495 PC Classic, Ultra 395 PC, Ultimate NOVA 395 PC, Classic S 395/495 PC, Ultra 395 PC Pro
US
Metric
Noise** (dBa) @ 70 psi (0.48 MPa, 4.8 bar)
Sound pressure
90 dBa
Sound power
100 dBa
Materials of Construction
Wetted materials on all models
zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal, leather, UHMWPE, aluminum, tungsten carbide, polyethylene, fluoroelastomer, urethane
Notes
- Startup pressures and displacement per cycle may vary based on suction condition, discharge head, air pressure, and fluid type.
** Sound pressure measured 3 feet (1 meter) from equipment. Sound power measured per ISO-3744.
334466H
55
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured
by Graco and bearing its name to be free from defects in material and
workmanship on the date of sale to the original purchaser for use. With the
exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or
replace any part of the equipment determined by Graco to be defective. This
warranty applies only when the equipment is installed, operated and maintained
in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear
and tear, or any malfunction, damage or wear caused by faulty installation,
misapplication, abrasion, corrosion, inadequate or improper maintenance,
negligence, accident, tampering, or substitution of non-Graco component parts.
Nor shall Graco be liable for malfunction, damage or wear caused by the
incompatibility of Graco equipment with structures, accessories, equipment or
materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment
or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed
to be defective to an authorized Graco distributor for verification of the
claimed defect. If the claimed defect is verified, Graco will repair or
replace free of charge any defective parts. The equipment will be returned to
the original purchaser transportation prepaid. If inspection of the equipment
does not disclose any defect in material or workmanship, repairs will be made
at a reasonable charge, which charges may include the costs of parts, labor,
and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY
OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty
shall be as set forth above. The buyer agrees that no other remedy (including,
but not limited to, incidental or consequential damages for lost profits, lost
sales, injury to person or property, or any other incidental or consequential
loss) shall be available. Any action for breach of warranty must be brought
within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY
GRACO. These items sold, but not manufactured by Graco (such as electric
motors, switches, hose, etc.), are subject to the warranty, if any, of their
manufacturer. Graco will provide purchaser with reasonable assistance in
making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or
consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold
hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required
that the present document, as well as all documents, notices and legal
proceedings entered into, given or instituted pursuant hereto or relating
directly or indirectly hereto, be drawn up in English. Les parties
reconnaissent avoir convenu que la rédaction du présente document sera en
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés,
donnés ou intentés, à la suite de ou en rapport, directement ou indirectement,
avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call
1-800-690-2894 to identify the nearest
distributor.
All written and visual data contained in this document reflects the latest
product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 334466
Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan,
Korea
GRACO INC. AND SUBSIDIARIES · P.O. BOX 1441 · MINNEAPOLIS MN 55440-1441 · USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to
ISO 9001. www.graco.com
Revision H, June 2020
References
Read User Manual Online (PDF format)
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